Christian A M R van Slagmaat1,2, Gerard K M Verzijl3, Peter J L M Quaedflieg1,4, Paul L Alsters1,4, Stefaan M A De Wildeman1,2. 1. Chemelot InSciTe, Gaetano Martinolaan 63-65, 6229 GS, Maastricht, The Netherlands. 2. Aachen-Maastricht Institute for Biobased Materials (AMIBM), Faculty of Science and Engineering (FSE), Maastricht University, Brightlands Chemelot Campus, 6167 RD, Geleen, The Netherlands. 3. Independent Scientist, Nicolaasstraat 12, 5855 AR, Well, The Netherlands. 4. InnoSyn B.V., Urmonderbaan 22, 6167 RD, Geleen, The Netherlands.
Abstract
Cyclopentane-1,3-diol (4b) has gained renewed attention as a potential building block for polymers and fuels because its synthesis from hemicellulose-derived 4-hydroxycyclopent-2-enone (3) was recently disclosed. However, cyclopentane-1,3-dione (4), which is a constitutional isomer of 3, possesses a higher chemical stability and can therefore afford higher carbon mass balances and higher yields of 4b in the hydrogenation reaction under more concentrated conditions. In this work, the hydrogenation of 4 into 4b over a commercial Ru/C catalyst was systematically investigated on a bench scale through kinetic studies and variation of reaction conditions. Herein, the temperature, H2-pressure, and the solvent choice were found to have significant effects on the reaction rate and suppression of undesired dehydration of 4. The cis-trans ratio of 4b is naturally generated as 7:3 in these reactions. However, at elevated reaction temperatures, 4b epimerizes, yielding more trans products. This effect was also studied and rationalized from a thermodynamic perspective using DFT. The combined optimized reaction conditions provided 78% yield for 4b, and successful applications to 8-fold scaled up reactions (40 g) and a substrate scope of several 1,3-diones demonstrate the general applicability of this catalytic approach.
Cyclopentane-1,3-diol (4b) has gained renewed attention as a potential building block for polymers and fuels because its synthesis from hemicellulose-derived 4-hydroxycyclopent-2-enone (3) was recently disclosed. However, cyclopentane-1,3-dione (4), which is a constitutional isomer of 3, possesses a higher chemical stability and can therefore afford higher carbon mass balances and higher yields of 4b in the hydrogenation reaction under more concentrated conditions. In this work, the hydrogenation of 4 into 4b over a commercial Ru/C catalyst was systematically investigated on a bench scale through kinetic studies and variation of reaction conditions. Herein, the temperature, H2-pressure, and the solvent choice were found to have significant effects on the reaction rate and suppression of undesired dehydration of 4. The cis-trans ratio of 4b is naturally generated as 7:3 in these reactions. However, at elevated reaction temperatures, 4b epimerizes, yielding more trans products. This effect was also studied and rationalized from a thermodynamic perspective using DFT. The combined optimized reaction conditions provided 78% yield for 4b, and successful applications to 8-fold scaled up reactions (40 g) and a substrate scope of several 1,3-diones demonstrate the general applicability of this catalytic approach.
The utilization of
renewable bio-derived feedstock proves to be
qualitatively successful for numerous chemical transformations toward
essential products for the present human society.[1] Namely, through extensive scientific research, the development
of various novel bio-based chemical building blocks,[2] polymeric materials,[3] fuels,[4] and their corresponding production processes
has been established in pursuit of sustainable manufacturing strategies.However, many of such bio-derived substances are also excessively
functionalized. The low stability that results from this molecular
complexity often negatively affects their chemical stability and selectivity
in chemical processes. Therefore, more delicate reaction conditions
are required.[5] As a consequence, significant
challenges may emerge in terms of space–time yield and cost-efficacy,
when industrial upscaling is anticipated.One notable example
within this context is the reductive conversion
of hemicellulose-derived furfural (1) and its cyclopentane
derivatives, which has drawn worldwide attention over the last decade.
Originally, Hronec et al.(6) reported in 2012 the first aqueous-phase hydrogenation of 1 at high temperatures using a Pt/C catalyst. This resulted
in a cascade transformation via selective aldehyde
reduction to furfuryl alcohol (2), a water-catalyzed
rearrangement of 2 into 4-hydroxycyclopent-2-enone (3), finally yielding cyclopentanone (4d) via a dehydration/hydrogenation mechanism (Scheme ). Prolonged reaction time
would ultimately lead to further hydrogenation of 4d to
cyclopentanol (4e). Numerous subsequent investigations
on this reaction have led to commendable improvements in terms of
product selectivity and catalyst expense; albeit an unavoidable drawback
is the prerequisite of highly dilute conditions (<5 vol % substrate
in water and 80 vol % overhead space in a batch reactor).[7] The reason for applying such conditions is the
delicacy of the conversion of 2 into 3,
which is also known as the “Piancatelli rearrangement”.[8]
Scheme 1
Conversion of Hemicellulose-Derived Furfural
via Reductive Pathways
Combined aqueous-phase hydrogenation
of furfural (1) at high temperature (>160 °C)
inevitably
leads to dehydration into cyclopentanone (4d) via a cascade
process, while individual reaction steps under sophisticated conditions
allow the formation of cyclopentane-1,3-diol (4b) from
4-hydroxycyclopent-2-enone (3) or cyclopentane-1,3-dione
(4).
Conversion of Hemicellulose-Derived Furfural
via Reductive Pathways
Combined aqueous-phase hydrogenation
of furfural (1) at high temperature (>160 °C)
inevitably
leads to dehydration into cyclopentanone (4d) via a cascade
process, while individual reaction steps under sophisticated conditions
allow the formation of cyclopentane-1,3-diol (4b) from
4-hydroxycyclopent-2-enone (3) or cyclopentane-1,3-dione
(4).Compound 3 is
a highly functionalized molecule with
a high reactivity and is therefore quite susceptible to various side
reactions.[9] For instance, subjecting compound 3 to high temperatures induces dehydration to yield unstable
cyclopentadienone, which is prone to Diels–Alder-type polymerizations.
