The scalable and conformal synthesis of two-dimensional (2D) transition metal dichalcogenide (TMDC) heterostructures is a persisting challenge for their implementation in next-generation devices. In this work, we report the synthesis of nanometer-thick 2D TMDC heterostructures consisting of TiS x -NbS x on both planar and 3D structures using atomic layer deposition (ALD) at low temperatures (200-300 °C). To this end, a process was developed for the growth of 2D NbS x by thermal ALD using (tert-butylimido)-tris-(diethylamino)-niobium (TBTDEN) and H2S gas. This process complemented the TiS x thermal ALD process for the growth of 2D TiS x -NbS x heterostructures. Precise thickness control of the individual TMDC material layers was demonstrated by fabricating multilayer (5-layer) TiS x -NbS x heterostructures with independently varied layer thicknesses. The heterostructures were successfully deposited on large-area planar substrates as well as over a 3D nanowire array for demonstrating the scalability and conformality of the heterostructure growth process. The current study demonstrates the advantages of ALD for the scalable synthesis of 2D heterostructures conformally over a 3D substrate with precise thickness control of the individual material layers at low temperatures. This makes the application of 2D TMDC heterostructures for nanoelectronics promising in both BEOL and FEOL containing high-aspect-ratio 3D structures.
The scalable and conformal synthesis of two-dimensional (2D) transition metal dichalcogenide (TMDC) heterostructures is a persisting challenge for their implementation in next-generation devices. In this work, we report the synthesis of nanometer-thick 2D TMDC heterostructures consisting of TiS x -NbS x on both planar and 3D structures using atomic layer deposition (ALD) at low temperatures (200-300 °C). To this end, a process was developed for the growth of 2D NbS x by thermal ALD using (tert-butylimido)-tris-(diethylamino)-niobium (TBTDEN) and H2S gas. This process complemented the TiS x thermal ALD process for the growth of 2D TiS x -NbS x heterostructures. Precise thickness control of the individual TMDC material layers was demonstrated by fabricating multilayer (5-layer) TiS x -NbS x heterostructures with independently varied layer thicknesses. The heterostructures were successfully deposited on large-area planar substrates as well as over a 3D nanowire array for demonstrating the scalability and conformality of the heterostructure growth process. The current study demonstrates the advantages of ALD for the scalable synthesis of 2D heterostructures conformally over a 3D substrate with precise thickness control of the individual material layers at low temperatures. This makes the application of 2D TMDC heterostructures for nanoelectronics promising in both BEOL and FEOL containing high-aspect-ratio 3D structures.
Layered two-dimensional
(2D) transition metal dichalcogenides (TMDCs)
such as MoS2, NbS2, etc., have attracted much
interest for their unique electrical, optical, and mechanical properties.[1,2] Lately, fabrication of nanometer-thick vertical heterostructures
based on 2D TMDCs (e.g., WS2-NbS2) has gained
significance over the formation of heterostructures based on 3D materials
due to advantages such as the absence of dangling bonds and lattice
mismatch at the layers’ interface.[3−7] Additionally, stacking different 2D materials on
top of each other continues to open up unique functionalities, which
in turn leads to prospects for new application in various fields.[6,8,9] For example, in 2D-material-based
FETs (field effect transistors), 2D-2D heterostructures provide superior
device performance due to weak Fermi level pinning at the metal–semiconductor
interface along with a reduced Schottky barrier height compared to
2D-3D heterostructures.[10,11] While 2D-2D TMDC vertical
heterostructures exhibit large potential, the ability to fabricate
them in nanometer-thickness on the wafer-scale (over a large area)
is a persisting challenge.The most common fabrication technique
for 2D heterostructures is
a top-down approach known as the mechanical transfer method. In this
method, the scotch tape technique is used to exfoliate 2D TMDC layers
before aligning and placing them on top of another 2D TMDC layer to
form the heterostructure. This approach provides significant flexibility
to create various 2D heterostructure combinations.[12,3] However,
it is not an industrially scalable method, and it has some important
issues such as reproducibility, yield, and residue/contamination.[9] Recently, chemical vapor deposition (CVD) has
been explored as an alternative approach to grow heterostructure and
this is a direct, bottom-up synthesis method. With this method, a
nanometer-thick CVD grown 2D TMDC is used as a substrate for the CVD
growth of a second nanometer-thick 2D TMDC material. While this method
