| Literature DB >> 32517173 |
Karol Federowicz1, Maria Kaszyńska1, Adam Zieliński1, Marcin Hoffmann2.
Abstract
Technological developments in construction have led to an increase in the use of 3D modelling using CAD environments. The popularity of this approach has increased in tandem with developments in industry branches which use 3D printers to print concrete based printing materials in construction, as these allow freedom in shaping the dimensions of supporting elements. One of the biggest challenges for researchers working on this highly innovative technology is that of cement material shrinkage. This article presents the findings of research on an original method of measuring deformations caused by shrinkage in 3D-printed concrete elements. It also discusses the results of tests on base mixes, as well as comparisons between the influence of internal and external curing methods on the development of deformations and their final outcomes. Furthermore, the article discusses differences between deformations formed after seven days of hardening without curing, with those which occur when two common, traditional concrete curing methods are used: foil insulation and shrinkage reducing admixtures. In addition, the article examines the effects of internal curing on the 1, 7, 14, 21 and 28 day mechanical properties of concrete, in accordance with EN 196-1 and EN 12390-2. Studies have shown that the optimal amount of shrinkage reducing admixtures is 4% (in relation to the mass of cement), resulting in a reduction in total shrinkage of 23%. The use of a shrinkage reducing admixture in 3D-printed concrete does not affect their strength after 28 days, but slows the strength development during the first 7 days.Entities:
Keywords: 3D Concrete Printing; additive manufacturing; curing conditions; digital construction; shrinkage
Year: 2020 PMID: 32517173 PMCID: PMC7321559 DOI: 10.3390/ma13112590
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Composition and notification of concrete mixes.
| Concrete | Cement 52,5R [kg/m3] | SCM [kg/m3] | Water [kg/m3] | SP [kg/m3] | SRA [kg/m3] | Aggregate [kg/m3] | |
|---|---|---|---|---|---|---|---|
| Fly Ash | Silica Fume | ||||||
| C580/SF83/FA166 | 580 | 166 | 83 | 200 | 18 | - | 1234 |
| C580/SF83/FA166/SRA2 | 580 | 166 | 83 | 189 | 18 | 11.6 | 1234 |
| C580/SF83/FA166/SRA4 | 580 | 166 | 83 | 177 | 18 | 23.2 | 1234 |
Figure 13D concrete printer: (a) work space; (b) extruder module.
Figure 2Specimen cross-sections: (a) diagram; (b) actual printed matter containing the reference point.
Figure 3The testing site: (a) diagram; (b) actual site.
Scheme 1C580/SF83/FA166 concrete shrinkage after: (a) 12 h; (b) 1 day; (c) 7 days; (d) 28 days.
Scheme 2C580/SF83/FA166 concrete (isolated in foil) shrinkage after: (a) 1 day; (b) 7 days.
Scheme 3C580/SF83/FA166/SRA2 concrete shrinkage after: (a) 1 day; (b) 7 days.
Scheme 4C580/SF83/FA166/SRA4 concrete shrinkage after: (a) 1 day; (b) 7 days.
Compressive strength.
| Mixes | Compressive Strength [MPa] | ||||
|---|---|---|---|---|---|
| 1 Day | 7 Days | 14 Days | 21 Days | 28 Days | |
| C580/SF83/FA166 | 35.14 | 71.81 | 79.47 | 81.36 | 84.61 |
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| C580/SF83/FA166/SRA2 | 27.70 | 68.02 | 77.29 | 84.06 | 88.23 |
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| C580/SF83/FA166/SRA4 | 23.59 | 59.64 | 72.60 | 79.06 | 84.90 |
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Flexural strength.
| Mixes | Flexural Strength [MPa] | ||||
|---|---|---|---|---|---|
| 1 Day | 7 Days | 14 Days | 21 Days | 28 Days | |
| C580/SF83/FA166 | 6.99 | 11.57 | 13.59 | 14.70 | 14.95 |
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| C580/SF83/FA166/SRA2 | 7.07 | 11.63 | 12.36 | 15.80 | 18.39 |
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| C580/SF83/FA166/SRA4 | 5.42 | 9.69 | 14.27 | 15.16 | 17.36 |
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Concrete shrinkage over time.
| Time [h] | Shrinkage Strain | |||||||
|---|---|---|---|---|---|---|---|---|
| C580/SF83/FA166 | C580/SF83/FA166 + FOIL | C580/SF83/FA166/SRA2 | C580/SF83/FA166/SRA4 | |||||
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| [%] | |
| 3 | −3443 | 66.5 | −347 | 33.6 | −3695 | 77.1 | −2444 | 61.5 |
| 6 | −4452 | 86.0 | −484 | 47.0 | −4437 | 92.5 | −3367 | 84.7 |
| 9 | −4798 | 92.7 | −599 | 58.0 | −4576 | 95.4 | −3693 | 92.9 |
| 12 | −4811 | 92.9 | −615 | 59.6 | −4586 | 95.7 | −3769 | 94.8 |
| 24 | −4850 | 93.7 | −612 | 59.3 | −4589 | 95.7 | −3784 | 95.2 |
| 7 days | −5178 | 100.0 | −1031 | 100.0 | −4795 | 100.0 | −3976 | 100.0 |
| 28 days | −5260 | 101.6 | - | - | - | - | - | - |
Scheme 5Relative increase in shrinkage for mix C580/SF83/FA166.
Scheme 6Average deformation over time: (a) 6 h; (b) 12 h.
Scheme 7Average deformation over time: (a) 24 h; (b) 7 days.