Polymer accumulation onto the catalyst surface may cause a diminished
chemoselectivity or even total catalyst deactivation.[10] Consequently, very low concentrations (<5 vol % substrate
in a solvent)[8]b,c are required
to suppress polymerizations. This leads to higher expenses and environmental
impact in terms of negatively affected space–time yields, down-stream
processing, and overall material and energy consumption.[11]Alternative to the harsh reductive cascade
transformation of 1, the mild hydrogenation of 1 at lower temperatures
or in the absence of water only proceeds until formation of 2,[12] and exposure of an aqueous
solution of 2 to non-hydrogenative conditions allows
the selective Piancatelli rearrangement to obtain and isolate 3.[8] Importantly, this opens the
possibility of producing bio-based cyclopentane-1,3-diol (4b)[13] (Scheme ). Currently, this compound is still manufactured
from petrochemical cyclopentadiene by stoichiometric hydroboration.[14]Cycloaliphatic diols such as 4b are interesting building
blocks for novel jet fuels,[15] surfactants,[16] and particularly specialized polymers.[13,17] Their molecular structure is moderately rigid and consists of at
least two diastereoisomers, namely, cis and trans (as primary classification). For related polyesters,
it has been shown that the incorporation of larger relative portions
of the cyclic trans-monomer generally leads to polymeric
materials with higher crystallinity and glass-transition temperatures
(Tg).[17,18] In the case
of 4b, the molecular architecture of the cyclopentane
ring exhibits a lower degree of symmetry compared to the more commonly
used 1,4-cyclohexanediol and therefore might result in polyesters
with moderate rigidity and crystallinity.[17,19] For these polyesters made from 4b, the cis–trans ratio of the cyclopentane ring units
also affects the degradation temperature as the ester groups of cis-units are more susceptible to dehydrative decomposition
than those of trans-units.[17]Zhang et al. recently demonstrated the first
successful
catalytic conversion of bio-derived 3 to selectively
obtain 4b in high yields and a potential application
of 4b in polyurethane synthesis.[13] They employed the heterogeneous catalysts Ru/C and Raney Nickel
for the hydrogenation of 3 at 160 °C under 50 bar
H2 for 1 h. Key to their achievement was reported to be
the use of tetrahydrofuran (THF) as the solvent. However, other highly
influential factors were possibly a rather high catalyst-to-substrate
loading (±14 wt %) and dilute conditions (1.75 wt % substrate-to-solvent).
Samples of pure cis- and trans-diastereoisomers
of 4b were obtained by fractional distillation of a large-scale
batch, but curiously no details on the cis–trans ratio were reported for the crude hydrogenation output
and neither with respect to the synthesized polyurethane.Alternatively, 4b has also been synthesized by hydrogenation
of cyclopentane-1,3-dione (4) using stoichiometric reducing
agents[20] and with the homogeneous ruthenium
Shvo catalyst.[21] To the best of our knowledge,
the hydrogenation of 4 to 4b using supported
metal catalysts has surprisingly not been explored yet, albeit procedures
employing Raney Nickel onto alkyl-substituted variants of 4 have been reported.[22] Interestingly,
an incidental discovery by Noyori et al.(23) revealed that 3 can be isomerized
into 4 in the presence of a Rh-phosphine catalyst, which
denotes a potentially sustainable route for producing 4.In contrast to the selectivity issues with 3, substrate 4 possesses a significantly higher stability
due to its tautomeric
shift into the electronically conjugated enol structure.[24] This allows proper solvation of 4 in notably protic solvents to afford concentrated solutions, while
no degradation takes place at temperatures up to its decomposition
point of 150 °C.[25] Moreover, 4 is registered as a non-dangerous substance[26] and was stable during storage at room temperature under
an aerobic atmosphere in our lab for years. Although the bio-based
synthesis of 4bvia4 would
impose an extra reaction step in the total process, the use of 4 in hydrogenation instead of 3 could render
significant benefits to advocate for.Therefore, in this work
we present our findings on the hydrogenation
of 4 in order to produce 4b using a commercially
available heterogeneous metal catalyst. The aim of our research was
to establish and optimize a scalable methodology for the synthesis
of 4b using a substantially high substrate concentration
(i.e., 10% m/v), in order to provide significantly
improved space–time yields. Important targets were uniform
reaction performance upon scale-up, determination and potential control
over the cis–trans selectivity
in 4b, facile product isolation and purification, and
a generic applicability of this catalytic hydrogenation procedure
to substituted 1,3-diones. Successful achievement of these practical
goals adds to the techno-economic relevance of our approach, in particular
in view of the potentially bio-based production of 4 from
hemicellulose and the anticipated low-emission profile of our chemical
reaction concept.
Results and Discussion
In order
to initiate our investigation toward a practical and efficient
procedure for the hydrogenation of 4 toward the cyclopentane-1,3-diol
monomers 4b, we arbitrarily defined a set of standard
reaction conditions as follows. A concentrated reaction mixture consisting
of about 10 wt % 4 in isopropanol as the solvent and
a catalyst loading of about 5 wt % with respect to the substrate was
selected to strive for a high space–time yield. For a pressure
autoclave with 100 mL nominal volume, this translated into 4.90 g
(50 mmol) of 4 and 250 mg of supported metal catalyst
in 50 mL of isopropanol for facile calculation. Adequately firm reaction
parameters featuring a temperature of 100 °C, 50 bar H2 pressure, a stirring rate of 750 rpm (i.e., the
maximum for the used autoclave), and a reaction time of 7 h were selected
to ensure complete conversion within a workable time period. Experiments
were monitored over time via sampling and quantitative
analysis by GC-FID. From this starting point, variations were systematically
applied for optimization toward a scalable process.
Catalyst Screening
Using the selected set of standard
reactions conditions, a few commercially available carbon-supported
precious metal catalysts were tested (Table , entries 1–4). Among the four selected
Ru, Rh, Pd, and Pt metals, Ru/C clearly rendered the best performance
toward the desired products, displaying complete conversion with 69%
yield of 4b and a nearly complete mass balance in just
2 h. In noteworthy contrast, the Rh/C, Pd/C and Pt/C catalysts strongly
directed the reaction toward the dehydration products cyclopentanone
and cyclopentanol, required longer reaction times, and suffered from
a carbon mass loss in the range of 30–40%. The effect of the
catalyst support was briefly inspected as well by testing Ru/Al2O3, which, however, appeared disadvantageous for
the reaction rate (Table , entry 5).
Table 1
Summary of Kinetic
Reaction Profiles
Derived from Catalyst Screening Studies and the Effect of Olefinic
Substrates Related to 4a
entry
catalyst
t (h)b
4b yield
(%)
dehydration: 4c + 4d + 4e yield (%)
carbon mass
balance (%)
cis–trans
ratio 4b
1
Ru/C
2
69
27
96
71:29
2
Rh/C
4
11
61
72
77:23
3
Pd/C
4
0
69
69
N/A
4
Pt/C
7c
18
43
N/A
65:35
5
Ru/Al2O3
7c
46
27
N/A
75:25
6
Ru/Cd
7c
26
30
N/A
73:27
7
Ru/Ce
0.5
74
23
97
68:32
8f
Ru/C
0.75
40
1
42
65:35
9g
Ru/C
5c
33
16
51
67:33
Reaction
conditions: 50 mmol of 4 and 5.1 wt % catalyst in 50
mL IPA, 100 °C, 50 bar
H2.
Specific
reaction time upon which
complete conversion was observed via GC-FID.
No complete conversion was achieved
after the stated reaction time. Carbon mass balance cannot be determined
due to partial decomposition of 4 at T > 150 °C in GC.
Catalyst loading is 2.0 wt %.
Catalyst loading is 10.2 wt %.
Substrate = 4-hydroxycyclopent-2-enone
(3).
Substrate
= cyclopent-4-ene-1,3-dione
(5).
