Maria Ronda-Lloret1, Liuqingqing Yang2, Michelle Hammerton3, Vijaykumar S Marakatti4, Moniek Tromp3, Zdeněk Sofer5, Antonio Sepúlveda-Escribano6, Enrique V Ramos-Fernandez6, Juan Jose Delgado7, Gadi Rothenberg1, Tomas Ramirez Reina2, N Raveendran Shiju1. 1. Van't Hoff Institute for Molecular Sciences, University of Amsterdam, Science Park 904, Amsterdam 1090 GD, The Netherlands. 2. Department of Chemical and Process Engineering, University of Surrey, Guildford GU2 7XH, U.K. 3. Materials Chemistry, Zernike Institute for Advanced Materials, Nijenborgh 4, Groningen 9747AG, The Netherlands. 4. Molecular Chemistry, Materials and Catalysis (MOST), Institute of Condensed Matter and Nanosciences (IMCN), Université Catholique de Louvain (UCLouvain), Place Louis Pasteur 1, L4.01.09,Louvain-la-Neuve B-1348, Belgium. 5. Department of Inorganic Chemistry, University of Chemistry and Technology Prague, Technická 5, Prague 6 166 28, Czech Republic. 6. Laboratorio de Materiales Avanzados, Departamento de Química Inorgánica-Instituto Universitario de Materiales de Alicante, Universidad de Alicante, Apartado 99, Alicante E-03080, Spain. 7. Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, e IMEYMAT, Instituto Universitario de Investigación en Microscopía Electrónica y Materiales, Universidad de Cádiz, Puerto Real 11510, Spain.
Abstract
MAX phases are layered ternary carbides or nitrides that are attractive for catalysis applications due to their unusual set of properties. They show high thermal stability like ceramics, but they are also tough, ductile, and good conductors of heat and electricity like metals. Here, we study the potential of the Ti3AlC2 MAX phase as a support for molybdenum oxide for the reverse water-gas shift (RWGS) reaction, comparing this new catalyst to more traditional materials. The catalyst showed higher turnover frequency values than MoO3/TiO2 and MoO3/Al2O3 catalysts, due to the outstanding electronic properties of the Ti3AlC2 support. We observed a charge transfer effect from the electronically rich Ti3AlC2 MAX phase to the catalyst surface, which in turn enhances the reducibility of MoO3 species during reaction. The redox properties of the MoO3/Ti3AlC2 catalyst improve its RWGS intrinsic activity compared to TiO2- and Al2O3-based catalysts.
MAX phases are layered ternary carbides or nitrides that are attractive for catalysis applications due to their unusual set of properties. They show high thermal stability like ceramics, but they are also tough, ductile, and good conductors of heat and electricity like metals. Here, we study the potential of the Ti3AlC2 MAX phase as a support for molybdenum oxide for the reverse water-gas shift (RWGS) reaction, comparing this new catalyst to more traditional materials. The catalyst showed higher turnover frequency values than MoO3/TiO2 and MoO3/Al2O3 catalysts, due to the outstanding electronic properties of the Ti3AlC2 support. We observed a charge transfer effect from the electronically rich Ti3AlC2 MAX phase to the catalyst surface, which in turn enhances the reducibility of MoO3 species during reaction. The redox properties of the MoO3/Ti3AlC2 catalyst improve its RWGS intrinsic activity compared to TiO2- and Al2O3-based catalysts.
There
is a global interest on reducing anthropogenic CO2 emissions
into the atmosphere.[1,2] The main sources of
CO2 are power generation and manufacturing, which emitted
12.4 and 3.9 Gt of CO2 in 2015.[3,4] However,
CO2 is a valuable C1 feedstock that should not
be thrown away. After CO2 capture, either from the atmosphere
or from industrial flue gases, it should be efficiently converted
into high value-added products via catalytic processes.[5−8]The reverse water–gas shift (RWGS) reaction (eq ) using renewable hydrogen
is a
sustainable way for converting CO2.[9] This reaction produces CO, a basic building block for a variety
of valuable chemicals and fuels, such as methanol, paraffins, and
olefins.[10] However, RWGS is an equilibrium-limited
reaction, favored at high temperatures (>700 °C) because it
is
endothermic.[11] At lower temperatures, the
exothermic CO methanation (eq ) and Sabatier reaction (eq ) also take place, consuming a substantial amount of
H2 and producing undesired methane. Therefore, catalyst
development is focused on improving the catalytic performance at <500
°C.[12,13]Traditionally, RWGS
catalysts are based on Cu, Pt, and Rh nanoparticles
supported on metal oxides (Al2O3, TiO2, and CeO2, among others).[9,14,15] Molybdenum is more abundant and cheaper than precious
metals, increasing the potential for the large-scale industrial application
of Mo-based catalysts. While previous work only focused on its promoting
effect,[16−20] we are interested in molybdenum oxide as an active phase itself
due to its redox properties.[21,22] The oxygen vacancies
created when reducing MoO3 will affect the reaction performance,
whether it takes place via the redox mechanism (where
CO2 adsorbs and dissociates on the reduced sites previously
created by H2) or via the associative
pathway (where oxygen vacancies can stabilize adsorbed carbon-containing
intermediates), see Figure .[10,23,24]
Figure 1
Scheme of the
formation of oxygen vacancies on MoO3 particles
during RWGS, and its ability to dissociate CO2via the redox pathway and/or to stabilize carbon-containing
species (indicated by R) via the associative pathway.
