Maria Ronda-Lloret1, Yaolin Wang2, Paula Oulego3, Gadi Rothenberg1, Xin Tu2, N Raveendran Shiju1. 1. Van't Hoff Institute for Molecular Sciences, University of Amsterdam, Science Park 904, 1090GD Amsterdam, The Netherlands. 2. Department of Electrical Engineering and Electronics, University of Liverpool, L69 3GJ Liverpool, U.K. 3. Department of Chemical and Environmental Engineering, University of Oviedo, C/Julián Clavería, s/n., E-33071 Oviedo, Spain.
Abstract
CO2 is a promising renewable, cheap, and abundant C1 feedstock for producing valuable chemicals, such as CO and methanol. In conventional reactors, because of thermodynamic constraints, converting CO2 to methanol requires high temperature and pressure, typically 250 °C and 20 bar. Nonthermal plasma is a better option, as it can convert CO2 at near-ambient temperature and pressure. Adding a catalyst to such plasma setups can enhance conversion and selectivity. However, we know little about the effects of catalysts in such systems. Here, we study CO2 hydrogenation in a dielectric barrier discharge plasma-catalysis setup under ambient conditions using MgO, γ-Al2O3, and a series of Co x O y /MgO catalysts. While all three catalyst types enhanced CO2 conversion, Co x O y /MgO gave the best results, converting up to 35% of CO2 and reaching the highest methanol yield (10%). Control experiments showed that the basic MgO support is more active than the acidic γ-Al2O3, and that MgO-supported cobalt oxide catalysts improve the selectivity toward methanol. The methanol yield can be tuned by changing the metal loading. Overall, our study shows the utility of plasma catalysis for CO2 conversion under mild conditions, with the potential to reduce the energy footprint of CO2-recycling processes.
CO2 is a promising renewable, cheap, and abundant C1 feedstock for producing valuable chemicals, such as CO and methanol. In conventional reactors, because of thermodynamic constraints, converting CO2 to methanol requires high temperature and pressure, typically 250 °C and 20 bar. Nonthermal plasma is a better option, as it can convert CO2 at near-ambient temperature and pressure. Adding a catalyst to such plasma setups can enhance conversion and selectivity. However, we know little about the effects of catalysts in such systems. Here, we study CO2 hydrogenation in a dielectric barrier discharge plasma-catalysis setup under ambient conditions using MgO, γ-Al2O3, and a series of Co x O y /MgO catalysts. While all three catalyst types enhanced CO2 conversion, Co x O y /MgO gave the best results, converting up to 35% of CO2 and reaching the highest methanol yield (10%). Control experiments showed that the basic MgO support is more active than the acidic γ-Al2O3, and that MgO-supported cobalt oxide catalysts improve the selectivity toward methanol. The methanol yield can be tuned by changing the metal loading. Overall, our study shows the utility of plasma catalysis for CO2 conversion under mild conditions, with the potential to reduce the energy footprint of CO2-recycling processes.
The
increasing amount of CO2 in the atmosphere is a
global problem.[1−3] Yet CO2 is also an important chemical
resource that should not be thrown away. Ideally, we should use it
as a raw material to make valuable products. This can be done via
carbon capture, either from the atmosphere or from industrial flue-gases,
followed by a chemical reaction.[4−6] Typically, this would involve
a catalytic process.Hydrogenation is a versatile option for
CO2 valorization,
provided that renewable hydrogen is used.[7−11] One can alter the reaction parameters (CO2/H2 ratio, temperature, and pressure) and the catalyst
composition to control the product distribution.[12] CO2 can be hydrogenated to carbon monoxide (CO),
methane (CH4), methanol (CH3OH), ethanol (C2H5OH), and lower olefins (C2=–C4=). Of these, methanol is especially
interesting, as it is a precursor for formaldehyde, dimethyl ether,
gasoline, and olefins.[13,14] Methanol is also an efficient
energy carrier.[15−17] CO2 hydrogenation to methanol (eq ) is exothermic and, therefore,
favored at low temperatures. This reaction is also favored at high
pressures because fewer molecules are produced. However, the high
thermodynamic stability of CO2 (ΔG0 = −394.4 kJ mol–1) requires
high temperatures for high conversion. The reverse-watergas shift
reaction (RWGS, eq )
is favored at < 200 °C because of its endothermic character.
