| Literature DB >> 32435633 |
Djalal Trache1, Ahmed Fouzi Tarchoun1, Mehdi Derradji1, Tuan Sherwyn Hamidon2, Nanang Masruchin3, Nicolas Brosse4, M Hazwan Hussin2.
Abstract
Over the past few years, nanocellulose (NC), cellulose in the form of nanostructures, has been proved to be one of the most prominent green materials of modern times. NC materials have gained growing interests owing to their attractive and excellent characteristics such as abundance, high aspect ratio, better mechanical properties, renewability, and biocompatibility. The abundant hydroxyl functional groups allow a wide range of functionalizations via chemical reactions, leading to developing various materials with tunable features. In this review, recent advances in the preparation, modification, and emerging application of nanocellulose, especially cellulose nanocrystals (CNCs), are described and discussed based on the analysis of the latest investigations (particularly for the reports of the past 3 years). We start with a concise background of cellulose, its structural organization as well as the nomenclature of cellulose nanomaterials for beginners in this field. Then, different experimental procedures for the production of nanocelluloses, their properties, and functionalization approaches were elaborated. Furthermore, a number of recent and emerging uses of nanocellulose in nanocomposites, Pickering emulsifiers, wood adhesives, wastewater treatment, as well as in new evolving biomedical applications are presented. Finally, the challenges and opportunities of NC-based emerging materials are discussed.Entities:
Keywords: application; cellulose nanocrystals; functionalization; nanocellulose; production
Year: 2020 PMID: 32435633 PMCID: PMC7218176 DOI: 10.3389/fchem.2020.00392
Source DB: PubMed Journal: Front Chem ISSN: 2296-2646 Impact factor: 5.221
Various sources for the production of cellulose fibers.
| Hardwood | Eucalyptus, Aspen, Balsa, Oak, Elm, Maple, Birch |
| Softwood | Pine, Juniper, Spruce, Hemlock, Yew, Larch, Cedar |
| Annual plants/Agricultural residues | Oil palm, Hemp, Jute, Agave, Sisal, triticale straw, soybean straw, Alfa, Kenaf, Coconut husk, Begasse, Corn leaf, Sunflower, Bamboo Canola, Wheat, Rice, pineapple leaf and coir, Peanut shells, Potato peel, Tomato peel, Garlic straw residues, Mulberry fiber, Mengkuang leaves |
| Animal | Tunicates, |
| Bacteria | |
| Algae |
Figure 1Cellulose contained in plants or trees has a hierarchical structure from the meter to the nanometer scale, as shown in (A). A schematic diagram of the reaction between cellulose and strong acid to obtain Nanocellulose is shown in (B). Bionanocellulose cultured from cellulose-synthesizing bacteria is shown in (C). Reprinted with permission from Miyashiro et al. (2020) as distributed by creative common license CC BY license, MDPI publisher.
The most employed and/or recently explored pre-treatment processes of lignocellulosic biomass, their advantages and shortcomings.
| Chemical | Diluted acid | - Low acid consumption. | - Corrosion of the equipment but low temperature is necessitated. | Agbor et al., |
| Concentrated acid | - Extensive hemicellulose degradation. | - Corrosion of the equipment, toxicity of the environment, requires high amount of acid, and energy consumption for acid recovery. | ||
| Organic acids | - Avoid equipment corrosion, low energy consumption for acid recovery. | - Less efficient for biomass with higher hemicellulose content. | ||
| Alkaline | - Disrupts the lignin structure. | - Long residence time. | ||
| Ionic liquids (ILs) | - Efficient lignin elimination. | - Commercial application requires more implementation to overcome the scaling challenges. | ||
| Deep eutectic solvents (DES) | - Easy to prepare, stable, cost-effective, and most of them are environmental-friendly. | - Its efficiency depends on the nature of biomass. | ||
| Oxidation | - Elimination of hemicellulose and lignin. | |||
| Organosolv | - Selective pretreatment methodology generating three separate fractions: dry lignin, relatively pure cellulose fraction, and an aqueous hemicellulose stream. | - Formation of inhibitor during lignin dissolution. | ||
| Physical | Mechanical splintered | - Increase the specific surface area and decrease the particle size, which improve the hydrolysis yield. | - Requires more energy for hardwood than agricultural residues. | Singh R. et al., |
| High-intensity ultrasonication | - Lignocellulosic biomass is commonly treated by ultrasound acoustic wave with the frequency range from 10 kHz to 20 MHz. | - Depends closely on the nature of biomass and experimental conditions. | ||