Scheme of the
formation of oxygen vacancies on MoO3 particles
during RWGS, and its ability to dissociate CO2via the redox pathway and/or to stabilize carbon-containing
species (indicated by R) via the associative pathway.Another important factor is the choice of support.
Although typically
inert, supports can enhance the reaction performance by increasing the active sites’ dispersion,
facilitating charge transfer, and modifying the morphology of the
supported particles.[25−27] More importantly, the support can prevent catalyst
deactivation and boost the industrial application of high-temperature
reactions.[26] Here, we explored a new type
of supports, MAX phases, and their application in catalysis. MAX phases
(MAX)
are a group of layered ternary carbides or nitrides, where M is an
early transition metal, A is an element mostly from groups 13 and
14, X is carbon or nitrogen, and n = 1, 2, or 3.[28] MAX phases stand out by their unusual set of
properties. They are stiff and high-temperature shock resistant like
ceramics, but they are also tough, ductile, and good conductors of
heat and electricity like metals.[29−31] They are typically used
in mechanical and thermal applications, such as high-temperature structural
components and protective coatings.[32−34] Their potential as catalysts
has recently emerged, as we reported the activity and improved selectivity
of the Ti3AlC2 MAX phase during butane oxidative
dehydrogenation.[35] We also showed that
MAX phases are promising supports for CO2 conversion reactions.[36] The thermal stability and acid–base properties
of the Ti2AlC MAX phase increased the stability and coking
resistance of a Co3O4/Ti2AlC catalyst
during dry reforming of butane.[36] Elsewhere,
Trandafir et al. recently showed the potential of
Pd/Ti3SiC2 as a chemoselective catalyst in the
hydrogenation of functionalized nitro derivatives.[37]Here, we use for the first time the Ti3AlC2 MAX phase as a support for molybdenum oxide RWGS
catalysts. We study
the properties and the RWGS activity of the MoO3/Ti3AlC2 catalyst and compare it to titania and alumina-based
catalysts.
Experimental Section
Materials and Instrumentation
X-ray diffraction (XRD)
patterns were recorded on a MiniFlex II X-ray diffractometer, described
previously by Ronda-Lloret et al.(36) X-ray photoelectron spectroscopy (XPS) was performed using
a K-α spectrometer from Thermo Scientific (Al–K radiation),
with a source of electrons and ions for automated charge balancing.
The binding energies were referenced to the C 1s line at 284.6 eV,
with an accuracy of ±0.2 eV (a detailed description of the analysis
procedure is published elsewhere[36]).Thermogravimetric analysis (TGA) was carried out using an NETZSCH
Jupiter STA 449F3 instrument, under air (20 mL·min–1, O2:N2 mixture) between 30 and 1000 °C.Scanning transmission electron microscopy (STEM) spectra combined
with high-angle annular dark field (HAADF) images were obtained using
a double Cs aberration-corrected FEI Titan[3] Themis 60–300 microscope (operated at 200 kV).We performed
X-ray absorption spectroscopy (XAS) using the SuperXAS
beamline of the SLS Synchrotron at the PSI (Switzerland). We prepared
the samples by mixing with cellulose and pressing into pellets of
approximately one absorption length in thickness. We performed the
measurements at the Mo K-edge (20,000 eV) in the
QEXAFS mode using an oscillating monochromator and collected spectra
with a fluorescence detector (sensor silicon drift detector) and with
a transmission detector (ionization chambers) simultaneously. A spectrum
was recorded every second and averaged over 1 min to improve the signal-to-noise
ratio. We calibrated with respect to the edge position of a metal
foil measured simultaneously and normalized spectra using Python-based
graphical interface ProQEXAFS software.[38] The edge position (E0) of each sample
spectrum was set to the most intense peak of the first derivative
(see Figure S7). Further processing of
X-ray absorption near-edge spectroscopy (XANES) and extended X-ray
absorption fine structure (EXAFS) was carried out using the Demeter
software package (0.9.25, using Ifeffit 1.2.12).[39] We used Athena for background subtraction of long-range
oscillations and linear combination fitting (LCF) of supported catalyst
spectra using α-MoO3 and MoO3-NP references.