The side product, CO, is itself a useful building block for making
a variety of chemicals.[12,18] Therefore, CO2 hydrogenation to methanol is typically performed at 250 °C
and 20 bar.[14,19]Yet there is an alternative to thermal catalysis:
plasma-enhanced
catalysis can be used for converting CO2 to useful chemicals
at near-ambient temperatures and pressures.[20−29] In nonthermal plasmas, high-energy electrons (with an average electron
temperature of 1–10 eV) collide with stable molecules and activate
them, while the bulk gas temperature remains low.[30,31] Catalysts can be introduced into these systems to increase the conversion
and control the selectivity.[19,32] The most common option
in plasma catalysis is the dielectric barrier discharge (DBD), among
the different types of plasma discharges. This is because DBD reactors
usually run at low temperatures and atmospheric pressure, reducing
operating costs and complexity, and allow facile combination with
catalysts.[30,33,34]Despite the growing research activity in plasma-enhanced catalysis,
we still do not fully understand the relationship between the catalyst
properties and overall reaction performance.[35−38] This is because of the variety
of the reactions and plasma configurations, which lead to different
plasma species and different plasma–catalyst interactions.[39−42] Here, we study the effect of basic catalysts (MgO and CoO/MgO catalysts) on
conversion and product selectivity during CO2 hydrogenation.
We ran the reaction in a water-cooled DBD plasma-catalysis setup,
at 35 °C and ambient pressure. Furthermore, we tested γ-Al2O3 to check if the enhanced adsorption of acidic
CO2 on basic supports is also valid under plasma conditions.[43] We observed that basic materials enhance CO2 conversion, and that the production of methanol is related
to the metal loading and the dispersion of metal–support interface
sites in CoO/MgO catalysts.
Experimental Section
Materials
and Instrumentation
Powder X-ray diffraction
(XRD) analyses were carried out on a MiniFlex II diffractometer using
Cu Kα radiation (X-ray tube set at 30 kV and 15 mA). The XRD
patterns were recorded between 2θ = 20–80° at a
speed of 2.5°·min–1. A Thermo Scientific
Surfer instrument was used to carry out N2 adsorption–desorption
analyses at 77 K. The samples were pretreated under vacuum at 200
°C for 6 h. Surface areas were determined with the Brunauer–Emmett–Teller
(BET) method, and the mesoporosity was analyzed using the Barrett,
Joyner, and Halenda (BJH) method. Hydrogen temperature-programmed
reduction (H2-TPR) profiles were obtained using a TPDRO
Series 1100 from Thermo Scientific, following the procedure previously
reported by Ronda-Lloret et al.[6] High-resolution
transmission electron microscopy (HRTEM) micrographs and transmission
electron microscopy coupled with energy-dispersive X-ray spectroscopy
(STEM–EDS) images were obtained on a JEOL-JEM 2100F microscope
running at 200 kV. X-ray photoelectron spectroscopy (XPS) analyses
were performed with a SPECS PHOIBOS 100 MCD5 hemispherical electron
analyzer operating in a constant pass energy. The analysis details
were described previously in Matthaiou et al.[44]
Procedure for Catalyst Synthesis
Using Co(NO3)2·6H2O (99%, Acros Organics) as the metaloxide precursor and MgO (Sigma-Aldrich) as the support, we prepared
samples containing different percentages of cobalt (5, 10, 15, and
20 wt % on Co metal-basis) by wet impregnation.[6] After impregnation, the materials were dried at 120 °C
for 2 h and then calcined in a muffle furnace at 450 °C for 4
h. Bulk Co3O4 was prepared by mixing Na2CO3, polyethylene glycol, and Co(NO3)2·6H2O in water, as reported earlier.[45] After stirring for 3 h at room temperature,
the precipitate was centrifuged and washed several times with water
and ethanol. After drying at 65 °C for 6 h in a vacuum oven,
the sample was calcined in air at 300 °C for 3 h.