overcomes most of the abovementioned limitations for 2D heterostructure
synthesis,[13,14] limitations such as large-area
uniformity (due to island growth leading to discontinuous films),
nanometer-thickness control, and high synthesis temperatures persist.[15]On top of the aforementioned constraints,
the capability to grow
nanometer-thick 2D TMDC heterostructures conformally on a 3D structure
(including a high aspect ratio) have yet to be explored using the
abovementioned methods. However, incompetency to grow conformally
could be an additional bottleneck for implementation as the down-scaling
of device dimensions continues with increasing level of structural
complexity. Conformal growth means having complete coverage with uniform
thickness of nanometer scale over a 3D structure. Control in growth
of 2D TMDCs over complex 3D structures could also open new unique
application potential, for example, conformal growth of nanometer-thick
2D TMDC as a coppermetal-dielectric barrier layer in the back-end
of the line (BEOL).[16] Furthermore, in the
front-end of the line (FEOL), the ability to grow gate oxide and gate
metal conformally around the channel in gate-all-around transistors
(GAAFETs) makes continuous down-scaling of device dimensions below
5 nm feasible.[17] For further down-scaling
the technology node below 5 nm or so, 2D TMDCs have emerged as strong
contenders to overcome device performance limitations accompanied
with down-scaling.[18] Similar to GAAFETs,
conformal growth of TMDCs and their heterostructures could thus be
an added benefit in the fabrication of 2D-based transistors (vdWFETs).[19] Therefore, conformality could be a valuable
addition to the toolbox for 2D vertical heterostructure formation
to fast track the implementation of 2D materials in nanoelectronic
device process flows.Lately, atomic layer deposition (ALD)
has become of significance
for the synthesis of various 2D TMDCs.[20−23] It is a method that is based
on self-limiting, saturated surface reactions where precursors are
dosed in a cyclic manner, separated by purge steps to avoid parasitic
CVD reactions.[24,25] Due to its self-limiting nature,
ALD provides precise angstrom-level thickness control over a large
area along with uniformity and conformality on complex 3D substrates
at low processing temperatures. These attributes of ALD would be favorable
for the fabrication of 2D TMDC heterostructures as they can overcome
the limitations observed in the aforementioned synthesis methods.
Thus far, direct ALD of vertical heterostructures (i.e., layers of
different materials stacked on top of each other) based on non-TMDC-based
layered materials such as Sb2Se3, Sb2Te3, etc. has been successfully demonstrated over a large
planar substrate.[26−28] With reference to layered TMDC-based heterostructure
formation using ALD, there have been reports only on growing TMDCs
on an exfoliated or CVD-grown TMDC substrate.[23,29] On that account, to the best of our knowledge, direct synthesis
of nanometer-thick 2D heterostructures based on layered TMDCs by ALD
has not been demonstrated.In this work, we report a newly developed
ALD process for niobium
sulfide (NbS) growth, in addition to
the previously reported process for titanium sulfide (TiS) film growth.[30] Using
these ALD processes, we synthesize nanometer-thick TMDC-TMDC vertical
heterostructures in the form of TiS-NbS heterostructures at low deposition temperatures
(≤300 °C). Through deposition of multilayer (5 layers)
TiS-NbS heterostructures
composed of TiS and NbS as the alternating layers with varying numbers of ALD cycles
per individual layer, we demonstrate nanometer-thickness control of
the individual material layers in the heterostructure. In addition
to TMDC heterostructure formation on a planar substrate, we also demonstrate
the conformal growth of multilayer nanometer-thick TiS-NbS heterostructures
on a 3D substrate consisting of a nanowire array. Our work shows that
ALD is an excellent method to grow TMDC-TMDC vertical heterostructures
over a large area with precise thickness control and conformality
at low deposition temperatures.
Experimental
Details
Atomic Layer Deposition
The TiS and NbS thin films were deposited
by atomic layer deposition (ALD) using an Oxford Instruments Plasma
Technology FlexAL ALD reactor. The base pressure of the system was
10–6 Torr. The reactor acted as a hot wall reactor
for depositions up to and including 150 °C; however, the reactor
acted as a warm wall reactor for depositions above 150 °C as
the wall temperature was maintained at 150 °C while the table
temperature was varied between 150 and 450 °C. The metal–organic
precursors tetrakis-(dimethylamido)-titanium (TDMAT) (Sigma-Aldrich
Chemie BV, 99.999%) and (tert-butylimido)-tris-(diethylamino)-niobium
(TBTDEN) (STREM Chemical, Inc., 98%) were used for TiS and NbS growth, respectively.