| Microwave radiation | - The process can be carried out at temperature of 50 to 210°C for 5–25 min. | |||
| - Higher microwave power with short pretreatment time and the low microwave power with long pretreatment time had almost same effect. | - Increase the degradation of cellulose. | |||
| Gamma radiation | - Gamma radiation, obtained fromradioisotopes (Cobalt-60 or Cesium-137) can easily penetrate the lignocellulosic structure. | - May cause the cellulose degradation. | ||
| Physicochemical | Wet oxidation | –The process requires treatment with water and air or oxygen at temperatures above 120°C under pressure up to 20 MPa for a period time 5–120 min. | - Costs may be high. | Singh R. et al., |
| Hydrothermolysis | - The process can be carried out at temperature of 140 to 220°C for 4–180 min. | - More energy demanding. | ||
| Steam explosion | - Biomass is treated with hot steam at 180–240°C under pressure (1–3.5 MPa) to improve the hemicellulose hydrolysis and the depolymerization of lignin, which are than enhanced with the second stage of depressurization. | - Incomplete disruption of lignin-carbohydrate matrix. | ||
| Supercritical fluid | - Moderate critical temperature of 31.1°C and pressure of 7.4 MPa, and high solid capacity. | - Less treatment efficiency. | ||
| Ammonia fiber explosion (AFEX) | - AFEX is a dry-to-dry process. No wash stream in the process, and no toxic chemicals are produced for downstream processes. | - Less effective for biomass containing high lignin content. | ||
| Ammonia recycle percolation (APR) | - In APR process, the aqueous ammonia (10–15 wt%) pass through biomass at elevated temperature (150–170°C). Lower temperature (80–150°C) was also reported. The residence time varies between 5 and 30 min. | |||
| - Recyclable. | - Less effective for softwoods. | |||
| Biological | Microbial | - Elimination of lignin and hemicellulose. | - Relatively time consuming processes. | Behera et al., |
| Fungal species | ||||
| Enzymatic | ||||
| Consolidated bioprocessing | ||||
| Combined | At least two of the above-mentioned pre-treatment processes | - Increase the efficiency of the elimination of lignin and hemicellulose at reasonable time. | - May enhance the operating cost. | Chen et al., |
Figure 2An example of the procedure used to prepare CNC form hardwood. Reprinted with permission from Lin K. H. et al. (2019) as distributed by creative common license CC BY license, MDPI publisher.
A selection of recent CNC production methods from the corresponding natural source.
| Filter paper and microcrystalline cellulose | Solution plasma-chemical processing as an oxidation–hydrolysis strategy | Surov et al., |
| Cotton linters | Single step ammonium persulfate-assisted swelling, followed by oxidation | Wang et al., |
| Cellulose fibers | Ball mill assisted fully recyclable solid acid hydrolysis | Song et al., |
| Broomcorn Stalks | Acid hydrolysis followed by sonication | Langari et al., |
| Eucalyptus hardwood | Irradiation oxidation and organosolv solubilization | Zhang and Liu, |
| Microcrystalline cellulose | Ultrasonic pretreatment in ionic liquid followed by acid hydrolysis | Pang et al., |
| Nata de coco | Ultrasonic irradiation coupled with microwave treatment | Wardhono et al., |
| Oil palm | Sono-assisted TEMPO oxidation | Rohaizu and Wanrosli, |
| Wood sawdust | Sono-chemical synthesis using acid hydrolysis | Shaheen and Emam, |
| Microcrystalline cellulose | Recyclable citric/hydrochloric acids | Yu et al., |
| Commercial microcrystalline cellulose | Facile and rapid one-step hydrolysis by H2SO4/HNO3 mixed acid | Cheng et al., |
| Blue agave leaves and bagasse fibers | Sonochemical acid hydrolysis enhanced with sonication | Robles et al., |
| Eucalyptus pulp | Periodate oxidation route followed by reductive treatment with NaBH4 | Errokh et al., |
| Cotton cellulose powder | High-pressure homogenization controlling a process temperature | Park et al., |
| Commercial microcrystalline cellulose | A two-step collaborative process combining solvothermal pretreatment and mechanical exfoliation | Gao et al., |
| Commercial microcrystalline cellulose | Ball milling with water followed by centrifugation | Kang et al., |
| Lignocellulosic biomass | Hydrolysis by Ni(II)-transition metal salt followed by washing with distilled water, centrifugation, sonication and dialysis | Yahya et al., |
Figure 3SEM micrographs of (a) the raw material (corn stalk) and (b) the extracted cellulose; (c,d) transmission electron microscopy (TEM) micrographs of the cellulose nanocrystals (CNCs). Reprinted from Huang et al. (2017) as distributed by creative common license CC BY license, MDPI publisher.