Plasma Setup
and Plasma-Catalytic Tests
The plasma-catalytic
tests were performed in a coaxial DBD reactor with a 50 mm discharge
length and a 1 mm discharge gap (Scheme ). Circulating water was used as the ground
electrode and cooling system (Grant LT Ecocool 150) to keep the reaction
temperature at 35 °C. An AC high-voltage power supply (with a
peak-to-peak voltage of up to 30 kV) was used to ignite the plasma
with a fixed frequency of 9.2 kHz. CO2 and H2 (H2/CO2 = 3:1) were used as reactants with
a total flow rate of 28 mL·min–1. The catalysts
(500 mg) were fully packed in the discharge area, the plasma reaction
was run for 1.5 h and the products were then analyzed.
Scheme 1
Diagram
of the Plasma-Catalysis DBD Reactor, Showing the Analysis,
Feed, and Cooling Units; Adapted from ACS Catal.(26,46)
The applied voltage and current
of the DBD were measured using
a high-voltage probe (TESTEC, HVP-15HF), and a current monitor (Bergoz,
CT-E0.5), respectively. A four-channel digital oscilloscope (Tektronix,
MDO 3024) was used to collect all the electrical signals, and the
plotted Q-U Lissajous figures could monitor the discharge powers in
real time using a homemade system. A fiber optical thermometer (Omega,
FOB102) was used to monitor the temperature of the discharge area.
The reaction products were analyzed using an Agilent 7820A gas chromatograph,
equipped with a flame ionization detector and a thermal conductivity
detector. H2 and CO were separated using a molecular sieve
5 Å (60–80 mesh) column (HP MOLESIEVE), and CO2, CH4, and C2–C4hydrocarbons
were separated with a HP-PLOT/Q column. The measurement error was
less than 4%, determined by triplicate measurements.
Parameter Definition
The conversions of CO2 (XCO) and H2 (XH) are defined asThe selectivity
of gaseous products
(CO, CH4, and CH) is calculated according to eqs –7The selectivity of the liquid products is calculated asThe selectivity
of CHO is defined asThe energy efficiency is defined
as
Results
and Discussion
Catalyst Synthesis
We tested MgO
and γ-Al2O3 as packing materials in the
DBD plasma. MgO
was also used as support for the cobalt oxide catalysts with different
cobalt metal loadings. We also prepared bulk Co3O4 by mixing polyethylene glycol and cobalt nitrate hexahydrate in
water (see the detailed procedures in the Experimental
Section).
Catalyst Characterization
The XRD
patterns of the fresh
CoO/MgO
samples show the characteristic diffraction peaks of MgO at 2θ
= 36.9, 42.9, 62.2, 74.6, and 78.6° (Figure S1a).[47] The characteristic peaks
of Co3O4 and CoO are not visible, as they overlap
with those of MgO.[48,49] HRTEM and STEM–EDS images
of 15% CoO/MgO show that cobalt oxide particles are highly dispersed over the
support (Figures and 2). The average size of cobalt oxide nanoparticles
was 27.7 ± 11.5 nm. Moreover, HRTEM shows lattice fringes with
interplanar distances of 0.24 and 0.28–0.29 nm (Figure b,c), assigned to the (311)
and (220) planes of cobalt oxide nanoparticles, respectively.[50] The selected-area electron diffraction (SAED)
pattern shows diffraction rings characteristic of a polycrystalline
material, corresponding to the MgO [(220), (200), and (311)] and cobaltoxide nanoparticles (311) planes.[50,51]
Figure 1
Representative
TEM images of 15% CoO/MgO. (a) TEM micrograph and its corresponding
SAED pattern (inset), showing a set of diffraction rings characteristic
of the MgO and Co3O4 planes. (b,c) Magnified
HRTEM images of 15% CoO/MgO. The yellow and blue lines mark the lattice fringes of
the planes of cobalt oxide nanoparticles.
Figure 2
STEM–EDS
analysis of the fresh 15% CoO/MgO catalyst. Representative
STEM image (top left) and the corresponding EDS elemental mappings
of cobalt (top right), magnesium (bottom left), and oxygen (bottom
right), showing the dispersion of the cobalt particles on the support.