The TDMAT and TBTDEN precursors were kept in stainless steel bubblers
at 50 and 65 °C, respectively, and were bubbled using Ar as the
carrier gas. In both ALD processes, the pressure was maintained at
80 mTorr during both the precursor and coreactant exposure steps.
In both the processes, the coreactant gas mixture consisted of 10
sccm of H2S gas (>99.98%) and 40 sccm of Ar gas (>99.999%).The TiS process consists of the TDMAT
precursor and the coreactant gas exposure for 4 and 30 s, respectively.
In the case of the NbS process, the TBTDEN
precursor exposure was 10 s, while the coreactant was dosed for 20
s. More details on ALD process optimization and saturation data for
both processes are provided in Figure S1. In all cases, the precursor and coreactant exposure steps were
separated by Ar purge steps. The details about the TiS-NbS heterostructure
formation such as deposition temperature and growth will be addressed
in the Results and Discussion section. The
thin films were deposited on Si substrates covered with approximately
450 nm-thick thermally grown SiO2 (planar substrate). The
conformal growth studies were performed by growing the TiS-NbS heterostructures
on an ALDSiO2-coated regular array (pitch: 2 μm)
of 2 μm-long GaAs nanowires with a diameter of 60 nm (3D substrate).
Characterization Techniques
Scanning electron microscopy
(SEM) was employed to investigate the surface morphology of the films.
A Zeiss Sigma SEM with an in-lens detector and operating at an accelerating
voltage of 3 kV was used for SEM studies. The microstructures of the
thin film and the heterostructures were studied using (scanning) transmission
electron microscopy [(S)TEM] with a JEOL ARM 200F microscope operated
at 200 kV. For cross-sectional (S)TEM studies on planar Si substrates,
a lamella (∼100 nm) was prepared in an FEI Nova600i NanoLab
SEM/FIB using the lift-out preparation procedure after a protective
SiO2 layer was deposited on the top of the film by electron-beam-induced
deposition (EBID). High-angle annular dark-field STEM (HAADF-STEM)
combined with energy-dispersive X-ray spectroscopy (EDX) was used
to study the chemical composition of the TiS-NbS heterostructures on both the planar
Si and 3D nanowire substrates. The growth of the TiS and NbS thin films was investigated
using in situ spectroscopic ellipsometry (SE) where
the film thickness was measured as a function of the number of ALD
cycles. Data were collected every 10 ALD cycles by a J.A. Woollam
Co., Inc., M2000U spectroscopic ellipsometer with a photon energy
range of 0.7–5 eV. The dielectric function of the films was
modeled using a B-spline model. The crystallinity of the thin films
was studied by Gonio and grazing-incident X-ray diffraction (XRD)
with a PANalytical X′Pert Pro MRD analyzer using a Cu Kα
(λ = 1.54 Å) X-ray source operated at 40 mA and 45 kV.
The scan range was 5 to 80° 2θ with a scan rate and step
size of 0.2 s/step and 0.01, respectively. The composition and purity
of the thin films were determined using Rutherford backscattering
spectrometry (RBS) and elastic recoil detection (ERD) by Detect 99
B.V. Eindhoven, The Netherlands, using a 2 MeV He+ beam
source and with the detectors at scattering angles of 105 and 170°
for RBS and 25° for ERD. X-ray photoelectron spectroscopy (XPS)
data were collected on a Thermo Scientific KA1066 spectrometer with
monochromatic Al Kα (hν = 1486.6 eV)
X-ray radiation to determine the binding environment and valence band
spectra for the deposited thin films. Resistivity measurements were
performed ex situ in ambient conditions using a Signatone
Four-Point Probe method in combination with a Keithley 2400 sourcemeter
acting both as the current source and voltmeter. The resistivity of
the thin films was determined from the slope of the obtained I–V curves.
Results and Discussion
The film growth of both TiS and NbS by ALD was investigated independently before
the synthesis of the TMDC-TMDC heterostructures based on TiS-NbS was attempted.