We then used Artemis to carry out EXAFS fitting using scattering paths
generated from crystallographic α-MoO3 data (COD
ID 1537654) which were summed to simulate the EXAFS spectrum.[40] Fitting parameters are reported in Tables S3–S5, where Debye-Waller factors
(Δσ2), path distances (R),
and energy shift (ΔE0) were refined,
but coordination numbers (N) were set according to
the crystal structure. The amplitude reduction factor (S02) was determined by first fitting Mo0 foil data measured at the same time as the sample spectra.
We carried out the fits in the ranges indicated in R in Tables S3–S5 and evaluated
the quality of fit using an R-factor.N2 adsorption–desorption analysis was performed
in a Thermo Scientific Surfer instrument at 77 K. The samples were
previously evacuated in vacuum at 200 °C for 16 h.CO chemisorption
analyses were performed with a Micromeritics Pulses
Chemisorb 2705 apparatus. Before the analysis, the samples were pretreated
under a heliumgas flow of 80 mL·min–1 at 350
°C for 3 h and then reduced at 500 °C for 6 h under pure
hydrogen. More details on the analysis procedure can be found in Ronda-Lloret et al.(36)
Procedure for Catalyst
Synthesis
10 wt % molybdenum
(in metal-basis) materials were prepared using the wet impregnation
method. (NH4)6Mo7O24·4H2O (Sigma Aldrich) was used as a metal oxide precursor. Ti3AlC2, TiO2 (Hombikat M311), and γ-Al2O3 (CK-300, Ketjen) were used as supports. In a
typical procedure, 0.40 g of (NH4)6Mo7O24·4H2O and 2 g of support were mixed
in 20 mL of water and stirred at 65 °C for 24 h. The resulting
solid was dried at 120 °C for 2 h and then calcined under air
at 350 °C for 4 h (heating rate 4 °C·min–1). The Ti3AlC2 MAX phase was prepared by mixing
the elemental powders purchased from STRTEM chemicals: Ti (325 mesh,
99.5%), Al (325 mesh, 99.5%), and graphite (325 mesh, 99.9%). The
composition corresponding to Ti3Al1.1C2 was mixed in a 3D blender (40 rpm) in hexane for 8 h, using 5 mm
zirconia balls. The resulting mixture was placed in an alumina crucible
covered with an alumina lid and heated to 1450 °C for 2 h under
an argon atmosphere (heating and cooling rate was 2 °C·min–1). The resulting powder was mechanically grinded in
an agate mortar. The Mo2TiAlC2 MAX phase was
prepared by mixing the elemental powders purchased from STRTEM chemicals:
Ti (325 mesh, 99.5%), Mo (2–4 microns, 99.9%), Al (325 mesh,
99.5%), and graphite (325 mesh, 99.9%). The composition corresponding
to Mo2Ti1.1AlC2 was mixed in a 3D
blender (40 rpm) in hexane for 8 h, using 5 mm zirconia balls. The
resulting mixture was placed in an alumina crucible covered with an
alumina lid and heated to 1550 °C for 2 h under an argon atmosphere
(heating and cooling rate was 2 °C·min–1). The resulting powder was mechanically ground in an agate mortar.
A bulk MoO3 sample was obtained from the calcination of
Mo2C using compressed air (50 mL·min–1) at 600 °C for 2 h (heating ramp 5 °C·min–1).