Representative
TEM images of 15% CoO/MgO. (a) TEM micrograph and its corresponding
SAED pattern (inset), showing a set of diffraction rings characteristic
of the MgO and Co3O4 planes. (b,c) Magnified
HRTEM images of 15% CoO/MgO. The yellow and blue lines mark the lattice fringes of
the planes of cobalt oxide nanoparticles.STEM–EDS
analysis of the fresh 15% CoO/MgO catalyst. Representative
STEM image (top left) and the corresponding EDS elemental mappings
of cobalt (top right), magnesium (bottom left), and oxygen (bottom
right), showing the dispersion of the cobalt particles on the support.We then used XPS to study the surface composition
of the catalysts.
The Co 2p spectra of the CoO/MgO catalysts show the doublet of two spin–orbit
components, Co 2p3/2 and Co 2p1/2 (Figure ).[52,53] The relative atomic percentage of Co3O4 species
is higher than that of CoO species for all fresh catalysts, indicating
that the surface of the catalysts mainly contains Co3O4 (Table S1). This reveals that
Co3O4–CoO/MgO interface sites are available
on the catalyst surface as active centers for CO2 hydrogenation.
The O 1s, C 1s, and Mg 2s spectra of the 15% CoO/MgO catalyst, as well as details
of the binding energies are included in the Supporting Information (Figure S2 and Tables S2–S5).
Figure 3
Co 2p XPS spectra
of the fresh CoO/MgO catalysts.
Co 2p XPS spectra
of the fresh CoO/MgO catalysts.The H2-TPR
profiles of the as-prepared materials (Figure S3, bottom profiles) show two regions.
The low-temperature region (150–450 °C) is assigned to
the reduction of “free” Co3O4 (supported
cobalt oxide, i.e., interacting weakly with the support, thus not
forming a stable compound). This reduction peak contains two or more
contributions, corresponding to the Co3O4 step
wise reduction sequence where Co3O4 is reduced
to CoO, and CoO is reduced to metallic cobalt at higher temperatures.
The reduction of Co3O4 species with different
interaction with the support can also lead to different contributions
in the reduction peak.[54] They are less
defined in the 20% CoO/MgO sample, most likely because the first contribution shifts
to a higher temperature. This reflects the presence of larger cobaltoxide particles, which are harder to reduce than smaller ones.[55]In the high temperature region (500–1000
°C), the 5%
CoO/MgO
reduction profile clearly shows a small peak at 500–600 °C,
ascribed to the reduction of MgCo2O4 species.[54] Above 700 °C, all the samples show the
reduction of stable (Co,Mg)O solid solution species.[56] These peaks overlap at higher metal loadings. In some cases,
the (Co,Mg)O solid solution is only partially reduced.The fresh
catalysts showed nitrogen adsorption–desorption
isotherms (Figure S4) similar to type IV,
with a hysteresis feature characteristic of mesoporous materials.[57] The BET surface area and pore volume values
increase with the metal loading up to 15% (Table ). 20% CoO/MgO catalyst does not follow this trend,
indicating the presence of larger cobalt oxide particles that block
the pores and decrease the surface area. HRTEM analysis of this sample
confirmed the presence of larger cobalt oxide particles compared to
the 15% sample (Figure S5a).
Table 1
BET Surface Area, Cumulative Pore
Volume, and Average Pore Diameter (from BJH Analysis) Values Derived
from Nitrogen Sorption Isotherms
catalyst
SBET (m2·g–1)
pore volume (cm3·g–1)
average pore diameter (nm)
5% CoxOy/MgO
33
0.2
56
10% CoxOy/MgO
37
0.4
44
15% CoxOy/MgO
39
0.6
49
20% CoxOy/MgO
26
0.3
26
Catalytic Tests
We performed the CO2 hydrogenation
reaction in a coaxial DBD reactor, maintained at 35 °C using
circulating cooling water. The plasma operated at atmospheric pressure
and 10 W. Previous plasma-catalytic CO2 hydrogenation studies
show that an excess of hydrogen in the reaction mixture, up to a 4:1
H2/CO2 molar ratio, typically increases the
conversion.[22,25,58] In addition, two recent studies reported higher methanol yields
at a 3:1 H2/CO2 molar ratio.[26,27] To favor CO2 conversion and methanol formation, we set
the H2/CO2 molar ratio to 3:1.First,
we tested plasma alone (Figure S6), which
gave 15% CO2 conversion and 7% H2 conversion
(the plasma background reaction). The products were mainly CO (71%
selectivity) and methanol (22%), as well as 2% methane and 6% acetic
acid (all results are averages of triplicate measurements).We then tested the effect of different packing materials. MgO and
γ-Al2O3 are conventional supports, which
are usually inactive in thermal catalysis. However, these materials
enhanced the activity when introduced in the DBD plasma chamber even
under the mild reaction conditions mentioned above (Figure S6). MgO showed significantly higher conversion values
(27% CO2 conversion and 13% H2 conversion) than
plasma alone. CO selectivity also increased, from 71% with plasma
only to 84% with MgO. Alumina also gave higher CO2 and
H2 conversion (17 and 7%, respectively) than plasma alone,
and higher CO selectivity (80%).The changes in conversion and
product distribution when placing
a packing material in the plasma discharge can be explained by examining
the possible reaction pathways. Typically, in a CO2/H2 mixture in DBD plasma (without catalyst), consumption of
CO2 predominantly occurs via electron impact dissociation
to CO (R1).[59,60] The contribution
from the electron impact vibrational excitation of CO2 is
negligible because of its tendency to react back to ground CO2. Similarly, H2 is consumed by electron impact
dissociation to two hydrogen radicals (R2).