Thermal ALD processes for TiS and NbS were preferred over plasma-enhanced ALD
processes for 2D TMDCs as plasma could cause interface mixing or damage
during heterostructure formation.[31] In
addition, thermal ALD processes could provide better conformal growth
than plasma-enhanced ALD processes.[31] We
previously reported a thermal ALD process for TiS films using TDMAT as the precursor and H2S gas
as the coreactant.[30] A thermal ALD process
for NbS films was developed in this work
using TBTDEN as the precursor and H2S gas as the coreactant
for deposition temperatures between 150 and 300 °C. More details
on the NbSALD process optimization and
film properties as a function of the deposition temperature can be
found in the Supporting Information (Figures S1 and S2).Next, to achieve high-quality TiS-NbS heterostructures,
we investigated the properties
of the individual TMDCs as a function of the deposition temperatures
to determine the optimal deposition temperature. In the case of TiS, the film deposited at 200 °C had the
best crystallinity (see Figure a and Figure S3). Cross-sectional
HAADF-STEM analysis of TiS deposited
at 200 °C shows (Figure b) the layered 2D nature of the TiS film. All van der Waals layers are oriented parallel to the substrate
without any out-of-plane oriented (OoPO) growth. The average distance
between the two layers was measured to be ∼5.7 Å, which
is in good agreement with the distance between two layers of 1T-TiS2.[32] Likewise,
the top-view SEM and cross-sectional STEM in Figure a,c, respectively, of the TiS film deposited at 200 °C show a smooth surface
morphology with the absence of OoPO structures. The resistivity of
the TiS prepared at 200 ° C was
measured to be below 0.8 mΩ cm (see Table S1). This resistivity value is similar to the reported bulk
resistivity of TiS2.[33]
Figure 1
Top-view SEM
images of ∼30 nm-thick TiS (a)
and NbS (e) films deposited
at 200 and 300 °C, respectively, on the SiO2/Si substrate.
Cross-sectional HAADF-STEM image of the TiS (b,c) and NbS (d,f) films deposited
at 200 and 300 °C, respectively. Note that panels (b) and (f)
show cross-sectional views of the central part of the films while
panels (c) and (d) show cross-sectional views of the surface of the
films. (g) GI-XRD patterns of TiS and
NbS films deposited at 200 and 300 °C,
respectively. The dotted lines indicate the peak position corresponding
to the (001) and (003) planes of TiS (blue)
and NbS (black), respectively.
Top-view SEM
images of ∼30 nm-thick TiS (a)
and NbS (e) films deposited
at 200 and 300 °C, respectively, on the SiO2/Si substrate.
Cross-sectional HAADF-STEM image of the TiS (b,c) and NbS (d,f) films deposited
at 200 and 300 °C, respectively. Note that panels (b) and (f)
show cross-sectional views of the central part of the films while
panels (c) and (d) show cross-sectional views of the surface of the
films. (g) GI-XRD patterns of TiS and
NbS films deposited at 200 and 300 °C,
respectively. The dotted lines indicate the peak position corresponding
to the (001) and (003) planes of TiS (blue)
and NbS (black), respectively.NbS films deposited
at the highest
temperature (at 300 °C) were observed to have the best crystallinity
(see Figure S3). Yet, the crystallinity
of the TiS film grown at 200 °C
is more pronounced than that of the NbS film synthesized at 300 °C (see Figure g). The cross-sectional HAADF-STEM image
of NbS (Figure f) confirms these XRD results. The layer
is polycrystalline, exhibiting a grain size of only a few nanometers
and random grain orientation. As a result, the layered 2D nature was
only visible in selected regions. The average distance between two
van der Waals layers was measured to be ∼5.9 Å, which
is in accordance with the interlayer spacing value reported in the
literature for NbS2.[34] The top-view
SEM of the NbS film (see Figure e and Figure S4) shows that irrespective of deposition temperatures, OoPO
structures were present on the film surface. The density of OoPO structures
decreased with increasing deposition temperature, which led to relatively
smooth surfaces for films deposited at 300 °C. Few of these OoPO
structures were marked by white dotted circles in Figure e. Likewise, the cross-sectional
HAADF-STEM image of the top part of the NbS film in Figure d
confirms the relatively smooth surface with few vertically tapered
OoPO structures as highlighted by white dotted lines (also check Figure S5). The resistivity value of the NbS deposited at 300 °C was 4.8 mΩ cm