Reaction
conditions: 50 mmol of 4 and 5.1 wt % catalyst in 50
mL IPA, 100 °C, 50 bar
H2.Specific
reaction time upon which
complete conversion was observed via GC-FID.No complete conversion was achieved
after the stated reaction time. Carbon mass balance cannot be determined
due to partial decomposition of 4 at T > 150 °C in GC.Catalyst loading is 2.0 wt %.Catalyst loading is 10.2 wt %.Substrate = 4-hydroxycyclopent-2-enone
(3).Substrate
= cyclopent-4-ene-1,3-dione
(5).The formation
and subsequent depletion of intermediate species
as is evident from the kinetic profile (Figure A) are in accordance with the reaction pathway
depicted in Scheme . Substrate 4 is first mono-hydrogenated to 3-hydroxycyclopentanone
(4a), which can be hydrogenated further into the desired
product 4b. Alternatively, 4a can also undergo
dehydration instead, in which 4a is converted into cyclopent-2-enone
(4c), and is hydrogenated further into cyclopentanone
(4d) and finally into cyclopentanol (4e).
Furthermore, in all experiments, the diastereomeric ratio of the 4b product was dominated by the cis-diastereo-isomer
(4b-cis), which is kinetically favored over the trans-diastereo-isomer (4b-trans) (vide infra). For clarification, 4b is defined
as 4b-cis + 4b-trans (Scheme ). Finally, different catalyst loadings of
the superior Ru/C were applied, namely, 100 and 500 mg (Table , entries 6 and 7). While a
decrease of catalyst amount led to a significantly reduced reaction
rate, it also notably decreased the selectivity toward 4b. The opposite effect was achieved by applying an increased amount
of catalyst, which in addition shifted the isomeric ratio of the 4b product slowly to lower cis–trans ratios over the course of the extended reaction time
(Figure S8). Although the higher loading
of Ru/C (10 wt %) bears a slight advantage in catalytic performance,
it was considered to be outweighed by the higher catalyst expenses.
Hence, 250 mg of Ru/C was selected to proceed our research within
further parameter optimizations.
Figure 1
Kinetic reaction profiles derived from
hydrogenation of (A) substrate 4, (B) substrate 3, and (C) substrate 5, performed under reaction
conditions of 50 mmol of substrate and
5.1 wt % Ru/C in 50 mL IPA, at 100 °C, under 50 bar H2.
Scheme 2
Generic Reaction Equation for the
Hydrogenation of 4 and Its Products and Intermediate
Species Observed in GC-FID
Kinetic reaction profiles derived from
hydrogenation of (A) substrate 4, (B) substrate 3, and (C) substrate 5, performed under reaction
conditions of 50 mmol of substrate and
5.1 wt % Ru/C in 50 mL IPA, at 100 °C, under 50 bar H2.In order to validate the benefit of our catalytic concept to produce 4b from 4 compared to the aforementioned report
by Zhang et al.,[13] we
subjected the bio-based parent substrate 3 to our method.
It should be noted that we were able to successfully reproduce their
experiments under dilute conditions, but we observed deviating results
for concentrated reaction mixtures. According to our findings, 3 reacts much faster than 4 and complete conversion
was reached already within 1 h but yielded only 42% 4b at a substrate concentration of 10% (m/v) (Figure B). A high and rapid buildup of the intermediates
was observed, which also depleted much faster than observed for 4, after which the formation of 4b ceased quite
suddenly. Remarkably, this reaction produced no 4d or 4e, although the formation and depletion of dehydration intermediate 4c was detected. This typical reaction profile, the absence
of the final dehydration products, and the incomplete mass balance
are highly suggestive of side reactions between 3 and 4c (e.g., hetero-Diels–Alder or aldol
condensations) toward polymeric materials,[9,27] which
also build up on the catalyst surface and cause deactivation as such
(vide infra).In addition, the structurally
related cyclopent-4-ene-1,3-dione
(5) (see Scheme ), which does not show tautomeric behavior like 3 according to NMR (SI Figure S40 and S41) and DFT analysis, was tested as well. Compound 5 is
hydrogenated significantly slower than 4, yielding only
33% 4b after 5 h, and renders a very low mass balance
of 52% (Figure C).
This outcome could be explained by the extended conjugated bond system
of 5, which is less susceptible to hydrogenation but
more reactive toward olefinic interactions.[28]
Scheme 3
Overview of the Hypothetical Interconnected Reaction Pathways of
Substrates 3, 4, and 5 in Hydrogenationa
Reaction arrow with (a) a
straight line indicate confirmed reaction pathways; (b) a red cross
indicate disproven reaction pathways; and (c) a dashed line indicate
uncertain reaction pathways.
Overview of the Hypothetical Interconnected Reaction Pathways of
Substrates 3, 4, and 5 in Hydrogenationa
Reaction arrow with (a) a
straight line indicate confirmed reaction pathways; (b) a red cross
indicate disproven reaction pathways; and (c) a dashed line indicate
uncertain reaction pathways.Based on the
observed kinetic plots of the hydrogenations of 3, 4, and 5, in conjunction with
their chemoreactive properties, an overview of their most plausible
reaction pathways is displayed in Scheme . A highly important aspect herein is that
both 3 and 5 are prone to undergoing undesired
(co)polymerization with itself and/or with 4c, while 4 does not. In the hydrogenation of 3, the in situ-generated 4c appears to be readily
consumed by side reactions, instead of hydrogenating further into 4d and 4e. In contrast, the hydrogenation of 5 yields 16% 4e and is therefore more suggestive
of a reaction path via4. However, in
light of the very high reactivity of 3 under the applied
reductive conditions, the absence of substantial detection of 3 in GC-FID cannot exclude a possible hydrogenation path of 5via3. Furthermore, the excellent
carbon mass balance retrieved from 4 hydrogenation and
the absence of 4 traces in the GC-FID analysis of the
hydrogenation experiment of 3 are indicative that no
significant rearrangement takes place between 4 and 3. Also no formation of cyclopent-4-ene-1,3-diol (4f) from 3 or 5 was observed, which confirms
that 4b production always proceeds via4a.
Effect of Temperature
Using the
selected catalytic
conditions of 5.1 wt % Ru/C to 4, the reaction temperature
was optimized by means of variation from 80 to 160 °C with intervals
of 20 °C. As expected, elevating the reaction temperature causes
higher conversion rates for each step, and therefore the effective
reaction time to full conversion decreases (Table , entries 1–5). However, disadvantages
of a higher temperature are a significant decrease in the yield of 4b and a lower carbon mass balance. These observations could
be rationalized by the facts that the increased temperature promotes
undesired side reactions of 4c in the presence of the
metal catalyst[27] and that 4 decomposes at temperatures higher than 150 °C.[25] A remarkable and useful observation is that from 120 °C
or higher, the epimeric equilibrium slowly shifts in favor of 4b-trans during the extended reaction time after complete
conversion is achieved. The epimerization rate increases with elevated
temperature, and ultimately an equilibrium was reached at 160 °C,
corresponding to a cis–trans ratio of 48:52 (Figure A). While this epimerization of in situ-generated 4b was initiated in a 65:35 cis-trans ratio, we also confirmed epimerization of a commercial 4b sample with a 15:85 cis-trans ratio
to reach the same equilibrium position under identical reaction conditions
(see Figure S35). Importantly, additional
experiments revealed that the presence of the Ru/C catalyst is a prerequisite
for epimerization and was also found to induce dehydration when no
hydrogenative conditions were applied.
