| Literature DB >> 32420053 |
Ozan Ötes1, Cathrin Bernhardt2, Kevin Brandt2, Hendrik Flato1, Otmar Klingler1, Katharina Landrock2, Verena Lohr2, Ralf Stähler2, Florian Capito1.
Abstract
For the first time to our knowledge the implementation of a continuous protein A capture process for antibody applications (CoPACaPAnA) embedded in an end-to-end single-use 500 L GMP manufacturing downstream process of a multispecific monoclonal antibody (mAb) using a single-use SMB system was conducted. Throughout the last years, a change concerning the pipelines in pharmaceutical industry could be observed, moving to a more heterogeneous portfolio of antibodies, fusion proteins and nanobodies. Trying to adjust purification processes to these new modalities, a higher degree of flexibility and lower operational and capital expenditure is desired. The implementation of single-use equipment is a favored solution for increasing manufacturing agility and it has been demonstrated that continuous processing can be beneficial concerning processing cost and time. Reducing protein A resin resulted in 59% cost reduction for the protein A step, with additional cost reduction also for the intermediate and polishing step due to usage of disposable technology. The downstream process applied here consisted of three chromatography steps that were all conducted on a single-use SMB system, with the capture step being run in continuous mode while intermediate and polishing was conducted in batch mode. Further, two steps dedicated to virus inactivation/ removal and three filtration steps were performed, yielding around 100 g of drug substance going into clinical phase I testing. Therefore, in this study it has been demonstrated that employing a continuous capture within a GMP single-use downstream processing chain is feasible and worthy of consideration among the biotech industry for future application to modality-diverse pipelines.Entities:
Keywords: BioSMB; Downstream processing; GMP manufacturing; Multicolumn chromatography; Single-use
Year: 2020 PMID: 32420053 PMCID: PMC7218147 DOI: 10.1016/j.btre.2020.e00465
Source DB: PubMed Journal: Biotechnol Rep (Amst) ISSN: 2215-017X
List of systems used for purification steps.
| Purification step | System | Manufacturer |
|---|---|---|
| Continuous protein A chromatography | Cadence™ BioSMB 350 | Pall Medistad BV (Medemblik, The Netherlands) |
| Virus inactivation (VI) | Magnetic Mixer system | Pall Medistad BV (Medemblik, The Netherlands) |
| Depth filtration | Pilot Scale Holder for Pod configurations | Merck Millipore (Jaffrey, NH, USA) |
| Intermediate chromatography | Cadence™ BioSMB 350 | Pall Medistad BV (Medemblik, The Netherlands) |
| Polishing chromatography | Cadence™ BioSMB 350 | Pall Medistad BV (Medemblik, The Netherlands) |
| Virus filtration (NF) | Quattroflow™ 1200SU | QuattroFlow™ Fluid systems (Duisburg, Germany) |
| Ultra-/Diafiltration | Allegro™ SU TFF CS1000 | Pall Medistad BV (Medemblik, The Netherlands) |
Fig. 1Downstream process scheme.
Fig. 2Size exclusion chromatography results. Monomer content in percent is indicated by black symbols. The values are given in percent of drug substance specification, indicating that the target/ drug substance specification is reached at 100%.
Fig. 3mAb purity analyzed by non-reduced CE-SDS. Data is given as connected black symbols for the different purification steps. The values are given in percent of drug substance specification, indicating that the target/ drug substance specification is reached at 100%.
Fig. 4DNA content during the purification process. The remaining DNA concentration is given for the different unit operations. The values are given in percent of drug substance specification, indicating that the target/ drug substance specification is reached at 100%.
Fig. 5HCP levels displayed as HCP removal over the course of the downstream process. The values are given in percent of drug substance specification, indicating that the target/ drug substance specification is reached at 100% and final HCP levels for polishing chromatography and beyond are 12 fold lower than drug specification.
Fig. 6Distribution of process cost savings arising from the implementation of a single-use process combined with continuous protein A capture. It can be seen that buffer cost savings are 17.3%, while resin cost savings are around 59.5% and labor cost savings were found to be 4.0%. In total, these savings sum up to 80.8% total process cost reduction.