Procedure for Catalytic Testing
The catalysts were
tested in the RWGS reaction in a vertical fixed bed reactor. A total
of 200 mg of catalyst was placed on quartz wool in the middle of the
reactor, which had 7 mm inner diameter. The samples were heated under
N2 to 400 °C. The catalytic tests were then performed
at atmospheric pressure and at a H2:CO2 ratio
of 4:1. We performed temperature screening tests between 400 and 750
°C using 100 mL·min–1 total flow (30,000
mL·g–1·h–1) and stability
tests for 48 h at 550 °C using 50 mL·min–1 total flow (15,000 mL·g–1·h–1). The reactants and products were analyzed using an online ABB AO2020
advanced optima process gas analyzer, equipped with thermal conductivity
and infrared detectors.The conversion and selectivity values
were calculated using eqs and 5The number
of active sites was calculated from CO chemisorption
analysis (see the Experimental Section for
details). Using the CO uptake values obtained from this analysis,
we estimated the turnover frequency (TOF) values (eq ).The CO production
rate was calculated using eq
Results and Discussion
Catalyst
Synthesis
We compared the properties and activity
in RWGS of MoO3-based catalysts, using the Ti3AlC2 MAX phase, γ-Al2O3, and
TiO2 as supports. The catalysts, each containing 10 wt
% on Mo metal basis, were prepared by wet impregnation, using ammonium
molybdate tetrahydrate as a precursor. γ-Al2O3 and anatase TiO2 were purchased from commercial
sources. Ti3AlC2 was prepared by mixing elemental
powders of Ti, Al, and graphite, followed by heating at 1450 °C
under argon. Samples of a molybdenum-containing MAX phase, Mo2TiAlC2, and bulk MoO3 were also tested
as reference materials (see the Experimental Section for details).
Characterization of the Fresh Catalysts
The XRD pattern
of the fresh MoO3/Ti3AlC2 catalyst
shows the characteristic peaks of the Ti3AlC2 MAX phase structure (Figure ), indicating that the bulk of the support remains stable
after calcination. Anatase and rutile TiO2 peaks are also
present at 2θ = 25.7 and 27.4°, indicating a slight oxidation
of Ti3AlC2.[41] The
characteristic peaks of MoO3 are also visible at 2θ
= 12.8 and 23.5°.[42] The pattern of
MoO3/TiO2 only shows broad peaks of anatase
TiO2 at 2θ = 25.4, 38.2, 48.1, 54.8, 62.7, 70.0,
75.4, and 82.9°.[41] Similarly, the
pattern of MoO3/Al2O3 only shows
the peaks of γ-Al2O3 at 2θ = 37.8,
45.8, 60.7, and 67.0° (Figure S1).[43,44] The absence of MoO3 diffraction peaks indicates that
molybdenum particles are small and well-dispersed over the oxide supports.
Figure 2
XRD patterns
of the MoO3/Ti3AlC2 catalyst and
the Ti3AlC2 MAX phase used as
a support.
XRD patterns
of the MoO3/Ti3AlC2 catalyst and
the Ti3AlC2 MAX phase used as
a support.We studied the surface composition
of the fresh catalysts with
XPS. The Ti 2p and Al 2p spectra of the MoO3/Ti3AlC2 catalyst only show the Ti–O and the Al–O
bonds at 458.8 eV (Ti 2p3/2) and 74.3 eV (Al 2p3/2), respectively (Figure ). The distinctive peaks of the Ti3AlC2 structure (Ti–C bond at 454 eV (Ti 2p3/2) and
Al–Ti bond at 72 eV (Al 2p3/2)) are absent.[35,45] This indicates that the Ti3AlC2 surface completely
oxidizes to titania and alumina under our calcination conditions (i.e., under air at 350 °C for 4 h).[46] The Ti–O and Al–O peaks of MoO3/Ti3AlC2 shift to lower binding energies compared
to MoO3/TiO2 and MoO3/Al2O3. This indicates a charge transfer effect from the bulk
MAX phase to the surface oxide layer, enriching the surface with electrons.[47]
Figure 3
Ti 2p, Al 2p, and Mo 3d XPS spectra of MoO3/Ti3AlC2, MoO3/TiO2,
and MoO3/Al2O3 catalysts.
Ti 2p, Al 2p, and Mo 3d XPS spectra of MoO3/Ti3AlC2, MoO3/TiO2,
and MoO3/Al2O3 catalysts.The Mo 3d spectra of the catalysts (Figure ) show two spectral lines, assigned to Mo
3d5/2 and Mo 3d3/2 spin–orbit components.