Table 2
Summary
of Kinetic Reaction Profiles
Derived from Temperature and Pressure Screening Studiesa
entry
T (°C)
PH2 (bar)
t (h)b
4b yield (%)
dehydration: 4c + 4d + 4e yield (%)
carbon mass
balance (%)
cis–trans
ratio 4b
1
80
50
3
70
26
96
71:29
2
100
50
2
69
27
96
71:29
3
120
50
1.5
70
25
95
67:33
4
140
50
1
62
26
88
66:34
5
160
50
0.75
53
29
82
65:35
6
100
20
7c
56
31
N/A
68:32
7
100
80
1
74
22
96
69:31
Reaction conditions:
50 mmol of 4 and 5.1 wt % Ru/C in IPA.
Specific reaction time upon which
complete conversion was observed via GC-FID.
Complete conversion was not achieved
at the stated reaction time. Carbon mass balance cannot be determined
due to partial decomposition of 4 at T > 150 °C in the GC analysis.
Figure 2
Kinetic reaction profiles
derived from hydrogenation of 50 mmol
of substrate 4 and 5.1 wt % catalyst in 50 mL solvent
at (A) 160 °C and 50 bar H2 in IPA; (B) 100 °C
and 80 bar H2 in IPA; (C) 100 °C and 50 bar H2 in tBuOH.
Kinetic reaction profiles
derived from hydrogenation of 50 mmol
of substrate 4 and 5.1 wt % catalyst in 50 mL solvent
at (A) 160 °C and 50 bar H2 in IPA; (B) 100 °C
and 80 bar H2 in IPA; (C) 100 °C and 50 bar H2 in tBuOH.Reaction conditions:
50 mmol of 4 and 5.1 wt % Ru/C in IPA.Specific reaction time upon which
complete conversion was observed via GC-FID.Complete conversion was not achieved
at the stated reaction time. Carbon mass balance cannot be determined
due to partial decomposition of 4 at T > 150 °C in the GC analysis.
Effect of H2 Pressure
Significant effects
upon the overall reaction performance were found by varying the applied
H2 pressure (Table , entries 1, 6, and 7). Notably, when only 20 bar H2 is applied, the reaction rate is severely inhibited, and a relatively
high dehydration yield is obtained. Conversely, under 80 bar H2, the reaction proceeds faster (Figure B), but the difference in the product distribution
of 4b versus 4e is less pronounced compared
to the application of 50 bar H2. Hence, a related trend
is observed with respect to the product output, where a higher pressure
gratifyingly suppresses the undesired dehydration step and thus enhances
the yield of 4b.Although these results on itself
could suggest a pressure-related equilibrium (i.e., Le Chatelier’s principle), we attribute the inhibition of
dehydration predominantly to the increased hydrogenative reaction
rates of the corresponding experiments, in light of other observations
in this work. The dehydration of 4a to yield 4c is readily accomplished upon slight heating and can proceed without
an acid- or metal-based catalyst.[29,30] Since a higher
reaction rate reduces the residence time of 4a, this
intermediate gains a higher probability to undergo hydrogenation to 4b, rather than to dehydrate. Our experiments conducted under
isobaric conditions of 50 bar H2 but with different catalyst
loadings (Table ,
entries 1, 6, and 7) support this hypothesis. At higher temperatures,
both the hydrogenation and dehydration are promoted, as the dehydration
products rendered are 25–29% in all cases.Since the
product output is virtually equal for reactions run at
temperatures in the range of 80–120 °C, we selected the
median of 100 °C as the most desirable temperature. In addition,
the experimentally obtained trend regarding the H2 pressure
indicates that maximizing this parameter is favorable in order to
suppress the undesired dehydration most effectively. Nevertheless,
the dehydrative reaction pathway is also dependent on matrix effects.
Effect of Solvent
As reported by Zhang et al., the hydrogenation of 3 toward 4b was
tremendously improved by selecting tetrahydrofuran as the solvent
instead of water or methanol.[13] This fact
prompted us to spend close attention to the effect of different solvents
for the hydrogenation of 4 to 4b. Initial
solubility tests at room temperature show that 4 rapidly
dissolves in water and several small-chain alcohols but is clearly
less soluble in more apolar organic solvents. In order to fine-tune
this trend in terms of reaction performance, we selected water and
all isomers of C1- to C4-alcohols as solvents
for detailed kinetic investigation using the standard reaction conditions
(Table ). In an aqueous
medium, the reaction was already completed after 30 min, affording
only 49% 4b and 40% 4e. When alcoholic solvents
were applied instead, the selectivity of the reaction favored 4b production but at the cost of the conversion rate. This
effect could be amplified in general by introducing higher alcohols,
following the trend from smaller to larger carbon chains, as well
as their degree of branching, although n-butanol
poses an exception to this rule. Hence, the best result was obtained
with tert-butanol, which rendered 74% 4b.
Table 3
Summary of Kinetic Reaction Profiles
Derived from Solvent Screening Studiesa
entry
solvent
t (h)b
4b yield
(%)
dehydration: 4c + 4d + 4e yield (%)
carbon mass
balance (%)
cis–trans
ratio 4b
1
water
0.5
49
40
89
64:36
2
MeOH
0.75
46
34
80
65:35
3
EtOH
0.75
56
36
92
67:33
4
n-PrOH
1.5
61
28
89
67:33
5
i-PrOH
2
69
27
96
71:29
6
n-BuOH
1
36
53
89
69:33
7
i-BuOH
3
61
25
86
68:32
8
s-BuOH
3
72
22
94
67:33
9
t-BuOH
3
74
21
95
67:33
10
EtOAc
4
62
37
99
69:31
11
CPME
2
62
36
98
69:31
12
THF
7
65
31
96
71:29
13
dioxane
2
69
29
98
68:32
14c
toluene
7
26
73
99
71:29
15c
heptane
7
29
69
98
52:48
Reaction
conditions: 50 mmol of 4 and 5.1 wt % Ru/C, 100 °C,
50 bar H2.
Specific
reaction time upon which
complete conversion was observed via GC-FID.
The reaction was run for 7 h without
collection of kinetic samples. Since the diol products emulsified
out of the solvent, the entire reaction mixture was dissolved in acetonitrile
for GC analysis.
Reaction
conditions: 50 mmol of 4 and 5.1 wt % Ru/C, 100 °C,
50 bar H2.Specific
reaction time upon which
complete conversion was observed via GC-FID.The reaction was run for 7 h without
collection of kinetic samples. Since the diol products emulsified
out of the solvent, the entire reaction mixture was dissolved in acetonitrile
for GC analysis.Meanwhile,
finalized reaction profiles with a decent selectivity
toward 4b were also observed using aprotic solvents bearing
moderate polarity, such as ethyl acetate, cyclopentyl methyl ether
(CPME), and 1,4-dioxane. The experiment performed in tetrahydrofuran
proceeded rather slowly, which could be attributed to the poor solubility
of 4 in this solvent. In the cases of toluene and heptane,
the 4b product was quantified after a reaction time of
7 h without sampling because the insolubility of 4b in
these solvents rendered the earlier acquired kinetic reaction profiles
thereof non-representative. As a result, these solvents were found
to induce a poor selectivity for 4b.The total
outcome of this solvent screening in terms of reaction
rate and product selectivity induced by the applied solvent is not
completely understood at present time, as no distinct trends with
respect to the (a)protic nature; polarity; water miscibility; or substrate,
product, and H2 solubility can be assigned. Reported computational
studies on Ru-catalyzed carbonyl hydrogenations, however, suggest
that protic solvents could facilitate enhanced catalytic activity via solvent chemisorption, thereby altering the hydrogen
transfer mechanism and lowering the energetic transition barrier.[31] Nevertheless, multiple solvents were shown to
be reasonably compatible for this chemical transformation, among which tert-butanol (Figure C) induces the highest selectivity toward 4b.