Figure 4Transmission electron microscopy (TEM) micrographs of CNC isolated from: filter paper enzyme-treated for (A) 0 h, (B) 2 h, and (C) 10 h and wood pulp enzyme-treated for (D) 0 h, (E) 2 h, and (F) 10 h. Reprinted from Beyene et al. (2018) as distributed by creative common license CC BY license, MDPI publisher.
Properties and characteristics of nanocellulose substrates reliant on the cellulosic source and defibrillation method.
| Corncob residue | CNC | H2SO4 hydrolysis | 5.5 ± 1.9, short rod-shaped | – | 55.9 | 313 | – | −33.8 ± 1.7 | Liu et al., |
| CNC | Formic acid hydrolysis | 6.5 ± 2.0, long rod-shaped | – | 63.8 | 360 | – | −14.3 ± 0.4 | ||
| CNF | TEMPO-mediated oxidation | 2.1 ± 1.1, twisted structure | – | 49.9 | 305 | – | −23.1 ± 2.3 | ||
| CNF | PFI refining | 43.1 ± 25.3, twisted | – | 52.1 | 336 | – | −40.3 ± 1.5 | ||
| Stalks of wheat straw ( | CNF | H2SO4 hydrolysis and ultrasound treatment | 10–40, a mesh-like multilayer structure | 11.45 | 72.5 | ca. 400 | 42.3 | – | Barbash et al., |
| Cornhusk | CNC | H2SO4 hydrolysis | 26.9 ± 3.35, short rod-shaped | – | 83.5 | 351 | – | −34.6 ± 2.3 | Yang et al., |
| CNF | TEMPO-mediated oxidation | 10.48 ± 1.83, slender interconnected webs | – | 72.3 | 279 | – | −69.4 ± 1.7 | ||
| CNF | High-intensity ultrasonication | 20.14 ± 4.32, slender interconnected webs | – | 53.4 | 348 | – | −24.3 ± 2.5 | ||
| Banana pseudostem | CNF | High-pressure homogenization | 30–50, entangled network of polydisperse bundles | – | 67.0 | 337 | – | – | Velásquez-Cock et al., |
| Cotton | CNC | H3PO4 hydrolysis | 31 ± 14, rod-like shape | – | 81.0 | 325 | – | – | Camarero Espinosa et al., |
| Ushar ( | CNC | H2SO4 hydrolysis | 14–24, needle shape | – | 70.0 | ca. 330 | – | – | Oun and Rhim, |
| CNF | TEMPO- oxidation | 10–20, web-like shape | – | 59.0 | 316 | – | – | ||
| Bacterial strain | BNC | Static culture for 96 h at 30 °C | 29.13 ± 6.53, denser network structure | 0.72 | 47.4 | 335 | 0.235 | −44.1 ± 0.9 | Gao et al., |
| BNC | Agitated culture: 300 rpm at 30 °C | 29.51 ± 8.03, loose and porous network | – | 22.1 | 310 | – | −46.5 ± 1.5 | ||
| Kenaf ( | CNC | H2SO4 hydrolysis and ultrasonic treatment | 10–28, morphology not defined | − | 80.0 | ca. 420 | 61.4 | − | Barbash and Yashchenko, |
TEMPO, 2,2,6,6-tetramethylpiperidine-1-oxyl.
Figure 5Schematic representation of the most commonly used surface modification routes of nanocellulose.