The Mo 3d5/2 binding energy in MoO3/Ti3AlC2 and MoO3/TiO2 spectra is 232.8
eV, which corresponds to MoO3 species (Mo6+).[48,49] The Mo 3d spectrum of the MoO3/Al2O3 catalyst shows two contributions at Mo 3d5/2 binding
energies of 232.6 and 233.6 eV, corresponding to Mo5+ and
Mo6+ species. In the O 1s spectrum, MoO3/Ti3AlC2 and MoO3/TiO2 also show
similar Mo–O binding energies (ca. 530.4 eV, cf.Figure S2).[50] This indicates that the surface of the Ti3AlC2 undergoes oxidation and Mo predominantly sits on the oxidized
titanium, as expected by the excess of titanium in this compound (Ti/Al
ratio is 3 to 1). The excess of titanium on the MAX phase surface
is also confirmed by the ITi/IAl intensity ratio obtained from XPS (Table S1). Previous work showed that during oxidation below
700 °C, Ti3AlC2 predominantly converts
to titania rather than to alumina.[46] While
the three catalysts have the same metal loading, the Mo and support
intensity ratio (IMo/ITi or IMo/IAl) is the largest for the MAX phase-based catalyst (Table S1). This indicates that this catalyst
has the largest Mo-containing particles on the surface.HAADF–STEM
imaging showed that MoO3 is predominantly
dispersed in the form of rods when deposited on Ti3AlC2 (Figure ,
see also Figures S3 and S4 in the Supporting Information). Some rods are in contact with the support, while others are “free”
(i.e., unsupported). These rods are 480 ± 138
nm long and 88 ± 11 nm wide. The large size of MoO3 particles when supported on Ti3AlC2 results
from the low surface area of this support (ca. 1
m2/g). In agreement with XRD and XPS results, we see that
the MoO3 particles are very small and highly dispersed
when supported on TiO2 (average particle size: 0.42 nm,
σ = 0.11 nm) and γ-Al2O3 (average
particle size: 0.67 nm, σ = 0.19 nm, Figure S5). The MoO3/TiO2 and MoO3/Al2O3 catalysts are mesoporous, with a BET
surface area of 208 m2·g–1 and 145
m2·g–1, respectively (Figure S6 and Table S2).
Figure 4
HAADF–STEM images
of the MoO3/Ti3AlC2 catalyst.
HAADF–STEM images
of the MoO3/Ti3AlC2 catalyst.We then studied the local structure of the molybdenum
on each support
using Mo K-edge XANES and EXAFS spectroscopy. We also measured MoO3 nanoparticles (MoO3-NPs) and bulk α-MoO3 references for comparison. In the XANES spectra (Figure a), all catalysts
show the edge position at 20016.4 eV, characteristic of Mo6+ (1s → 5p, measured at the maximum of the second peak of the
first derivative, see Figure S7), and a
triple peak feature above the edge. The distinct pre-edge corresponds
to the quadrupole 1s–4d transition, indicating a distorted
octahedral environment.[51] The triple peak
feature above the edge in the XANES is slightly different for each
catalyst. The MoO3/Ti3AlC2 spectrum
is similar to that of bulk α-MoO3, whereas the features
of the MoO3/Al2O3 spectrum are dampened
similarly to that of MoO3-NPs. MoO3/TiO2 shows the largest discrepancy from the reference spectra,
with a more intense central peak compared to the first and third features.
These differences can be partially explained by differences in nanoparticle
size and shape, which affect the ratio of surface sites to bulk sites,
as well as by particle–support interactions.
Figure 5
(a) Mo K-edge XANES spectra
of the supported catalysts and reference
structures. (b) Summary of the LCF analysis of the supported catalysts
using reference spectra. The quality of the fit is indicated by the R-factor and reduced χ2 value.
(a) Mo K-edge XANES spectra
of the supported catalysts and reference
structures. (b) Summary of the LCF analysis of the supported catalysts
using reference spectra. The quality of the fit is indicated by the R-factor and reduced χ2 value.We used the MoO3 nanoparticles and the bulk α-MoO3 samples as references for LCF (Figure b) to get an indication of the relative amounts
of surface versus internal Mo sites in the studied catalysts. The
absolute numbers obtained from the LCF cannot be directly related
to the number of surface versus bulk sites, since (i) we only have
two reference samples and (ii) the NP reference consists of a combination
of surface and bulk atoms and the exact proportion of those is unknown.
For this study, we are interested in the trends observed when using
different supports; thus, we use the LCF analyses to infer the differences
in particle sizes between samples. Moreover, the XAS measures all
Mo atoms in the sample. This means that Mo atoms present in amorphous
compounds and/or present as single site species, which are not detected
with other techniques such as XRD and HAADF–STEM, are also
taken into account in this analysis. We cannot correct for these contributions
as we have no insights into the amount of Mo forming rods or other
species (amorphous and/or single site species). Figure b shows that the MoO3/Al2O3 catalyst can be fitted to a mixture of bulk α-MoO3 and MoO3-NPs, suggesting that the average nanoparticle
size in this catalyst is slightly larger than in the MoO3-NP reference. The contribution from bulk α-MoO3 increases in the MoO3/Ti3AlC2 catalyst,
due to the presence of large rod-shaped MoO3 particles
(as seen in STEM–HAADF). The shape of the XANES spectrum of
the MoO3/TiO2 catalyst is slightly different
to either reference spectra, resulting in a poorer fit (as indicated
by the relatively high R-factor and χ2 value).
