| Literature DB >> 32732912 |
Callie W Babbitt1, Hema Madaka2, Shahana Althaf2, Barbara Kasulaitis3, Erinn G Ryen4.
Abstract
Consumer electronic products have a complex life cycle, characterized by environmental, social, and economic impacts and benefits associated with their manufacturing, use, and disposal at end-of-life. Accurately analysing these trade-offs and creating sustainable solutions requires data about the materials and components that make up these devices. Such information is rarely disclosed by manufacturers and only exists in the open literature in disparate case study format. This study presents a comprehensive database of bill of material (BOM) data describing the mass of major materials and components contained in 95 unique consumer electronic products. Data are generated by product disassembly and physical characterization and then validated against external benchmarks in the literature. The study also contributes a reproducible framework for organizing BOM data so that they can be expanded as new products enter the market. These data will benefit researchers studying all aspects of electronics and sustainability, including material scarcity, product design, environmental life cycle assessment, electronic waste policy, and environmental health and safety.Entities:
Year: 2020 PMID: 32732912 PMCID: PMC7393088 DOI: 10.1038/s41597-020-0573-9
Source DB: PubMed Journal: Sci Data ISSN: 2052-4463 Impact factor: 6.444
List of 25 product categories analyzed.
| Product category | Data points from lab (products disassembled) | Years covered by lab data | Data points from literature | Years covered by literature data |
|---|---|---|---|---|
| Basic mobile phone | 9 | 1998–2010 | 0 | — |
| Blu-ray player | 3 | 2006–2012 | 0 | — |
| CRT monitor | 0 | — | 6 | 1990* |
| CRT TV | 0 | — | 3 | 1987* |
| Desktop – integrated | 1 | 2011 | 0 | — |
| Desktop – traditional | 1 | 2009 | 9 | 1985–2010 |
| Digital camcorder | 1 | 1998 | 2 | Unknown |
| Digital camera | 8 | 2002–2010 | 2 | Unknown |
| Drones | 4 | 2013–2016 | 0 | — |
| DVD player | 3 | 2004–2005 | 4 | Unknown |
| E-reader | 2 | 2010–2014 | 2 | 2001–2010 |
| Fitness tracker | 6 | 2012–2014 | 0 | — |
| Gaming console | 3 | 2005–2006 | 3 | Unknown |
| Laptop | 16 | 1999–2011 | 0 | — |
| LCD monitor | 2 | 2006–2008 | 10 | 2009* |
| LCD TV | 1 | 2009 | 12 | 2002–2008 |
| LED TV | 1 | 2016 | 1 | 2011 |
| LED monitor | 2 | 2014–2016 | 0 | — |
| MP3 player | 5 | 2004–2010 | 1 | 2009 |
| Netbook | 3 | 1998–2008 | 1 | 2009 |
| Non-smart thermostat | 2 | 2011–2015 | 0 | — |
| Smart thermostat | 2 | 2011–2015 | 0 | — |
| Plasma TV | 0 | — | 8 | 2002* |
| Printer | 5 | 1999–2009 | 5 | 2001* |
| Smartphone | 12 | 2004–2015 | 0 | — |
| Tablet | 2 | 2011–2014 | 1 | 2009 |
| VCR | 1 | 1990 | 6 | 1986–2002 |
*Denotes products from published sources that have incomplete or uncertain information regarding production date. The year stated is the best approximation by those studies or by these authors based on model details or other specifications given.
Fig. 1Example of product disassembly for a tablet (Samsung Galaxy Tab 4 SM-T530, 2014), illustrating the disaggregation achieved via lab disassembly and physical identification and measurement of representative assemblies (underlined terms), components, and materials.
Assessment of literature BOM data sources.
| Reference | Traceability | Level of detail | Category consistency |
|---|---|---|---|
| AEHA reported in Oguchi | low | low | low |
| California Department of Toxic Substances control report[ | medium | medium | medium |
| Chancerel and Rotter[ | medium | medium | medium |
| Hikwama[ | high | high | high |
| Huisman[ | medium | medium | high |
| Huisman | medium | medium | high |
| JEITA reported in Oguchi | low | low | low |
| JOGMEC reported Oguchi | low | low | low |
| Kozak and Keoleian[ | high | high | high |
| Lee and Hsi[ | medium | medium | high |
| MoE reported in Oguchi | low | low | low |
| Oguchi | low | low | low |
| Peeters | low | low | medium |
| Socolof | medium | medium | high |
| Streicher Porte | medium | medium | medium |
| Stobbe[ | high | high | high |
| Teehan and Kandlikar[ | high | high | high |
| Tohoku Bureau of ETI via Oguchi | low | low | low |
| Townsend | low | low | medium |
Average bill of materials for consumer electronic products.
