| Literature DB >> 32863397 |
Thirupathi Dongala1,2, Naresh Kumar Katari2, Ashok Kumar Palakurthi1, Lakshmi Narasimha Rao Katakam3, Vishnu Murthy Marisetti4.
Abstract
A quality by design-based stability indicating HPLC method has been developed for hydroxychloroquine sulfate impurities. The optimized HPLC method can detect and quantify the hydroxychloroquine sulfate and related organic impurities in pharmaceutical solid oral dosage forms. Nowadays, for the quantification of impurities in drug products demands more comprehensive way of analytical method development. The quality by design approach allows the assessment of different analytical parameters and their effects with minimum number of experiments. A highly sensitive and stability indicating RP-HPLC method was developed and evaluated the risk assessment prior to method validation. The chromatographic separation was achieved with X-terra phenyl column (250 × 4.6 mm, 5 µm) using phosphate buffer (0.3 M and pH 2.5). The gradient method flow rate was 1.5 mL min-1 and UV detection was made at 220 nm. The calibration curve of hydroxychloroquine sulfate and related impurities were linear from LOQ to 150% and correlation coefficient was found more than 0.999. The precision and intermediate precision % RSD values were found less than 2.0. In all forced degradation conditions, the purity angle of HCQ was found less than purity threshold. The optimized method found to be specific, accurate, rugged, and robust for determination of hydroxychloroquine sulfate impurities in the solid oral dosage forms. Finally, the method was applied successfully in quality control lab for stability analysis. © Springer-Verlag GmbH Germany, part of Springer Nature 2020.Entities:
Keywords: Design of experiments; HPLC; Hydroxychloroquine sulfate; Quality by design; Validation
Year: 2020 PMID: 32863397 PMCID: PMC7445446 DOI: 10.1007/s10337-020-03945-5
Source DB: PubMed Journal: Chromatographia ISSN: 0009-5893 Impact factor: 2.044
Fig. 1Chemical strcutres and IUPAC names: a hydroxy chloroquine sulfate; b 4,7-dichloroquinoline; c desethyl hydroxy chloroquine; d hydroxychloroquine-O-acetate; e hydroxychloroquine-O-sulfate
Gradient program of optimized HPLC method
| Time (min) | Mobile phase-A (%) | Mobile phase-B (%) |
|---|---|---|
| 0 | 95 | 5 |
| 10 | 95 | 5 |
| 20 | 80 | 20 |
| 40 | 30 | 70 |
| 45 | 30 | 70 |
| 50 | 95 | 5 |
| 55 | 95 | 5 |
Fig. 2Possible degradation pathways of HCQ: a transesterification reaction of HCQ with ethyl acetate and formation of HCA; b esterification reaction of HCQ with sulfuric acid and formation of HCS; c typical Hofmann elimination reaction form hydroxychloroquine sulfate will give DHC; d oxidation reaction of HCQ with oxygen will give N-oxide impurity; e AEHP impurity reaction with 4-amino-pentanol will give EP impurity-E; f AEHP impurity reaction with N-(4-aminopentyl) ethylamine will give EP impurity-D; g AEHP impurity reaction with 2-methylpyrrolidone will give EP impurity-F
Optimization of chromatographic conditions during the method development for HCQ and related impurities
| Column name | Mobile phase | Elution mode, flow rate | Observation | Results |
|---|---|---|---|---|
| X-terra phenyl, 250 × 4.6 mm, 5 µm | 0.03 M phosphate Buffer 100% | Isocratic, 1.0 mL min−1 | Very late elution of DHC impurity more than 60 min | Rejected |
| X-terra phenyl, 250 × 4.6 mm, 5 µm | 0.03 M phosphate and acetonitrile in the ratio 80:20 & 60:40 v/v | Isocratic, 1.0 mL min−1 | Resolution between the impurities and main peak not adequate (DHC and HCQ merged) | Rejected |
| X-terra phenyl, 250 × 4.6 mm, 5 µm | 0.03 M phosphate (pH 2.5) and acetonitrile in the ratio 70:30 v/v | Isocratic, 1.5 mL min−1 | Resolution between the DHC and HCQ not adequate and response of the impurities decreased | Rejected |
| X-terra phenyl, 250 × 4.6 mm, 5 µm | mobile phase A is 0.03 M phosphate (pH 2.5); mobile phase B is 0.03 M phosphate (pH 2.5) and acetonitrile in the ratio 50:50 v/v | Gradient 1.5 mL min−1 | Resolution between the DHC and HCQ increased but 4,7-Dichloroquinoline impurity retention time increased due to slow gradient program | Rejected |
| X-terra phenyl, 250 × 4.6 mm, 5 µm | mobile phase A is 0.03 M phosphate (pH 2.5); mobile phase B is 0.03 M phosphate (pH 2.5) and acetonitrile in the ratio 30:70 v/v | Gradient 1.5 mL min−1 | Resolution between the DHC and HCQ increased, response of impurities peaks adequate and 4,7-Dichloroquinoline impurity retention time decreased | Approved |