and is close to the reported bulk resistivity of NbS2.[35]
Heterostructure Growth on a Planar Substrate
As ALD
is a self-limiting cyclic process, the thickness of the film/layer
can be controlled precisely by the number of ALD cycles. Linear growth
in terms of film thickness as a function of the number of ALD cycles
was observed for the TiS and NbS thermal ALD processes at 200 and 300 °C,
respectively (see Figure S1c). The corresponding
growth per cycle (GPC) values were measured (by taking the slope over
the linear region of the curve) to be ∼0.6 and ∼1.17
Å using in situ SE measurements (Figure S1). It is important to note that TiS could not be deposited above 200 °C due
to decomposition of the TDMAT precursor above 200 °C. On the
other hand, to obtain a good interface between the TiS and NbS layers, growth
of OoPO structures in NbS needs to be
avoided by depositing the film at 300 °C. Therefore, as schematically
illustrated in Figure , two different deposition temperatures were used to grow the TiS (200 °C) and NbS (300 °C) layers, and the table temperature was increased
and decreased accordingly for the TiS-NbS heterostructure formation to acquire
the best individual layer quality. Also note that TiS growth on NbS layers
(and vice versa) using the above optimized thermal ALD processes was
confirmed to be self-limiting in nature.
Figure 2
Schematic illustration
of the synthesis of the TiS-NbS heterostructure
by thermal ALD. TDMAT and TBTDEN correspond to Ti and Nb precursors,
respectively.
Schematic illustration
of the synthesis of the TiS-NbS heterostructure
by thermal ALD. TDMAT and TBTDEN correspond to Ti and Nb precursors,
respectively.In addition, to demonstrate thickness
controllability by ALD, a
5-layer TiS-NbS heterostructure with varying individual layer thicknesses
was fabricated (employing a process indicated by the gray dotted line
in Figure ). At 200
°C, ∼15.0 nm of TiS was deposited
as the first layer in the heterostructure using 260 cycles of the
TiS thermal ALD process. On top of this
TiS layer, a NbS layer was then deposited for 60 cycles at 300 °C. The
60 ALD cycles of NbS would lead to a
nominal thickness of ∼5.8 nm (measured using in situ SE) on SiO2 as the starting surface (see Figure S1). However, the thickness of 60 cycles
of NbSALD on TiS as the starting surface might deviate from 5.8 nm due to possible
differences in nucleation behavior. Therefore, from now on, we use
the term nominal thickness, which refers to the thickness of the material
(for both TiS and NbS) when deposited for an N number of ALD cycles
on SiO2 as the starting surface. The buildup of the heterostructure
continued with the deposition of layers composed of TiS (90 cycles), NbS (60
cycles), and TiS (180 cycles) with nominal
thicknesses of ∼5.1, ∼5.8, and ∼10.7 nm, respectively.
Both NbS layers were limited to 60 ALD
cycles to minimize the appearance of OoPO structures (marked by white
circles in Figure c) at the interface. Additionally, during heating and cooling of
the substrate table between 200 and 300 °C for the growth of
TiS and NbS layers, respectively, the sample was transferred to the load lock
chamber from the ALD chamber to reduce annealing effects at the elevated
temperatures. While the number of layers in the heterostructure was
restricted to five in this work, this process can be easily repeated
by any number of times to grow multilayer heterostructures with varied
individual layer thicknesses.The microstructure of the synthesized
5-layer TiS-NbS heterostructure was then
studied by cross-sectional (S)TEM imaging as shown in Figure . A clear difference in contrast
can be observed between the TiS and NbS layers in bright-field TEM (Figure a) due to the difference in
mass density between the materials: the TiS layers appear bright, while the NbS layers are dark. Furthermore, considering the width of the lamella
being ∼100 nm, the sharp transition in layer contrast between
the TiS (light) and NbS (dark) layers in the TEM image indicates a sharp interface
between the layers, with a low degree of mixing. The average vertical
thickness of each individual layer was measured by taking an average
of thickness measurements from several cross-sectional HAADF-STEM
images. The measured layer thicknesses of the three TiS layers (layers 1, 3, and 5) were ∼14.4 ±
0.9, 4.9 ± 0.5, and 10.2 ± 0.6 nm, respectively, and those
of the two NbS layers (layers 2 and 4)
were ∼4.2 ± 0.6 and 4.5 ± 0.4 nm, respectively.