However, for desirable practicality (i.e., liquid state at room temperature)
in industrial setups, sec-butanol and isopropanol
are the most suitable alternatives as the solvent in terms of reaction
performance.
Combined Optimum, Scale-Up, and Isolation
of 4b
Ultimately, based on the results of each
individual parameter
optimization for the hydrogenation of 4, a final experiment
was conducted in tBuOH, catalyzed by 5 wt % Ru/C,
at 100 °C, and under 100 bar H2 pressure, in order
to accumulate their benign effects to a combined optimum. Indeed,
an improved 4b yield of 78% in a 67:33 cis–trans ratio and a suppressed dehydration
of 18% are achieved, while the acquired kinetic reaction profile reveals
complete conversion after only 60 min (Figure ), corresponding to an appreciable conversion
rate of about 100 g/L/h and a turnover frequency (TOF) of 400 h–1 by mol Ru.
Figure 3
Kinetic reaction profile for the fully optimized
hydrogenation
of 4.
Kinetic reaction profile for the fully optimized
hydrogenation
of 4.For comparison, various
modern ketone reduction processes[32] catalyzed
by carbonyl reductase enzymes typically
tolerate substrate concentrations of 50 to >100 g/L but require
reaction
times of several hours to days until complete conversion is achieved.
Conversely, numerous organometallic complexes are known to excel in
homogeneously catalyzed transfer and pressure hydrogenations, rendering
TOFs in the orders of 104–106 h–1.[33] However, their application in a large
scale is often encumbered with difficult separation and recycling.Encouraged by this outcome, the corresponding reaction conditions
were applied for 8-fold scaled-up experiments by administering 40
g of 4 into a 600 mL autoclave reactor. The first batch
was run for 1 h to replicate the shortened time required for complete
conversion, as extrapolated from the small-scale kinetic reaction
profile (Figure ).
Indeed, GC analysis of the crude mixture displayed a 4b yield of 79 and 99% carbon mass balance. After facile recovery of
the catalyst by Büchner filtration and removal of the solvent
and 4e by rotavaporization, 4b was isolated
in a 7:3 cis–trans ratio
(Figure a) by vacuum
distillation. The five obtained distillation fractions displayed a
gradient of the 4b diastereoisomers, ranging from 91%
pure cis-isomer (Figure b) to a 4:6 cis–trans ratio. The difficulty to obtain the trans-isomer in appreciable purity was presumably caused by the fact that
the crude product naturally has a rather low trans-content of about 33%.
Figure 4
1H-NMR spectra (300 MHz) of isolated
products: (a) 4b with a cis–trans ratio of 7:3; (b) 4b-cis (91% pure);
(c) 4b-trans (92% pure).
1H-NMR spectra (300 MHz) of isolated
products: (a) 4b with a cis–trans ratio of 7:3; (b) 4b-cis (91% pure);
(c) 4b-trans (92% pure).In order to obtain the isolated trans-isomer in
higher purity, we set out to establish a crude 4b mixture
with a 1:1 cis–trans ratio
for fractionated vacuum distillation. Such a mixture could be obtained
by reproducing the observed epimerization at elevated reaction temperature
(Figure A). Hence,
a second scaled-up batch was carried out at 160 °C for 5 h, affording
a crude yield of 62% 4b and 73% carbon mass balance.
Interestingly, the recovered Ru/C catalyst from the first scaled-up
batch was successfully recycled in this second batch. After workup,
vacuum distillation was applied to harvest the trans-isomer in 92% purity in the last of five fractions in 29% yield
(Figure c).
Substrate
Screening
In light of the commonly observed
product characteristics of the hydrogenation of 4, in
particular the dehydrative side-reaction and the standard cis-trans ratio of 7:3, our curiosity was
sparked to test the hydrogenation of various substituted 1,3-diones
using our optimized catalytic procedure. Hence, a scope of 1,3-dione
compounds with different substitution patterns and ring sizes was
composed (Table ),
featuring 2-methylcyclopentane-1,3-dione (6), 2,2-dimethylcyclopentane-1,3-dione
(7), indane-1,3-dione (8), acetylacetone
(9), cyclohexane-1,3-dione (10), dimedone
(11), and 2,2,4,4-tetramethylcyclobutane-1,3-dione (12). Although substrates 4, 6, 9, 10, and 11 usually shift into
their enol tautomer, they are represented as their diketone tautomers
for conformity and clarity. It is noteworthy to mention that substrates 6 and 7 are potentially semi-biobased as procedures
for their syntheses by methylation of 4 are known.[34] After hydrogenation for 2 h using our optimized
protocol for the hydrogenation of 4, their conversions
and crude product distributions were initially assessed using GC-FID.
However, the isolation and spectroscopic characterization of the attained
products was required to accurately determine their identity and diastereomeric
ratio. Purification of the diols was performed by column chromatography,
through which moderate to excellent separation of the cis- and trans-diastereoisomers could be achieved in
the cases of 4, 6, 7, and 11.
Table 4
Application of the Optimized Reaction
Protocol to Various Cyclic and Substituted 1,3-Dionesa
Reaction conditions: 50 mmol substrate
and 5.1 wt % Ru/C in tBuOH, 100 °C, 100 bar
H2.
Product contains
three diastereoisomers
according to 1H- and 13C-NMR: meso-cis-syn, meso-cis-anti, and d,l-trans.
N/A = not
applicable.
N/D = not determined.
However, traces
of the corresponding product were detected by GC-FID.
Isolated by crystallization.
A mixture of the corresponding keto-alcohol
(11a), alkenone (11d), ketone (11e), and alcohol (11e) was isolated.
Reaction conditions: 50 mmol substrate
and 5.1 wt % Ru/C in tBuOH, 100 °C, 100 bar
H2.Product contains
three diastereoisomers
according to 1H- and 13C-NMR: meso-cis-syn, meso-cis-anti, and d,l-trans.N/A = not
applicable.N/D = not determined.
However, traces
of the corresponding product were detected by GC-FID.Isolated by crystallization.A mixture of the corresponding keto-alcohol
(11a), alkenone (11d), ketone (11e), and alcohol (11e) was isolated.Compared to the results of the hydrogenation
of 4,
the reduction of 6 is accompanied by significantly more
dehydration. This can be rationalized by the increased electronic
stability by the methyl substituent on the methinecarbon to allow
facile carbocation formation. Nevertheless, an isolated yield of 39%
for the 2-methylcyclopentane-1,3-diols (6b) was obtained,
of which the vast majority is the two cis-diol diastereoisomers,
as tentatively assigned on the basis of NMR analysis.The hydrogenation
of 7 proceeded in a surprisingly
difficult way, since the reaction temperature had to be arduously
increased to 180 °C, before active conversion was finally observed
by the decrease of H2 pressure. Even then, analysis of
the isolated products revealed incomplete conversion but a grateful
40% isolated yield of 2,2-dimethylcyclopentane-1,3-diols (7b). As expected, the presence of the quaternary carbon on the 2-position
prevents dehydration via the hypothetical alk-2-en-1-one
intermediate. With regard to the notably high content of the cis-diastereo-isomer (7b-cis), this structural
feature may also play a role in the apparent absence of epimerization
at the exceptionally high temperature that was applied.In the
case of 8, highly selective monohydrogenation
to 3-hydroxy-indanone (8a) was achieved at 100 °C.