Previous studies on surface modification of nanocellulose substrates along with their salient features and applications.
| Eucalyptus dry lap wood pulp | CNC | H2SO4 hydrolysis | Transesterification with canola oil fatty acid methyl ester | Higher hydrophobicity and thermal stability | Hydrophobic coatings and reinforcing agents to hydrophobic polymer for nanocomposites | Wei et al., |
| Blue agave ( | CNF | High-pressure homogenization | Silanization with 3-aminopropyl triethoxysilane | Enhanced mechanical properties and hydrophobicity | Additive in poly(lactic acid) to form strengthened composites | Robles et al., |
| CNC | H2SO4 hydrolysis | Esterification with dodecanoyl chloride | ||||
| Softwood pulp | CNF | TEMPO-mediated oxidation | Grafting of cetyltrimethylammonium bromide surfactant | Increased hydrophobicity and thermal stability | Improve the redispersibility of TEMPO-oxidized CNFs in N, N-dimethylformamide | Qu et al., |
| Softwood sulphite fibers | CNF | Successive grinding | Sonication in the presence of lactic acid | Rapid water draining and enhanced mechanical properties | Performance-enhancement additive in traditional papermaking | Sethi et al., |
| Sugarcane bagasse | CNC | H2SO4 hydrolysis | Functionalization using adipic acid | Improved dispersion and thermodynamic wetting | Reinforcements for hydrophobic polymer matrices | Ferreira et al., |
| Bacterial strain | BNC | Static culture at 26°C for 168 h | Incorporation of polyvinyl alcohol and Ag nanoparticles | Outstanding antimicrobial and mechanical properties | Packaging films for the food industry | Wang et al., |
| Sea pineapple ( | CNF | TEMPO-mediated oxidation | Grafting of polyethylenimine | Well-developed pore structure with excellent adsorption ability | To develop circular routes in recovering metals and reuse them directly | Hong et al., |
| Aspen kraft pulp | CNC | H2SO4 hydrolysis | Oxidizing CNC by sodium periodate followed by covalent immobilization of black wattle tannin | Better regeneration and reusability with high metal adsorption capacity | Novel nanocomposite to eliminate contaminants from industrial effluents | Xu et al., |
Figure 6Scheme of fullerene C60 (A) and of the preparation and structure of nanocellulose/fullerene composites (B). Reprinted from Bacakova et al. (2020) as distributed by creative common license CC BY license, MDPI publisher.
The summarize of nanocellulose for wood adhesive applications reported in the literature.
| CNF | Up to 1.33 | Water based polyvinyl acetate latex-PVAc | Improved rheological behavior and bonding properties. | Richter et al., |
| Up to 10 | One-component polyurethane (1C-PUR) | |||
| CNC | Up to 2 | UF | The formaldehyde emission of the UF resin decreased at optimum condition by adding only 1 wt. % Sulfuric acid hydrolysis (CNC). | Zhang et al., |
| CNC | Up to 10 | Hydroxypropyl cellulose | The employment of CNC is very promising in consolidation of wood without negative effect on its properties even after aging. | Hamed and Hassan, |
| CNC | Up to 10 | cottonseed protein | The introduction of CNC improves strength by 16% with respect to pure protein. The hot water resistance of cottonseed protein is also enhanced. | Cheng et al., |
| CNC | Up to 5 | UF | The incorporation of CNC in UF increased the liquid suspension viscosity, and the specimens exhibited a higher mechanical performance. | de Almeida Mesquita et al., |
| CNC | Up to 3 | PVAc | Modified PVAc showed higher bond strength at dry and wet observation and at elevated temperature. | Kaboorani et al., |
| TEMPO-CNF | Up to 2 | UF | UF-adhesive bonds can be significantly toughened by only small portion addition of nanocellulose. | Veigel et al., |
| 1MFC | Up to 5 | UF at different F/U mol rations | The incorporation of MFC decreased the stress concentrations along the bond line, improved ductility of the adhesive. | Ayrilmis et al., |
| MFC | 0.5 to 5 | UF | The fracture observation showed that the failure occurred in the wood rather than in the adhesive indicated the strength of the bond line by addition of MFC. | Kwon et al., |
| MFC | Up to 5 | UF | The addition of MFC indicated lower thermal stability at different F/U mol ratio except the enhancement of thermal stability at low F/U mol ratio which is 0.9 (E0). | Nuryawan et al., |