| Product category | Average bill of materials (mass percent) | Total product mass (grams) | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Aluminum | Copper | Steel | Plastic | Li-ion battery | PCB | Flat panel glass | CRT glass | Other glass | Other metals | Others | Average | Maximum | Minimum | |
| Basic mobile phone | 5.6 | 2.1 | 1.0 | 34.0 | 24.9 | 18.2 | 8.1 | — | — | 6.0 | 117 | 173 | 95 | |
| Blu-ray player | 0.2 | 3.5 | 59.8 | 17.5 | 17.6 | 0.4 | — | 1.0 | 3,150 | 4,460 | 983 | |||
| CRT monitor | 1.0 | 4.2 | 9.3 | 16.0 | 7.5 | 59.3 | — | 1.6 | 1.2 | 15,050 | 21,160 | 11,690 | ||
| CRT TV | 0.4 | 3.4 | 5.4 | 16.9 | 5.7 | 64.2 | — | 1.7 | 2.4 | 34,094 | 41,517 | 26,671 | ||
| DVD player | 1.1 | 4.1 | 48.6 | 33.2 | 12.8 | — | — | 0.2 | 3,692 | 5,161 | 2,338 | |||
| Traditional / integrated desktop | 8.7 | 3.9 | 52.2 | 20.9 | 9.9 | 1.0 | 1.2 | 0.9 | 1.2 | 8,795 | 12,320 | 2,971 | ||
| Digital camera / camcorder | 12.0 | 1.3 | 15.5 | 40.6 | 2.4 | 15.6 | 4.1 | 1.7 | — | 6.9 | 214 | 848 | 111 | |
| Drone | 0.8 | 2.8 | 12.0 | 57.8 | 7.0 | 17.0 | 1.0 | — | — | 1.7 | 886 | 1,858 | 81 | |
| E-reader | 6.1 | 0.4 | 4.6 | 32.1 | 20.7 | 12.1 | 16.2 | 5.3 | 2.2 | 0.3 | 323 | 515 | 222 | |
| Fitness tracker | 3.2 | 1.2 | 19.4 | 18.9 | 7.8 | 6.5 | 3.2 | — | — | 39.8 | 25 | 41 | 16 | |
| Gaming console | 9.1 | 2.2 | 31.3 | 34.5 | 0.10 | 16.6 | — | 0.04 | 6.2 | 2,719 | 4,228 | 1,178 | ||
| Laptop | 15.4 | 1.8 | 11.5 | 28.3 | 14 | 12.4 | 8.2 | — | 5.8 | 2.5 | 2,706 | 3,751 | 1,745 | |
| LCD monitor | 6.2 | 5.3 | 35.8 | 28.4 | 6.2 | 17.9 | — | — | 0.2 | 4,711 | 6,893 | 2,829 | ||
| LCD TV | 2.5 | 0.9 | 42.6 | 28.1 | 5.8 | 12.9 | — | 4.7 | 2.5 | 20,779 | 29,983 | 14,406 | ||
| LED monitor / LED TV | 13.6 | 0.02 | 27.9 | 39.8 | 4.1 | 14.2 | — | — | 0.3 | 5,167 | 9,277 | 3,042 | ||
| MP3 player | 25.5 | 0.7 | 13.8 | 15.4 | 11.6 | 14.4 | 7.7 | 9.4 | — | 1.5 | 93 | 128 | 52 | |
| Netbook | 10.0 | 1.4 | 5.5 | 29.1 | 17.5 | 16.1 | 11.3 | 2.2 | 4.3 | 2.7 | 1,087 | 1,322 | 896 | |
| Plasma TV | 11.1 | 0.5 | 32.5 | 29.8 | 5.9 | 11.7 | 1.5 | 1.9 | 5.2 | 43,479 | 65,358 | 35,616 | ||
| Printer | 0.2 | 0.6 | 30.0 | 60.8 | 3.1 | 0.1 | 3.8 | — | 1.4 | 6,138 | 8,329 | 1,801 | ||
| Smartphone | 9.9 | 1.2 | 6.3 | 23.7 | 22.6 | 14.0 | 6.7 | 8.7 | 2.5 | 4.1 | 135 | 180 | 91 | |
| Smart thermostat | 3.7 | 0.4 | 14.0 | 55.7 | 3.3 | 16.7 | 6.0 | — | — | 0.1 | 204 | 333 | 143 | |
| Tablet | 9.3 | 0.4 | 4.1 | 19.5 | 22.8 | 6.6 | 14.8 | 21.8 | — | 0.6 | 579 | 686 | 492 | |
| VCR | — | 1.5 | 64.6 | 18.6 | 15.3 | — | — | — | 3,861 | N/A | N/A | |||
Note:
Averages include disassembly-based lab data and high-quality literature data.