Fig. 3Typical individual chromatograms of a DHC; b HCQ; c HCA; c HCS; d DCQ
Design of experiments and results (R1: Resolution between DHC and HCQ)
| Run | Std no | Factor 1 | Factor 2 | Factor 3 | Response: R1 |
|---|---|---|---|---|---|
| Flow rate (mL min−1) | Temp. (°C) | MP-B (ACN) (% v/v) | |||
| 2 | 3 | 1.3 | 20 | 770 | 1.81 |
| 1 | 5 | 1.3 | 20 | 770 | 1.81 |
| 9 | 6 | 1.3 | 30 | 630 | 1.92 |
| 3 | 7 | 1.3 | 20 | 770 | 1.82 |
| 7 | 11 | 1.3 | 30 | 630 | 1.91 |
| 8 | 15 | 1.3 | 30 | 630 | 1.92 |
| 15 | 8 | 1.5 | 25 | 700 | 1.98 |
| 14 | 12 | 1.5 | 25 | 700 | 1.96 |
| 13 | 14 | 1.5 | 25 | 700 | 1.97 |
| 11 | 1 | 1.7 | 30 | 770 | 1.81 |
| 4 | 2 | 1.7 | 20 | 630 | 1.88 |
| 6 | 4 | 1.7 | 20 | 630 | 1.86 |
| 12 | 9 | 1.7 | 30 | 770 | 1.78 |
| 10 | 10 | 1.7 | 30 | 770 | 1.81 |
| 5 | 13 | 1.7 | 20 | 630 | 1.89 |
System suitability parameters and the results of optimized HPLC method
| Parameters | DHC | HCQ | HCA | HCS | DCQ |
|---|---|---|---|---|---|
| USP tailing factor | 1.05 | 1.38 | 1.02 | 1.06 | 1.01 |
| USP plate count (N) | 64,602 | 45,020 | 57,897 | 95,624 | 376,856 |
| Resolution | – | 1.98 | 5.4 | 6.3 | 64.3 |
Fig. 4a Half-normal plots, b pareto charts, c 3-D response surface plots, d cube model graph depicting the impact of R1 factor (resolution between DHC and HCQ)
ANOVA results obtained for factorial model
| Source | Sum of squares | Mean square | ||||
|---|---|---|---|---|---|---|
| Model | 0.0264 | 2 | 0.0132 | 4.46 | 0.0356 | Significant |
| A-Flow rate | 0.0021 | 1 | 0.0021 | 0.7203 | 0.4127 | |
| C-ACN ratio | 0.0243 | 1 | 0.0243 | 8.20 | 0.0142 | |
| Residual | 0.0355 | 12 | 0.0030 | |||
| Lack of fit | 0.0341 | 2 | 0.0171 | 121.93 | < 0.0001 | Significant |
| Pure error | 0.0014 | 10 | 0.0001 | |||
| Cor total | 0.0620 | 14 |
Fig. 5Forced degradation chromatograms of acid sample stressed at 2 N HCl at 70 °C for about 21 h
Fig. 6Forced degradation chromatograms of thermal sample stressed at 7 days for 105 °C
Forced degradation conditions as per ICH and results
| Nature of stress | Condition | Total impurities | % Assay of stressed sample | Purity angle | Purity threshold | Purity flag |
|---|---|---|---|---|---|---|
| Unstressed | NA | 0.34 | 99.7 | 0.092 | 0.273 | No |
| Acid | 2 N HCl at 70 °C for about 21 h | 0.25 | 97.2 | 0.088 | 0.275 | No |
| Base | 2 N NaOH at 70 °C for about 30 min | 0.32 | 97.8 | 0.097 | 0.277 | No |
| Peroxide | 10% H2O2 at 70 °C for about 6 h | 11.41 | 88.3 | 0.122 | 0.327 | No |
| Photolytic | 200watt hour/m2 for UV light and 1.2 million lux hours for visible light | 0.33 | 99.8 | 0.086 | 0.276 | No |
| Thermal | 7 Days for 105 °C | 0.47 | 98.8 | 0.089 | 0.273 | No |
| Humidity | About 85% RH at 25 °C for 7 days | 0.36 | 101.5 | 0.086 | 0.274 | No |
Linearity and other validation parameters results obtained by the proposed HPLC with HCQ and related impurities
| Parameters | DHC | HCQ | HCA | HCS | DCQ |
|---|---|---|---|---|---|
| Retention time (Rt) | 9.701 | 11.644 | 16.200 | 19.629 | 36.527 |
| Relative retention time (RRt) | 0.888 | 1.00 | 1.239 | 1.319 | 2.306 |
| Relative response (RR) | 0.93 | 1.00 | 1.00 | 0.74 | 2.38 |
| Linearity | |||||
| Range (µg mL−1) | 0.201–6.034 | 0.200–6.004 | 0.500–6.004 | 0.300–5.999 | 0.302–6.032 |
| Slope | 26,427.93 | 29,236.95 | 27,598.21 | 21,329.40 | 69,212.61 |
| Intercept | − 139.06 | 528.45 | 164.11 | − 463.92 | 8672.17 |
| Correlation coefficient | 0.9999 | 0.9999 | 0.9999 | 0.9999 | 0.9999 |
| LOD (µgmL−1) | 0.067 | 0.066 | 0.166 | 0.101 | 0.101 |
| LOQ (µgmL−1) | 0.201 | 0.200 | 0.500 | 0.300 | 0.302 |
| Accuracy (% of recovery)(a) | |||||
| 50% Mean ± SD | 101.2 ± 2.35 | 101.22 ± 1.54 | 98.52 ± 0.98 | 97.25 ± 2.06 | 102.65 ± 1.61 |
| 100% Mean ± SD | 98.5 ± 1.89 | 101.25 ± 2.92 | 102.58 ± 2.55 | 102.58 ± 3.58 | 98.59 ± 2.28 |
| 150% Mean ± SD | 99.2 ± 3.6 | 98.25 ± 1.05 | 99.21 ± 1.81 | 98.25 ± 3.14 | 99.85 ± 0.68 |
| Precision (%RSD)(b) | |||||
| Repeatability | 0.62 | 0.26 | 0.89 | 0.43 | 0.91 |
| Intermediate precision | 1.25 | 0.68 | 1.05 | 1.47 | 1.68 |
(a)Average of three determinations of each concentration levels
(b)RSD of six determinations of each component
Fig. 7Typical chromatograms of spiked sample with impurities for precision
Fig. 8Linearity curves of HCQ and related impurities