This suggests that there is a contribution to the spectrum that is
not accounted for by the nanoparticle or bulk α-MoO3 data.[52] More details on the LCF results
are given in Figure S8 and Table S3.In the EXAFS spectra (Figure S9), we
observe in more detail the structural differences between MoO3 nanoparticles and bulk α-MoO3. In k-space, the oscillations of the MoO3-NP spectrum
are dampened compared to α-MoO3, especially at higher
wavenumbers, as expected. This results in an R-space
spectrum in which the amplitude of the second shell is suppressed.
The shape of the first shell in the MoO3-NP spectrum is
also affected, with just one main peak compared to the complex first
shell of α-MoO3. The EXAFS spectrum of MoO3/Al2O3 is very similar to the MoO3 nanoparticle reference. The spectrum of MoO3/Ti3AlC2 is more similar to the bulk α-MoO3 reference, indicating that MoO3 has bulk-like properties,
interacting only weakly with the support. The MoO3/TiO2 spectrum exhibits dampened oscillations compared to the other
spectra. This could result from destructive interference by an additional,
non-MoO3, contribution to the spectrum or a different coordination
geometry in this catalyst. From the EXAFS fitting (Figure S10), we can see that the supported catalysts can be
fitted in the same way as α-MoO3, using three doubly
degenerate O paths at three different distances from Mo (Tables S4–S6). This suggests that the
{MoO6} octahedra are distorted in the supported MoO3 catalysts.[53] The MoO3/TiO2 spectrum was fitted with an additional Ti path at
2.76 Å, giving rise to the destructive interference that dampens
the EXAFS oscillations and indicating that there is a close metal–support
interaction. More details on the EXAFS fitting are reported in the Supporting Information
Catalytic Tests
We then tested the catalysts in the
RWGS reaction. A total of 200 mg of catalyst was placed in a vertical
fixed bed reactor. As high H2:CO2 ratios improve
CO2 conversion,[54,55] we set the H2:CO2 ratio to 4:1. We ran temperature-screening tests
between 400–750 °C (100 mL·min–1 total flow) and long-term stability tests at 550 °C for 48
h (50 mL·min–1 total flow).Control experiments
showed that Ti3AlC2 alone is active only above
700 °C, converting between 10–18% of CO2 (Figure S11). A Mo2TiAlC2 MAX phase, which contains molybdenum in the layered MAX phase structure,[56] showed no activity within the entire temperature
range. This confirms that a metal or metal oxide available on the
surface as active sites are required to improve CO2 activation
in RWGS. The prereduction of a MoO3/Al2O3 catalyst at 750 °C did not improve CO2 conversion
and CO selectivity compared to the unreduced catalyst (Figure S12). Therefore, we focused on the catalytic
tests of the pristine catalysts after calcination, without prereduction.
This is an interesting advantage of our MAX phase-supported catalyst,
as avoiding the preactivation step results in significant process
savings in a real industrial application.The temperature-screening
tests show that the MoO3/Ti3AlC2 catalyst
is already active at 450 °C,
reaching 50% conversion at 750 °C (Figure S13). Despite the low surface area and large particle size
of this catalyst, its conversion is similar to MoO3/Al2O3 and MoO3/TiO2. All catalysts
were highly selective to CO above 550 °C. Since the three catalysts
show a similar conversion and selectivity, their CO production rate
values are also similar (Table S7). Due
to its low surface area, the Ti3AlC2-based catalyst
has fewer available active sites compared to the other catalysts,
as quantified by CO chemisorption (Table S8). Thus, we compared the catalyst in terms of their intrinsic activity,
using their TOF (Figure a). MoO3/Ti3AlC2 shows higher TOF
values from 450 °C onward, indicating that it is intrinsically
more active than MoO3/Al2O3 and MoO3/TiO2.
Figure 6
TOF values of the catalysts during (a) temperature-screening
tests
(reaction conditions: 200 mg catalyst, H2:CO2 ratio = 4:1, 100 mL·min–1 total flow, WHSV
= 30,000 mL·g–1·h–1)
and (b) stability tests (reaction conditions: 550 °C, 200 mg
catalyst, H2:CO2 ratio = 4:1, 50 mL·min–1 total flow, WHSV = 15,000 mL·g–1·h–1).
