| Literature DB >> 33506214 |
Vahid Ranaei1, Zahra Pilevar2, Changiz Esfandiari3, Amin Mousavi Khaneghah4, Rajan Dhakal5, Einar Vargas-Bello-Pérez5, Hedayat Hosseini2,6.
Abstract
To stop hunger, reducing food losses is a potential movement towards saving food. A large portion of these losses could be avoided and reduced through the improved food chain in many countries. Raising awareness on how and where food losses occur will help recovering foods such as meat by identifying solutions and convincing people to implement those solutions. This, in turn, will lead to private and public efforts to recover meat that might be otherwise wasted. After highlighting the importance of food saving benefits and relevant statistics, this paper explains the possible ways to reduce meat loss and waste in abattoirs and presents a framework for prevention according to the estimates of meat losses in Iran meat supply. The current article answers the questions of where do we have the meat loss in Iran and what approaches are most successful in reducing losses in the meat industry. The national average loss and waste in meat production are about 300,000 metric tonnes (about 15%). Many segments and players are involved with this huge amount of losses in the meat value chain, a large portion of these losses could be avoided and reduced by about 25% through using by-products with the mechanization of design and manufacturing. The production amount of mechanically deboned meat (MDM) is 105,091,000 kg, concluding the major waste (88.33%) of total poultry losses. Ensuring appropriate actions by exploiting the full potential of engaged Iranian associations and institutes is considered to reduce the losses. © Korean Society for Food Science of Animal Resources.Entities:
Keywords: loss; meat consumption; meat value chain; mechanically deboned meat; waste
Year: 2021 PMID: 33506214 PMCID: PMC7810398 DOI: 10.5851/kosfa.2020.e52
Source DB: PubMed Journal: Food Sci Anim Resour ISSN: 2636-0772
Fig. 1.Estimates of meat losses in meat supply in Iran.
Reasons and solutions of meat losses in different stages
| Stage | Reasons | Solutions | References | |
|---|---|---|---|---|
| Transportation | Livestock | Fear, fatigue, stress, dehydration, and hunger during transportation and prolonged truckling leads to PSE (pale, soft and exudative) and DFD (dark, firm and dry) meats and quality loss. | Proper handling and loading of
livestock. | ( |
| Poultry | Long distances with unsuitable vehicles in poor conditions, heat prostration, overcrowding and dehydration. | Huge fans should rotate to reduce
the temperature. | ||
| Unloading | Poultry | Bruising and broken
bones. | Minimize conveyor distance to
avoid chicken fall. | ( |
| Poultry | Improper electrical immobilization results in blood splash, incomplete bleeding and torturing chickens. | Splashing conditions including voltage and water temperature should be monitored for a better feather removal and avoiding consequences of improper stunning. | ||
| Sticking | Livestock | Sticking severs blood loss: 3%–3.5% of live weight and 50% of blood. | This is an unavoidable loss which is necessary for meat quality and to be palatable. Sticking allows maximal blood removal. | ( |
| Poultry | Cross contamination. | Separate baskets washing area from slaughter. | ||
| Scalding | Poultry | Drowned alive chickens in blood or
in scalding hot tunnel. | Reduce the line speed of slaughter
to avoid presence of feather in further
process. | ( |
| Skinning | Livestock | Cattle are laid in a cradle for mechanical skinning by hide pullers. | The animal should not be in
contact with the floor. | ( |
| Evisceration | Livestock | Contamination by faecal and abdominal pathogens, dirty feet and skin. | Pre-evisceration water washes with
acetic acid
(1.6%–2.6%). | ( |
| Poultry | Cross
contamination. | Picking machines should not be
adjusted too close to the bird. | ||
| Chilling | Livestock | Weight
loss. | Monitor temperature and
moisture. | ( |
| Poultry | Washing and chilling
effects. | Regulate water absorption by time
and temperature. | ||
| Packaging | Poultry | Toughening. | Proper aging for at least 4 hours
after death or 3 hours after exiting the chiller under
refrigeration. | ( |
Number of distribution centers for different kinds of meat
| Super butchers (ghasabi) | Fish and chicken distribution centers | Chicken distribution centers | Major chicken distribution centers | Meat and by products distribution centers | Meat distribution centers | Major red meat distribution centers |
|---|---|---|---|---|---|---|
| 7,515 | 8.296 | 20.549 | 921 | 9.306 | 18.929 | 434 |
Fig. 2.Annual production value and employment by meat industry.
Iranian livestock industry
| Annual production (ton) | Average carcass weight (kg) | Annual production capacity (ton) | Daily production capacity (ton) | |
|---|---|---|---|---|
| Bovine | 495,000 | 150 | 3,300,000 | 11,000 |
| Sheep | 522,000 | 20 | 26,100,000 | 87,000 |
| Total | 1,017,000 |
Meat export quantity in Iran
| Chicken | Ostrich | Sheep | Cow | Camel | Total export quantity | |
|---|---|---|---|---|---|---|
| Weight (kg) | 24,605,000 | 60,000 | 12,330,000 | 555,000 | 139,800 | 37,689,800 |
Fig. 3.Losses due to post mortem/rigor mortis.
WHC, water holding capacity.
Estimates of total meat loss in Iran
| Potential production capacity of mechanically deboned chicken meat | Loss in chicken slaughterhouse | Loss in production, distribution and storage | Loss in livestock slaughterhouse | |
|---|---|---|---|---|
| Weight (kg) | 105,091,000 | 7,013,476 | 4,887,500 | 1,975,486 |
| Total (ton) | 118,967 | 13,876 | ||
| Loss (%) | 88.33 | 11.67 |
MDM, mechanically deboned meat.
Sausage and ham consumption per capita in Iran
| Year | 2006 | 2007 | 2008 | 2009 | 2010 | 2011 | 2012 | 2013 | 2014 | 2015 |
|---|---|---|---|---|---|---|---|---|---|---|
| Sausage and ham consumption per capita (kg) | 3.5 | 3.8 | 4.0 | 4.3 | 4.9 | 5.0 | 5.1 | 4.5 | 5.0 | 5.2 |