CO and H• radicals can start several reactions that
lead to formaldehyde CH2O (R3–R9). CH2O is then hydrogenated to methanol
(R11 and R12),[26,59] while water is also produced (R12 and R13).[59]When combining
plasma and a catalyst, previous work found that
both plasma-assisted surface reactions and gas-phase reactions contribute
to the conversion and selectivity.[61] Gas-phase
reactions involve reactions R1 to R11. In addition, CO derived from
CO2 dissociation in the gas phase can adsorb on the catalyst
surface and react with adsorbed hydrogen to form to methanol, as represented
in Figure a.[61−63] CO2 can also adsorb on the catalyst surface, as confirmed
elsewhere with the detection of carbonates using in situ spectroscopy
analysis.[23,61,62] Both ground
and excited CO2 can be adsorbed, although the contribution
of excited CO2 can be neglected because it is prone to
quenching on the surface.[26,64]
Figure 4
Proposed reaction pathways
for methanol production on a catalyst
surface in H2/CO2 DBD plasma, where (a) CO or
(b) CO2 is adsorbed on the catalyst surface.[61−66]
Proposed reaction pathways
for methanol production on a catalyst
surface in H2/CO2 DBD plasma, where (a) CO or
(b) CO2 is adsorbed on the catalyst surface.[61−66]Adsorbed CO2 is then
hydrogenated to either hydrocarboxyl
(HOCO) or formate (HCOO–) species (Figure b).[65] The decomposition of HOCO to CO initiates the so-called RWGS + CO-hydro
pathway.[65,66] The formate pathway can also take place,
where HCOO– is hydrogenated in several steps. Both
pathways lead to the formation of H2CO, which is hydrogenated
to methanol via the methoxy (H3CO) intermediate.[63,67,68]The increase in CO2 conversion and CO selectivity when
placing MgO or Al2O3 in the plasma chamber is
ascribed to their ability to adsorb CO2 and perform both
plasma-assisted surface reactions and gas-phase reactions. MgO shows
higher conversion than Al2O3, which is related
to their acid–base properties. CO2 is attracted
better by the basic sites of solid surfaces because of its acidic
property.[43] MgO is significantly more basic
than Al2O3, and therefore it has a higher CO2 adsorption capacity.[69,70] Both materials increase
CO selectivity, indicating that they promote the RWGS pathway. These
metal oxides do not have a strong affinity to CO and H2/H species, hindering the formation of methanol.[65]Shifting the selectivity toward methanol requires
a stronger binding
energy of CO and hydrogen, as well as the participation of a considerable
amount of adsorbed hydrogen in the reaction pathway. Cobalt-based
catalysts are active in CO2 hydrogenation to ethanol, methane,
and larger hydrocarbons.[71−74] Therefore, we tested the influence of MgO-supported
cobalt oxide catalysts with different metal loadings on the reaction
performance (Figure ). Our results show an improved conversion when using CoO/MgO catalysts, which
is partially ascribed to their ability to promote surface reactions.
These catalysts also gave a narrower product distribution. We also
observed acetic acid (<1%), ethanol (trace), and methane (<2%).