TOF values of the catalysts during (a) temperature-screening
tests
(reaction conditions: 200 mg catalyst, H2:CO2 ratio = 4:1, 100 mL·min–1 total flow, WHSV
= 30,000 mL·g–1·h–1)
and (b) stability tests (reaction conditions: 550 °C, 200 mg
catalyst, H2:CO2 ratio = 4:1, 50 mL·min–1 total flow, WHSV = 15,000 mL·g–1·h–1).We also studied the long-term stability of the catalysts at a WHSV
of 15,000 mL·g–1·h–1, which is a relatively high space velocity that would result in
a compact RWGS reactor, potentially reducing the capital costs of
a continuous CO2 conversion unit. In addition, the MoO3/Ti3AlC2 catalyst shows higher CO2 conversion with considerable CO selectivity at lower space
velocity (Figure S14). To be far from equilibrium
conditions and study the potential of the MAX phase catalyst in low-temperature
RWGS, we performed the stability tests at 550 °C. The MoO3/Ti3AlC2 catalyst is stable over time
and it converts 20% CO2 (Figure S15). MoO3/TiO2 and MoO3/Al2O3 catalysts give 20–25% and 30% CO2 conversion, respectively. The increase in conversion at the start
of the reaction might be related to the reduction of the MoO3 species upon exposure to the hydrogen-rich reaction mixture (4H2:1CO2). Under these conditions, MoO3/Ti3AlC2 showed a lower CO production rate
(0.01 mol CO produced·gcatalyst–1·min–1) than MoO3/TiO2 and MoO3/Al2O3 catalysts (0.02
mol CO produced·gcatalyst–1·min–1), see Table S9. When comparing
their intrinsic activity by means of TOF (Figure b), MoO3/Ti3AlC2 stands out as the most active catalyst. It converts 18 mol
CO2·site–1·min–1, while MoO3/Al2O3 and MoO3/TiO2 convert 10 and 7 mol CO2·site–1·min–1, respectively. Control
experiments showed that a bulk MoO3 sample is significantly
less active than MoO3/Ti3AlC2 (Figure S16). This indicates that the activity
of the Mo sites is enhanced in the MoO3/Ti3AlC2 catalyst due to metal–support interactions and/or
the exposure of a particular set of planes when MoO3 grows
as rods.[57,58]In the stability tests, CO selectivity
followed the order MoO3/TiO2 (70–100%)
> MoO3/Al2O3 (60–80%) >
MoO3/Ti3AlC2 (60–65%), indicating
the formation of side
products (Figure S15). Methane was not
detected. TGA analysis (Figure S17) of
the spent catalysts shows the absence of carbon deposits, indicating
the inhibition of coking reactions. We hypothesize that alcohols are
produced as side products, as previous work reported the formation
of alcohols from CO hydrogenation and CH4 oxidation reactions
when using MoO3-based catalysts under similar conditions.[59−62] In addition, the CO selectivity profiles oscillate with time (Figure S15). We hypothesize that this is due
to changes in the molybdenum oxidation state during reaction. Depending
on the balance of reduced/oxidized states, CO hydrogenation to alcohols
can also occur, thus decreasing CO selectivity. The decrease in CO
concentration in the reaction mixture might shift the equilibrium
toward CO2 consumption, giving higher CO2 conversion
with lower CO selectivity. To understand the working of the catalysts
better, we also characterized them after the reaction. The XRD patterns
of the spent catalysts show that the Ti3AlC2 MAX phase is stable under reaction conditions (Figure S1). As expected, the Al2O3 and
TiO2 supports were also stable (Figure S1).In the LCF analysis of the MoO3/Ti3AlC2 sample XANES spectrum (Figure ), the percentage of bulk α-MoO3 increases
after stability testing. The EXAFS spectrum of the spent sample is
also more similar to bulk α-MoO3 compared to the
fresh sample (Figure S9). This reflects
a change in the molybdenum oxide particle morphology that increases
the volume-to-surface ratio. HAADF–STEM images of the spent
catalyst confirm that the size and morphology of MoO3 particles
change during the reaction, from large rods to agglomerates (Figures S17 and S18). These agglomerates are
smaller than the rods, but their varied shape does not allow us to
calculate the particle size. The nanoparticle sizes on MoO3/TiO2 (average particle size: 0.51 nm, σ = 0.18
nm) and MoO3/Al2O3 (average particle
size: 0.70 nm, σ = 0.15 nm) catalysts do not significantly change
during the reaction compared to the fresh samples (Figure S19).The Mo 3d XPS spectra of the spent catalysts
show the reduction
of MoO3 species during the reaction (Figure ). Interestingly, MoO3/Ti3AlC2 shows MoO2 (Mo4+), Mo4O11 (Mo5+), and MoO3 (Mo6+) species on the surface, while the other two catalysts only
contain Mo4O11 and MoO3.[48,63] The percentage of reduced species is significantly higher on the
MoO3/Ti3AlC2 catalyst surface (Table ), indicating that
this catalyst is reduced more during the reaction. The higher activation
percentage observed with MoO3/Ti3AlC2 during the stability test (around 8%, Figure S15) can be related to its higher reduction degree under reaction
conditions. These results indicate that a more reduced MoO3 surface leads to the formation of more oxygen vacancies, which in
turn increases the RWGS activity.