Further elevation of the temperature to 150 °C allowed the slow
production of the desired diol compounds, while the formation of unidentified
side products was also observed. Through isolation by column chromatography,
indane-1,3-diol (8b) was obtained in a 68:32 cis–trans ratio. However, the isolated
product from a third experiment was allowed to crystallize from refluxing
ethyl acetate, as reported by Clerici et al.,[35] leading to the facile isolation of cis-indane-1,3-diol (8b-cis) in 99% purity.Subjecting
the substrates 9, 10, and 11 to the optimized reaction conditions for the hydrogenation
of 4 provided good to excellent diol yields, accompanied
by mere trace amounts of dehydration products. We suspect that the
carbon skeletons of these linear- and six-membered ring structures
allow more conformational degrees of freedom than that of cyclopentane-1,3-diol
(4b).[36] Therefore, less alignment
of the atomic π orbitals of the carbon atoms is invoked, which
would otherwise promote olefinic bond formation to facilitate the
dehydration via an elimination mechanism. Furthermore,
the 5,5-disubstitution of 11 gives more conformational
strain compared to 10, which inhibits the conversion
rate and also affects the cis–trans ratio of the corresponding diol product (11b) significantly.Substrate 12 was hydrogenated in excellent yield and
chemoselectivity toward the desired diol product (12b) as its permethylated structure excludes dehydration via the elimination mechanism. However, separation of the corresponding cis–trans isomers by column chromatography
failed because both diastereoisomers tend to precipitate rapidly from
various solvents at room temperature.Throughout this substrate
scope performed under the rather forcing
hydrogenation conditions (e.g., 100 bar H2), some remarkable differences in reactivity were observed. Notably
substrates 7 and 8 showed difficulty in
conversion even at significantly elevated reaction temperatures. A
plausible rationale for this observation relies on the fully diketonic
nature of 7 and 8, in contrast to the other
substrates. For instance, 4 is an enolic substrate, of
which the olefinic bond is hydrogenated prior to the carbonylic bond,
forming 4a as the intermediate instead of 4f. This reaction pathway was always observed in the kinetic studies
of this work, and the identities of the intermediates were confirmed
by NMR analysis (Figure S116 and S117).
According to the experimental work supported by computational findings
of Davis et al., catalytic Ru(0001) surfaces indeed
hydrogenateolefinic bonds more easily than carbonylic bonds.[37] While this selectivity is on the one hand influenced
by the desirably mild Ru–C interaction compared to the stronger
Ru–O bonding, the steric properties of the substrate were also
found to affect the rate of catalysis significantly in terms of adsorbing
and desorbing on/from the catalyst surface.In this context,
the hydrogenation of 12 is a particularly
interesting example, whereas its conversion is achieved facilely,
despite its diketonic nature. Excessively bulky substrates are often
associated with a diminished reactivity due to steric hindrance. However,
in the case of 12, this steric repulsion with the catalyst
surface may inflict a weakening of the Ru–carbonyl bonding
interaction, which is energetically favorable for the catalysis to
proceed. Nevertheless, the higher ring strain of the cyclobutane structure
may also induce more activation of the ketone groups to promote the
hydrogenation of 12 as such.Furthermore, from
most of the tested substrates, the cis-diol is produced
as the major diastereo-isomer. However, upon prolonged
reaction times at elevated temperatures (i.e., T ≥ 120 °C), the products derived from hydrogenation
of 4 epimerized to a 1:1 ratio. In order to rationalize
these outcomes from a thermodynamic perspective, several possible
conformations of these diols and their precursors were considered
and computationally optimized with density functional theory (DFT),
using the hybrid B3LYP function[38] and the
6-31G core potential.[39]While cyclohexane
rings are well known for their ability to toggle
between the chair and boat conformation via ring-flipping, cyclopentane rings possess only a moderate
degree of ring bending. Importantly, for both 5- and 6-membered rings,
this can affect the orientation of their substituting groups. In the
case of cyclic cis-1,3-diols, we identified two local
minima, in which the hydroxyl substituents are in either an axial-axial orientation or in an equatorial-equatorial orientation. In the cyclic trans-1,3-diols, the
hydroxyl substituents always converged to an axial-equatorial orientation (Figure ).
Figure 5
Optimized structures of (a) 4b-cis, (b) 4b-cis with a hydrogen bridge between the hydroxyl groups, and (c) 4b-trans, derived from DFT calculations.
Optimized structures of (a) 4b-cis, (b) 4b-cis with a hydrogen bridge between the hydroxyl groups, and (c) 4b-trans, derived from DFT calculations.By comparison of their calculated Gibbs free energy values (ΔG) (Figure ), it is deduced that the cyclic cis-isomers in vacuo are thermodynamically more stable than the trans-isomers in the case of 4b, 6b, 7b, 8b, 10b, and 11b due to their ability to form intramolecular hydrogen bridges between
the hydroxyl groups,[22] when these adopt
an axial-axial orientation. An exception to this
trend are 9b because its linear structure also allows
intramolecular hydrogen bridge formation in its trans-isomer, and 12b because its rigid cyclobutane ring
structure does not allow any intramolecular hydrogen bridge formation
at all.
Figure 6
Gibbs Free Energy values for the optimized molecular 1,3-diol products
calculated by DFT. The corresponding 1,3-dione structures are normalized
to 0.0 kcal/mol. 6b* refers to the diols derived from
ketol 6a-cis (i.e., 6b-cis-syn and 6b-trans); 6b** refers to the diols
derived from ketol 6a-trans (i.e., 6b-cis-anti and 6b-trans).
Gibbs Free Energy values for the optimized molecular 1,3-diol products
calculated by DFT. The corresponding 1,3-dione structures are normalized
to 0.0 kcal/mol. 6b* refers to the diols derived from
ketol 6a-cis (i.e., 6b-cis-syn and 6b-trans); 6b** refers to the diols
derived from ketol 6a-trans (i.e., 6b-cis-anti and 6b-trans).The formation of the intramolecular hydrogen bridge for cis-1,3-diols is a kinetically favored step that proceeds
directly after furnishing the cis-diol in
situ. However, the observed epimerization of 4b in isopropanol demonstrates that such internal hydrogen bridges
can be broken as well at sufficiently high temperatures,[40] allowing a thermodynamically favored equilibrium
to be reached. In protic solvents, the hydroxyl groups of 4b can interact in both a hydrogen-donating and a hydrogen-accepting
mode. To explore these possibilities, several hydrogen-bonding modes
of 4b-cis and 4b-trans with up to four methanol
molecules were calculated as well (Figure ). Although the epimerization reactions were
conducted in isopropanol, methanol was selected for the DFT calculations
as simplification to reduce calculation time.