Figure 3
(a) Cross-sectional
bright-field TEM image of the TiS-NbS heterostructure
with 5 layers on the Si wafer with native SiO2 on top.
(b) Cross-sectional HAADF-STEM image of the TiS-NbS heterostructure layers.
(c–e) Corresponding EDX elemental mapping of Ti, Nb, and S,
respectively.
(a) Cross-sectional
bright-field TEM image of the TiS-NbS heterostructure
with 5 layers on the Si wafer with native SiO2 on top.
(b) Cross-sectional HAADF-STEM image of the TiS-NbS heterostructure layers.
(c–e) Corresponding EDX elemental mapping of Ti, Nb, and S,
respectively.The measured thicknesses of both
the TiS (layers 3 and 5) layers grown
on NbS as the starting surface were comparable
to the expected nominal
thicknesses of 5.1 and 10.7 nm, respectively. On the contrary, the
measured thicknesses of both NbS (layers
2 and 4) layers grown on TiS as the starting
surface were lower than the nominal thickness of 5.8 nm. The lower-than-expected
thickness in the case of NbS could be
due to nucleation delay on the TiS starting
surface in comparison to a SiO2 starting surface. This
change in growth indicates the higher sensitivity of the NbS thermal ALD process to the starting surface
chemistry over the TiS thermal ALD process.
Similar nucleation delays have also been observed for several other
ALD processes as ALD critically depends on the starting surface chemistry.[36,37]Differences in crystallinity between the TiS and NbS layers can also be
observed in Figure a. Here, the TiS layers display the
expected layered structure with clearly visible van der Waals gaps,
while the NbS layers lack significant
ordering and appear much more amorphous. This is in agreement with
the observations from GI-XRD and STEM in Figure for the individual TiS and NbS films of 30 nm each.
The intensity of the 15° 2θ peak (corresponding to the
(001) and (003) planes for both TiS2 and NbS2, respectively) in the XRD spectrum was observed to be much stronger
for the TiS film than for the NbS film indicating a higher crystallinity. This
shows that the observed crystallinity difference between the TiS and NbS layers
is intrinsic to the respective ALD processes and not due to heterostructure
growth. Although NbS is lower in crystallinity,
there are regions where a continuous layered van der Waals formation
is clearly visible through all five layers of the heterostructure.
Therefore, provided that NbS layers were
also synthesized with equally high crystallinity as TiS layers, this shows that ALD has the capability to
synthesize high-quality 2D van der Waals heterostructures with relatively
sharp interfaces in situ without exposure to ambient
conditions.An HAADF-STEM image of the heterostructure is shown
in Figure b, and the
corresponding
EDX elemental maps of Ti, Nb, and S are shown in Figure c–d, respectively. The
EDX maps of both Ti and Nb confirm the presence of two NbS layers of similar thickness, sandwiched between
three TiS layers of different individual
layer thicknesses. The EDX mapping also reveals the lack of intermixing
between the two elements per layer as no Ti was observed in the NbS layer within the detection limits of EDX. Likewise,
no Nb counts were detected in the TiS layers. Therefore, the EDX mapping strongly indicates that ALD can
fabricate TMDC heterostructures with little interlayer mixing.On the other hand, the S mapping shows a difference in S content
between TiS and NbS layers as S counts were observed to be relatively low in
the NbS layers. This could indicate differences
in the chemical composition/stoichiometry between the TiS and NbS layers. Consequently,
the chemical compositions of both TiS and NbS films deposited at 200 and
300 °C, respectively, were individually investigated using RBS
(see Table S1). From the RBS measurements,
the stoichiometry (sulfur to transition metal ratio) of both the films
was calculated to be 1.41 and 1.25 for TiS and NbS, respectively. This confirms
the difference in stoichiometry between the two films while also revealing
relatively low S content, especially in the NbS film. This indicates the presence of S vacancies and/or
excess metal in both layers. In addition, RBS revealed the presence
of 6–9 at. % H, 7 at. % C, and 1 at. % O impurities in both
TiS and NbSALD-grown films (see Table S1). The detected
H and C in the films could be from precursor ligands and/or coreactant.