Figure 5
CO2 and H2 conversion, selectivity and methanol
yield plots of plasma alone, MgO, CoO/MgO with different cobalt metal loadings,
and unsupported Co3O4. Reaction conditions:
35 °C, atmospheric pressure, 500 mg catalyst, a total flow of
28 mL·min–1, a H2/CO2 molar ratio of 3:1, a discharge power of 10 W, and a reaction time
of 1.5 h.
CO2 and H2 conversion, selectivity and methanol
yield plots of plasma alone, MgO, CoO/MgO with different cobalt metal loadings,
and unsupported Co3O4. Reaction conditions:
35 °C, atmospheric pressure, 500 mg catalyst, a total flow of
28 mL·min–1, a H2/CO2 molar ratio of 3:1, a discharge power of 10 W, and a reaction time
of 1.5 h.The 5% CoO/MgO catalyst converted 30% of
CO2 and 13% of H2, giving 92% selectivity to
CO and 6% of methanol. Compared to MgO,
it only improved CO2 conversion, thereby increasing CO
selectivity. The low amount of cobalt oxide in this catalyst does
not shift the product distribution to methanol.The 10% CoO/MgO catalyst
showed 31% CO2 conversion and 15%
H2 conversion, as well as 76% selectivity to CO and 20%
selectivity to methanol. Further increasing the cobalt loading to
15% improved the conversion values to 33% CO2 and 24% H2, and the methanol selectivity to 31%. This catalyst gave
the highest methanol yield (>10%). This indicates that catalysts
with
high metal loading increase the amount of adsorbed CO and hydrogen
available for the reaction, facilitating methanol production. Increasing
the metal loading to 20% gave 31% CO2 conversion and 9%
methanol yield.From these results, we conclude that the quantity
and dispersion
of the Co3O4/CoO sites play an important role
in the activity enhancement and methanol selectivity, in agreement
with previous studies.[65,73] CO2 conversion and
methanol selectivity increase when increasing the metal loading from
5 to 15%. The BET surface area and pore volume also increase when
increasing the metal loading up to 15% (see Table ). This indicates that a good dispersion
of the metal oxide nanoparticles on the support favors CO2 conversion. Higher metal loadings (20%) lead to larger cobalt oxide
particles (as confirmed by HRTEM), which block the pores of the support
and decrease the catalyst surface area. This reduces the metal oxide
dispersion compared to lower metal loadings, inhibiting a further
increase on conversion and methanol production.For comparison,
we tested unsupported Co3O4 (Figure ). This
gave lower conversion (8% CO2 and 10% H2) than
the supported CoO/MgO catalysts, with CO as the main product (98% selectivity).
The decrease in methanol formation when using Co3O4 emphasizes the importance of metal oxide-support interface
sites for methanol synthesis.Compared to plasma only, the combination
of plasma and any tested
catalyst improves the energy efficiency of CO production (Figure S7), reaching its maximum when using 10%
CoO/MgO
catalyst (509 mmol CO·kWh–1). The energy efficiency
of methanol production is improved when a considerable metal loading
of cobalt is used (10, 15, and 20% CoO/MgO catalysts). The optimal methanol
energy efficiency was obtained with 15% CoO/MgO (190.8 mmol MeOH·kWh–1), which is related to the balance between a considerable
amount of Co3O4/CoO sites and their good dispersion
on the support. None of these catalysts were active in thermal activity
tests, showing the importance of the plasma-catalytic hybrid approach
in activating CO2 at near-ambient temperatures. In addition,
we studied the stability of the 15% CoO/MgO catalyst under reaction conditions
(Figure S8). The catalyst performance was
stable up to 4.5 h, with only a slight deactivation at the start of
the reaction.
Plasma and Catalyst Interactions
We studied the effect
of the plasma discharge on the physicochemical properties of the CoO/MgO catalysts.