Figure 7
Gibbs free energy values
for the optimized molecular structures
of 4b in various H-bonding modes with one, two, three,
and four methanol molecules, calculated by DFT. The corresponding
structure of 4 is normalized to 0.0 kcal/mol. Post-scripts
indicate the bonding mode (e.g., {1a,2d} means: ‘MeOH1 accepts proton of 4b hydroxyl 1; MeOH[2] donates proton to 4b hydroxyl 2).
Gibbs free energy values
for the optimized molecular structures
of 4b in various H-bonding modes with one, two, three,
and four methanol molecules, calculated by DFT. The corresponding
structure of 4 is normalized to 0.0 kcal/mol. Post-scripts
indicate the bonding mode (e.g., {1a,2d} means: ‘MeOH1 accepts proton of 4bhydroxyl 1; MeOH[2] donates proton to 4bhydroxyl 2).The corresponding ΔG values of these
molecular
systems indicate a trend that the interaction of 4b with
increasingly more methanol molecules generates the thermodynamically
most favorable situation, because more hydrogen bridges are formed.
In some cases where 4b interacts with only one or two
methanol molecules, the computational optimization converged to a
structure in which an extra hydrogen bond was established by a methanol
bridging between the hydroxyl groups of 4b-cis exclusively
(indicated with *). However, when maximal protic interactions of 4b with methanol are established, ΔG values of 4b-cis and 4b-trans are approximately
equal.In a physical sample at elevated temperature, a fluxional
ensemble
of 4b, interacting with methanol (or any other protic/functionalized/heteroatomic
solvent) in various modes and orientations, is anticipated. Therefore,
the ΔG values of the total populations of 4b-cis and 4b-trans in a solvent can be regarded
as equal, and the thermodynamic 4b product will strive
toward an equal 1:1 cis–trans ratio. Of course, the presence of a suitable catalyst (e.g., Ru/C) is a prerequisite for allowing this diastereomeric equilibrium
to be reached. The interpretations of these computational findings
are supported by the observed epimerization curves. Nevertheless,
it should also be kept in mind that the preferred formation of one
diastereo-isomer over another is possibly affected by a number of
other factors as well, such as the possible modes of substrate binding
to the catalyst and unequal transition energies for the formation
of different diastereoisomers.Overall, the substrate scope
demonstrates a generic compatibility
of this straightforward catalytic hydrogenation procedure of 1,3-diones
to afford their corresponding 1,3-diols. The fact that many of such
substrates exhibit little to no susceptibility for engaging dehydrative
pathways compared to certain tested cyclopentane-1,3-diones (i.e., 4 and 6) creates a reason
to impose lower H2 pressures in these cases. In addition,
we believe that further detailed reaction optimization through kinetic
studies for various 1,3-diones individually, as performed for 4 in this work, is an essential tool for finding the ideal
reaction metrics toward their scale-up to production processes.
Conclusions
In this work, we report the successful hydrogenation
of cyclopentane-1,3-dione
(4) to cyclopentane-1,3-diol (4b) using
a commercial Ru/C catalyst. he acquisition of kinetic reaction profiles
from all bench-scale screening experiments was key to our thorough
understanding of the chemical reaction, as well as to understand how
changes in several reaction conditions affect the reaction rate and
product distribution. The conversion of 4 proceeds in
two reduction steps via 3-hydroxycyclopentanone (4a) to 4b; however, a competitive dehydration
pathway originating from 4a, to finally yield cyclopentanol
(4e), also takes place.Importantly, the use of 4 as the substrate in this
reaction generally leads to an excellent carbon mass balance, while
subjecting its structurally related olefinic compounds 3 and 5 to the relatively concentrated conditions applied
displays significant untraceable product losses. The optimal reaction
temperature is about 100 °C in terms of 4b yield
and carbon mass balance. However, prolonged exposure to 120–160
°C ultimately epimerizes the diastereomeric 4b mixture
from a naturally generated cis–trans ratio of 7:3 to an epimerized ratio of 1:1. The yield of 4b was found to increase significantly by applying a higher H2 pressure up to 100 bar and also by delicately selecting the solvent,
preferably tert-butanol. As such, an isolated yield
of 78% of 4b was achieved within 2 h under the optimized
conditions. These results appeared to be perfectly reproducible in
an 8-fold scaled-up reaction, and vacuum-distillation provided isolated
fractions for each of the cis- and trans-diastereo-isomer in >90% purity.Ultimately, the optimized
hydrogenation procedure was also applied
to various other 1,3-diones and successfully afforded substantial
amounts of the desired diol products in most cases. Our study revealed
that the largest formations of undesired dehydration products are
inherent to five-membered cyclic substrates with a hydrogen-appended
2-position (i.e., 4 and 6) and that cyclic substrates are prone to predominantly affording cis-diols. The latter observation accords with thermodynamic
insights derived from computational structure optimizations using
DFT, suggesting that various cyclic cis-1,3-diols
are kinetically favored due to intramolecular hydrogen bonding of
the hydroxyl groups. However, modeled interaction with methanol as
the solvent suggests that 4b-cis and 4b-trans are thermodynamically favored equally, which is in line with the
observed epimerization.The straightforward catalytic hydrogenation
procedure along with
its ecological advantages and the acquired experimental knowledge
is very relevant for the development of large-scale processes of several
bio-based fine-chemicals.
Experimental Section
All reagents,
catalysts, and solvents were purchased from various
commercial suppliers and used without further purification, unless
stated otherwise. NMR spectra were recorded on a Bruker Avance-300
Ultra Shield spectrometer, with 300 MHz for 1H-NMR and
75 MHz for 13C-NMR. Infrared spectra were recorded on a
Shimadzu Miracle 10 FT-IR spectrometer in the range of 400–4000
cm–1. GC-FID analyses were performed using a Shimadzu
GC-2010 Plus gas chromatograph equipped with a Supelco SLB-5 capillary
column (length = 30 m, inner diameter = 0.25 mm, film thickness =
0.25 μm) and a flame ionization detector (FID). The heating
program was 2 min isothermal at 40 °C; 5 °C min–1 to 80 °C; 6 min isothermal at 80 °C, then 30 °C min–1 to 300 °C; and finally 5 min isothermal at 300
°C. Thin-layer chromatography was conducted using aluminum TLC
plates coated with 60 μm mesh normal phase silica. Typical eluent
gradients were ethylacetate/hexane (50:50 v/v) to 100% ethylacetate.