The observed O impurities in the film could be due to the presence
of residual O2 and H2O in the background of
the ALD chamber during deposition.
Heterostructure Growth
on a 3D Substrate
Finally, to
demonstrate conformality, an analogous 5-layer TiS-NbS heterostructure was deposited
on an array of wurtziteGaAs nanowires (3D substrates), which were
coated with SiO2 by ALD. The coverage of the 5-layer heterostructure
on the nanowires was analyzed with side-view HAADF-STEM (Figure a) upon aligning
the wurtziteGaAs nanowire to its <11-20> zone axis, allowing
for
imaging parallel to the {10-10} side facets. The HAADF-STEM image
shows the complete coverage of the nanowire with the heterostructure
over the length as well as the curvature (tip) of the nanowire (formed
by the Au catalyst particle used for the nanowire growth), confirming
conformal growth (Figure S6 shows the SEM
image containing multiple nanowires). Furthermore, the thickness of
the heterostructure was measured on various spots along the length
of the nanowire and was observed to hardly vary, with a thickness
variation of <5%. Thus, this validates the uniform growth of the
5-layer heterostructure on a 3D structure.
Figure 4
(a) Side-view HAADF-STEM
image of the ALD SiO2-coated
GaAs nanowire, grown from a Au seed particle, covered with the TiS-NbS heterostructure.
(b–e) Higher-magnification (red box in panel (a)) HAADF-STEM
image and the corresponding EDX elemental mapping of Ti, Nb, and S,
respectively.
(a) Side-view HAADF-STEM
image of the ALDSiO2-coated
GaAs nanowire, grown from a Au seed particle, covered with the TiS-NbS heterostructure.
(b–e) Higher-magnification (red box in panel (a)) HAADF-STEM
image and the corresponding EDX elemental mapping of Ti, Nb, and S,
respectively.Figure b shows
the magnified STEM image of the nanowire (red box), and the corresponding
EDX elemental maps of Ti, Nb, and S, respectively, are shown in Figure c–e The STEM
image along with EDX maps confirms the synthesis of the 5-layer TiS-NbS heterostructure.
The Ti mapping shows three TiS layers
with different individual layer thicknesses as expected. The Nb mapping
shows two NbS layers with comparable
thickness sandwiched between TiS layers.
The average individual layer thicknesses were measured on various
spots on the STEM image (Figure b), and it was observed that the TiS layers grown on NbS layers
were measured to be 4.9 and 10.4 nm, respectively (layers 3 and 5).
The thicknesses of the NbS layers on
top of the TiS layers were measured to
be 4.4 and 4.7 nm (layers 2 and 4), respectively. These values are
comparable to the individual layer thickness observed on a planar
Si wafer. Thus, this confirms the precise thickness control of all
five individual layers in the TiS-NbS heterostructure over the nanowire and the absence
of intermixing between the layers. Hence, this strongly establishes
the capability of ALD for the scalable synthesis of 2D TMDC vertical
heterostructures with sharp interfaces, excellent uniform coverage,
and conformally over a 3D structure at low temperature.
Conclusions
In this work, ALD has been successfully applied as a suitable technique
to synthesize nanometer-thick 2D TMDC vertical heterostructures. A
TiS-NbS heterostructure
consisting of five layers with different individual layer thicknesses
was deposited on a planar Si wafer as well as on a 3D substrate. The
thicknesses of the individual layers were controlled precisely by
varying the number of ALD cycles of the corresponding thermal ALD
process. We successfully demonstrated large-area uniformity and conformality
over a 3D substrate at low deposition temperatures. The ability to
synthesize TMDCs and their heterostructures by ALD with conformal
growth over 3D structures at low temperatures could be beneficial
to open fresh avenues such as fabricating complex 3D device structures
(partly) consisting of 2D TMDCs both in BEOL and FEOL for nanoelectronics.
Furthermore, the current work can be extended to synthesis of other
2D TMDC-based heterostructures such as metal–semiconductor
heterostructures.
Authors: Miika Mattinen; Farzan Gity; Emma Coleman; Joris F A Vonk; Marcel A Verheijen; Ray Duffy; Wilhelmus M M Kessels; Ageeth A Bol Journal: Chem Mater Date: 2022-08-05 Impact factor: 10.508