The XRD patterns of the spent catalysts correspond to those of the
fresh catalysts (Figure S1b). HRTEM and
STEM images of 15% CoO/MgO spent catalyst (Figures S8 and S9) discard the sintering of cobalt oxide particles because the average
size of cobalt oxide nanoparticles (24.5 ± 7.6 nm) is very similar
to the fresh catalyst (27.7 ± 11.5 nm). HRTEM images of spent
20% CoO/MgO
(Figure S5b) do not show a significant
change on the particle size neither. In general, the surface area
and porosity of the spent catalysts are similar to the fresh ones
(Table S7). The 20% sample shows the largest
increase in the BET surface area (from 26 to 35 m2·g–1), and the 15% sample shows the largest increase in
the pore volume and average pore size. In addition, XPS analysis of
all catalysts shows that the ICo/IMg ratio remains unaltered (Table S6), indicating that the dispersion of cobalt oxide
on the support is not affected by the plasma.XPS and H2-TPR analyses of the spent catalysts indicate that Co3O4 surface species undergoes partial reduction
under CO2/H2 plasma. For the samples with a
cobalt metal loading lower than 20%, the XPS Co 2p peaks corresponding
to CoO species increase in intensity, while the ones of Co3O4 decrease (Figure and Table S1). The 20%
CoO/MgO
catalyst does not show a major reduction after plasma exposure, as
the Co3O4 and CoO peak intensities remain similar
to the fresh catalyst. In the reduction profiles (Figure S3), the first contribution in the low temperature
region becomes less intense for the spent 5, 10, and 15% CoO/MgO catalysts. This
contribution corresponds to the easily reducible Co3O4 species. There are no major changes in the reduction profile
of 20% CoO/MgO, indicating that this sample contains larger Co3O4 particles that are harder to reduce.
Figure 6
Co 2p XPS spectra of
the spent CoO/MgO catalysts.
Co 2p XPS spectra of
the spent CoO/MgO catalysts.We conclude that the
catalysts with a cobalt metal loading lower
than 20% are significantly reduced from Co3O4 to CoO in the hydrogen-rich plasma environment. Nevertheless, we
cannot exclude the formation of metallic cobalt because of plasma
exposure. Because all spent catalysts were stored in air prior to
characterization, we cannot detect metallic cobalt in XPS and H2-TPR analysis.We also studied the effect of the catalysts
on the plasma discharge
properties, which in turn might affect the reaction performance. Figure S10a shows the current signals of the
discharge in the presence and absence of packing materials. The intensity
and density of the current pulses of the discharge follow the order
of 15% CoO/MgO > plasma alone > MgO > Co3O4,
which agrees
with the order of CO2 conversion. Packing MgO or Co3O4 into the discharge gap weakens the formation
of microdischarges compared to plasma alone. The 15% CoO/MgO catalyst enhances
the discharge, as evidenced by the increase in the current pulse,
thereby favoring the formation of radicals and vibrationally excited
species that can participate in the reaction.[46,75,76] In addition, the Q–V Lissajous plot (Figure S10b) of the plasma with a packing material is very similar to the one
of plasma alone, remaining with an elliptical shape. We find that
the change in the cobalt loading of the CoO/MgO catalysts does not affect the
discharge, as the electrical signals are almost the same. Thus, we
attribute the difference in product selectivity when using packing
materials to their properties and to the plasma-enhanced promotion
of surface reactions on the metal–support interface sites (see Figure above).
Conclusions
In this study, we show
the potential of plasma-enhanced catalysis
for CO2 hydrogenation reactions under ambient conditions.
Packing a catalyst in a DBD plasma enhances the conversion and narrows
the product distribution of CO2 hydrogenation. We found
that the basicity of the MgO support enhances the conversion of CO2 compared to more acidic supports (γ-Al2O3). Both type of supports promote the production of CO as the
main product. When testing the CoO/MgO catalysts, the quantity and dispersion
of metal–support interface sites are important for the activity
enhancement and methanol selectivity. Although CO is the main product,
the catalysts with higher cobalt metal loadings and a good cobaltoxide dispersion favor methanol production. The most active catalyst
was 15 wt % CoO/MgO, which converted 33% CO2 and 24% H2 near room temperature and at atmospheric pressure. This catalyst
gave 10% methanol yield, the highest among the tested materials. A
further increase in the metal loading leads to larger cobalt oxide
particles that block the pores, giving lower CO2 conversion
and less methanol. Finding correlations between catalyst properties
and reaction performance remains a challenge in this field. We hope
that this study will help in the rational design of materials for
plasma-enhanced catalysis applications.
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