Purification
of Cyclopentane-1,3-dione (4)
The quality of
the substrate was of great importance to the success
of the hydrogenation reactions because small quantities of impurities
were found to poison the Ru/C catalyst. In our case, purification
of 4 was performed as follows. In a 5 L round-bottom
flask, 500 g of a yellow-brown batch of 4 was dissolved
in 4 L of isopropanol under vigorous mechanical stirring for 1 h followed
by filtration to remove undissolved solid impurities, and the filtrate
was rotavaporized to retrieve 4. Subsequently, the resulting 4 was suspended in 4.0 L of THF and dissolved by refluxing
for 4 h under vigorous stirring. Slow cooling allowed 4 to crystallize overnight, which was collected via Buchner filtration
over a glass frit. Drying in vacuo yielded 330 g
(66%) of light-brown powder of 4 with >99% purity,
as
determined by 1H-NMR in DMSO-d6.1H-NMR (300 MHz), 25 °C, DMSO-d6 (2.50 ppm): δ = 12.18 (br, 1H, OH), 5.07 (s, 1H, CH), 2.36 (s, 4H, CHCH) ppm. 13C-NMR (75 MHz),
25 °C, DMSO-d6 (39.50 ppm): δ
= 197.78, 105.02, 31.36 ppm. FTIR: 2365, 1869, 1558, 1420, 1395, 1346,
1306, 1236, 1234, 1171, 999, 905, 843, 633 cm–1.
Synthesis of 4-Hydroxycyclopent-2-enone (3)
Freshly distilled furfuryl alcohol (2, 11.0 g) was dissolved
in demineralized water to a total of 500 mL. The solution was divided
in portions of 20.0 mL over 25 microwave vials with a size of 25 mL.
The vials were sealed under aerobic conditions using aluminum crimp
caps fitted with a PTFE septum. Each vial was irradiated using a Biotage
Initiator+ microwave. The applied heating program contains a heating
ramp to reach 200 °C within 100 s, then remains at 200 °C
for 10 min, and is finally cooled down to room temperature within
5 min by means of a pressurized air flow. After the heating procedure,
the reaction liquids had become orange-brown, and a suspension of
a small amount of dark-brown solids had formed. The 25 reaction mixtures
were combined and centrifuged for 15 min at 15000 rpm, in order to
trap all solids in a pellet. The light-orange liquids were then decanted
carefully, while the solid pellets were discarded. The liquid mixture
was rotavaporized to give an orange oil (10.92 g crude yield). Finally,
this oil was vacuum-distilled at 83 °C and 6 × 10–2 mbar (oil bath at 115 °C, vigreux = 8 cm long) to furnish 7.98
g (64.5%) of pure (99%) light-yellow product. A trace amount of levulinic
acid impurity was observed in NMR.1H-NMR (300 MHz),
25 °C, DMSO-d6 (2.50 ppm): δ
= 7.64 (dd, J1 = 5.6; J2 = 2.3 Hz, 1H, vinyl), 6.15 (dd, J1 = 5.6; J2 = 1.0
Hz, 1H, vinyl), 5.46 (d, J = 3.9
Hz, 1H, OH), 4.83 (s, 1H, methine), 2.63 (dd, J1 =
18.2; J2 = 6.0 Hz, 1H, CHH), 2.03 (dd, J1 = 18.2, J2 = 2.1 Hz, 1H, CHH) ppm. 13C-NMR (75 MHz), 25
°C, DMSO-d6 (39.50 ppm): δ
= 207.39, 166.37, 133. 94, 69.49, 44.62 ppm. FTIR: 3381, 2920, 1703,
1585, 1400, 1341, 1314, 1265, 1233, 1184, 1151, 1101, 1038, 945, 854,
831, 793, 731, 656 cm–1.
Hydrogenation Reactions
In a typical experiment, a
100 mL stainless steel autoclave (Parr 5500 reactor) was loaded with
50 mmol of substrate, 250 mg of catalyst, and 50 mL of solvent, unless
stated otherwise. Subsequently, the reactor was sealed and purged
five times with 3 bar N2 and then three times with 10 bar
H2, and finally the reactor was charged with a substantial
H2 pressure (i.e., 10–20 bar less
at room temperature, compared to the desired pressure at elevated
temperature). Mechanical stirring at 750 rpm was initiated, and the
reaction mixture was heated to the desired temperature within 10 min.
Upon reaching the desired temperature, a continuous H2 feed
was allowed by opening the gas valve at the desired pressure. Optionally,
kinetic samples were collected at delicate time intervals of (5, 10),
15, 30, 45, 60, 90, 120, 180, 240, 300, (360, 420) min. Afterward,
the heating mantle of the autoclave was removed, and an ice water
bath was used for cooling. When a temperature below 40 °C was
reached, the remaining H2 pressure was carefully released.
The autoclave was further neutralized by purging three times with
3 bar N2 and finally opened to retrieve the reaction mixture.
Aliquots (16.3 μL) of the kinetic samples were dissolved in
1.00 mL of stock solution of 0.100 wt % naphthalene in acetonitrile.
Isolation of 1,3-Diol Products
Crude product mixtures
from the hydrogenation reactions were filtered over 3 g of Celite
to remove the heterogeneous catalyst. The filtrate was rotavaporized
to remove the solvent and dehydrated mono-alcoholic side products
as well if possible. Typically, the diol products were isolated and
purified using silica gel column chromatography, using an eluent gradient
of hexane/ethyl acetate (1:1 v/v) → 100% ethylacetate. In the
case of 4b, both the cis- and the trans-isomers could be separated and isolated completely.
A 600
mL Stainless steel autoclave (Parr 4560
reactor) was loaded with 39.3 g (400 mmol) of substrate 4, 2.00 g of Ru/C, and 400 mL of tert-butanol. Subsequently,
the reactor was sealed and purged five times with 3 bar N2 and then three times with 10 bar H2, and finally the
reactor was charged with 80 bar H2. The reaction mixture
was heated to (a) 100 °C or (b) 160 °C for 2 h effectively
while stirring at 750 rpm. A continuous feed of 100 bar H2 was maintained throughout the reaction. Afterward, the heating mantle
of the autoclave was removed, and an ice water bath was used for cooling.
When a temperature below 40 °C was reached, the remaining H2 pressure was carefully released. The autoclave was further
neutralized by purging three times with 3 bar N2 and finally
opened to retrieve the reaction mixture. The crude reaction mixture
was filtered over a glass frit to recover the catalyst for reuse.
The light-yellow filtrate was rotavaporized to remove the solvent.
Next, the crude product was vacuum-distilled (vigreux = 30 cm long)
in two steps to first remove cyclopentanol (4e) (62 °C;
45 mbar) and then 4b in five fractions (92–114
°C; 1 mbar). These fractions featured a gradual decrease of the cis/trans ratio upon increased distillation
temperature.
Analysis of Products Derived from the Substrate
Scope
Computational calculations for all
chemical geometries were performed using the ORCA software package
(version 2.8.0). Optimizations were performed at the level of DFT
by means of the hybrid B3LYP functional, and the basis set 6-31G was
employed for all elements (i.e., C, H, O). All calculated
structures were obtained without using redundant coordinates, and
with an energy change precision of 1.0 × 10–8 au (i.e., TightSCF convergence criteria, which
is default for geometry optimizations). Vibrational frequency calculations
were performed for all stationary points at the same level to identify
the minimum energy states (zero imaginary frequencies) and to provide
the Gibbs free energy values at 298.15 K and 1.0 atm.
Authors: Catherine Thoma; Johannes Konnerth; Wilfried Sailer-Kronlachner; Pia Solt; Thomas Rosenau; Hendrikus W G van Herwijnen Journal: ChemSusChem Date: 2020-04-17 Impact factor: 8.928