Figure 7
Mo 3d XPS spectra of the catalysts after
the stability test at
550 °C.
Table 1
Atomic Percentage
of MoO2 (Mo4+), Mo4O11 (Mo5+), and MoO3 (Mo6+) Species
on the Spent Catalyst
Surface, based on Mo 3d XPS
catalyst
atomic percentage on the surface (%)
Mo6+
Mo5+
Mo4+
MoO3/Ti3AlC2 (spent)
24
41
35
MoO3/Al2O3 (spent)
50
50
0
MoO3/TiO2 (spent)
80
20
0
Mo 3d XPS spectra of the catalysts after
the stability test at
550 °C.Typically,
RWGS results in catalyst reduction, especially in hydrogen-rich
mixtures.[64] Hydrogen can remove active
oxygen sites from MoO3, creating water and leaving surface
oxygen vacancies. The CO2 can regenerate the oxygen vacancies
by dissociating on the surface to CO and O.[65] The ability of the catalyst to enhance this redox cycle determines
its activity. In this study, MoO3 nanoparticles in close
interaction with the support lead to poor redox properties, as seen
with the MoO3/TiO2 and MoO3/Al2O3 catalysts. The low surface area of the Ti3AlC2 MAX phase leads to large bulk-like MoO3 rods. Nevertheless, MoO3/Ti3AlC2 is the most intrinsically active catalyst in terms of TOF
(Figure ). We attribute
this to the electronically rich Ti3AlC2, which
transfers the charge to the active site. This charge transfer effect
enhances the redox properties of MoO3, facilitating the
formation of surface oxygen vacancies that participate in the reaction
(see Figure ).[66] In addition, electronically richer molybdenum
sites are ideal for CO2 activation, as the charge transfer
from Mo to CO2 antibonding orbitals can weaken the C–O
bond, facilitating its reduction to CO.[67]
Figure 8
Cartoon
showing the composition of the MoO3/Ti3AlC2 catalyst under reaction conditions and the proposed
RWGS reaction pathway.
Cartoon
showing the composition of the MoO3/Ti3AlC2 catalyst under reaction conditions and the proposed
RWGS reaction pathway.
Conclusions
In
this work, we show for the first time the potential of MAX phase-based
catalysts for application in CO2 conversion via the RWGS reaction. When supporting molybdenum oxide on the Ti3AlC2 MAX phase, the low surface area of the MAX
phase leads to the formation of large MoO3 rods with bulk-like
properties. Nevertheless, the presence of electronically rich Ti3AlC2 enhances the redox properties of MoO3 under RWGS conditions, resulting in a highly reduced surface that
contains a large amount of oxygen vacancies. The MoO3/TiO2 and MoO3/Al2O3 catalysts
contain small and highly dispersed MoO3 nanoparticles,
but their close contact with the support inhibits the formation of
oxygen vacancies during the reaction. As MoO3/Ti3AlC2 forms more oxygen vacancies under reaction, this
catalyst showed the highest intrinsic activity in terms of TOF during
the catalytic experiments. The electronically richer Mo sites when
supported on MAX phases are ideal activation sites for CO2via electron transfer to CO2 antibonding
orbitals. Such an interaction weakens the C–O bond and favors
its reduction to CO. All catalysts are selective to CO, inhibiting
the formation of undesired methane and coke. However, unidentified
side products, most likely alcohols, also form. This study, which
brings more insights into the workings of MAX phase catalysts on CO2 conversion reactions, shows the high potential of MAX phases
as catalyst supports.
Authors: Maria Ronda-Lloret; Vijaykumar S Marakatti; Willem G Sloof; Juan José Delgado; Antonio Sepúlveda-Escribano; Enrique V Ramos-Fernandez; Gadi Rothenberg; N Raveendran Shiju Journal: ChemSusChem Date: 2020-09-18 Impact factor: 8.928