Cells left blank indicate that a material or component is not applicable to the product. For example, CRT glass is only found in CRT TVs and monitors and is not expected in other product categories.
Cells containing “—” indicate that a material was not directly detected or quantified, although it may be present in the product. For example, the total reported mass of a PCB (component) would likely include individual materials present in that component (aluminum, copper, gold) that are not detectable or separable by physical disassembly alone. Likewise, stated values for each individual material reflect only the mass of that material when it is separable, identifiable, and quantifiable by physical disassembly and not additional amounts of that material that may be contained in composite components (i.e., materials are not double counted).
Example of assembly-level BOM data for a tablet (Samsung Galaxy Tab 4 SM-T530, 2014), illustrating how data are presented in the “Disassembly Detail” workbook. Mass data are in grams.
| Material | Material and mass (g) breakdown by component: | Total material mass | ||||
|---|---|---|---|---|---|---|
| Casing | Display | Battery | Interior parts | Motherboard | ||
| Aluminum | ||||||
| Copper | 2.2 | 2.2 | ||||
| Steel | 20 | 0.3 | 6.1 | 26.4 | ||
| Plastic | 65 | 43.5 | 41.3 | 149.8 | ||
| Li-ion battery | 125 | 125 | ||||
| PCB | 7.3 | 2.4 | 26.2 | 35.9 | ||
| Flat panel glass | 60 | 60 | ||||
| CRT glass | ||||||
| Other glass | 90 | 90 | ||||
| Other metals | ||||||
| Others | 1 | 1.4 | 0.2 | 2.6 | ||
| Total component mass | 66 | 222.2 | 125.3 | 52.2 | 26.2 | 491.9 |
Example of product-level BOM data for the tablet category, illustrating how data are presented in the Product Bill of Materials workbook.
| Material categories | This study | Literature[ | Average mass % | ||||
|---|---|---|---|---|---|---|---|
| Samsung (2011) | Samsung (2014) | Apple iPad (2009) | |||||
| Mass (g) | Mass % | Mass (g) | Mass % | Mass (g) | Mass % | ||
| Aluminum | 45.0 | 8.0 | — | — | 137 | 20.0 | 9.3 |
| Copper | 3.9 | 0.7 | 2.2 | 0.45 | 1.1 | 0.16 | 0.4 |
| Steel | 28.1 | 5.0 | 26.4 | 5.4 | 12.5 | 1.8 | 4.1 |
| Plastic | 127 | 22.7 | 150 | 30.5 | 36.4 | 5.3 | 19.5 |
| Li-ion battery | 135 | 24.1 | 125 | 25.4 | 129 | 18.8 | 22.8 |
| PCB | 54.4 | 9.7 | 35.9 | 7.3 | 20.1 | 2.9 | 6.6 |
| Flat panel glass | 55.0 | 9.8 | 60.0 | 12.2 | 154 | 22.5 | 14.8 |
| CRT glass | |||||||
| Other glass | 110 | 19.6 | 90.0 | 18.3 | 188 | 27.4 | 21.8 |
| Other metals | — | — | — | — | — | — | — |
| Others | 1.5 | 0.27 | 2.6 | 0.53 | 7.5 | 1.1 | 0.6 |
| Total mass (g) | 560 | 492 | 686 | ||||
Cells left blank indicate that the specified material is not applicable to this product. Cells with “—” indicate that the specified material was not detected by physical separation of the product.
| Measurement(s) | consumer electronic product • bill of materials • material type |
| Technology Type(s) | Disassembly • weighing • characterization |
| Factor Type(s) | product category • product design |
| Sample Characteristic - Environment | manufactured product |