| Literature DB >> 32140579 |
John P Gorsuch1, Zachary Jones1.
Abstract
Antimicrobial effectiveness tests are common methods used to assess the risk of microbial contamination in pharmaceuticals and cosmetics. These assays may be inappropriate for endospore-based microbial products which often carry a similar - if not greater - risk of microbial contamination. In the present study, we compared the antimicrobial efficacy assessment provided by United States Pharmacopeia Chapter <51> Antimicrobial Effectiveness Testing with a modified test which utilized a customized bacterial challenge. The customized challenge inoculum comprised an assemblage of 12 bacterial strains (both pathogens and spoilage organisms) isolated from the product's end-use geography. Results suggest that some microbial inhibitor systems which pass industry standard antimicrobial effectiveness tests may fail when challenged with a customized bacterial assemblage. In order to provide the best possible assessment of microbial inhibitor systems for liquid Bacillus products, we suggest that new antimicrobial effectiveness tests be developed for this product class which include the addition of field-relevant contaminants in addition to the industry standard pathogen challenge.Entities:
Keywords: Antimicrobial effectiveness test; Bacillus; Bacterial contamination; Liquid microbial products; Microbiology
Year: 2020 PMID: 32140579 PMCID: PMC7044798 DOI: 10.1016/j.heliyon.2020.e03419
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Antimicrobial effectiveness tests used in the pharmaceutical and cosmetic industries. Each test has its own specific challenge assemblage, with significant overlap in pathogen species composition and serotype requirements (Siegert, 2012, European Pharmacopeia Chapter 5).
| Method and Industry of Use | Contaminant Challenge Composition | Initial Measurement | Initial Reduction Requirement | Challenge Frequency |
|---|---|---|---|---|
| USP Chapter 51 (Pharmaceuticals) | 7 days | 3-log reduction for bacteria, 2-log reduction for fungi | Single challenge | |
| EP Chapter 5.1.3 (Pharmaceuticals) | 6 h for bacteria, 24 h for fungi | 2-log reduction at 6 h for bacteria, 1-log reduction at 24 h for fungi | Single challenge | |
| ISO 11930 (Cosmetics) | 7–14 days (category A and B respectively) for bacteria, 7–14 days (category A and B products, respectively) for yeast and 28 days for fungi | ≥3-log reduction for bacteria, ≥ 1-log reduction for fungi | Single challenge | |
| SKT (Cosmetics) | 7 days | 3-4 log reduction (category A and B products respectively) for bacteria and a 2–3 log reduction (category A and B products respectively) for fungi | Weekly challenges for 7 weeks |
Results of 16s rRNA gene sequencing of bacterial isolates included in customized AET challenge assemblages. Organisms generally included in standard methods were detected as contaminants in the tested product samples, including P. aeruginosa and K. pneumoniae.
| Strain ID | Provisional Identification | 16s Sequence GenBank Accession Number | Country of Origin |
|---|---|---|---|
| VN1 | MN943272 | Vietnam | |
| VN2 | MN943273 | Vietnam | |
| VN3 | MN943274 | Vietnam | |
| VN4 | MN943275 | Vietnam | |
| VN5 | MN943277 | Vietnam | |
| VN6 | MN943279 | Vietnam | |
| CH1 | MN943280 | China | |
| CH2 | MN943281 | China | |
| CH3 | MN943282 | China | |
| CH4 | MN943284 | China |
Modifications to USP Chapter <51> AET used in customized challenge studies and the purpose of each modification.
| USP Chapter <51> Procedure | Customized AET Procedure | Modification Rationale | |
|---|---|---|---|
| Addition of challenge microorganisms | Five challenge organisms are added separately into five respective subsamples of the tested product. | All challenge bacteria are dosed together into the test product sample in a nominally equivalent (w/w) dosage. | Contamination in the field will likely involve an assemblage of contaminants (such as in soil) rather than a single species. |
| Sampling time points | Product is tested at 14 days and 28 days post-challenge. | Product is tested immediately upon challenge addition, and again after 2 days of incubation. | Rapid growth profile and plateau of customized challenge populations in |
| Plate counting medium | MacConkey's agar ( | MacConkey's agar (all challenge organisms) | All challenge organisms produce robust growth on MacConkey's agar. |
Figure 1A variety of bacteria were isolated from samples of contaminated product, and culturable microbial communities differed in species composition. Pictured are plates of MacConkey's agar from serial dilutions of two separate contaminated product samples from southern Vietnam showing qualitative differences in colony morphology among their dominant culturable species.
Evenness in the distribution of failing scores across AET methods. All failing scores for the product prototypes examined during the present study were produced by the customized AET method. This distribution of failing scores did not conform to a theoretical even distribution (Exact test for Goodness of Fit, p = 0.002, α = 0.01).
| Custom AET | Replicate 1 | Replicate 2 | Replicate 3 |
|---|---|---|---|
| Formula 1 | |||
| Formula 2 | PASS | PASS | PASS |
| Formula 3 | |||
| Formula 4 | |||
| Formula 5 | PASS | PASS | PASS |
| Formula 6 | PASS | PASS | PASS |
| Formula 1 | PASS | PASS | PASS |
| Formula 2 | PASS | PASS | PASS |
| Formula 3 | PASS | PASS | PASS |
| Formula 4 | PASS | PASS | PASS |
| Formula 5 | PASS | PASS | PASS |
| Formula 6 | PASS | PASS | PASS |
Figure 2Growth profile of contaminating microbes in a liquid microbial product consisting of a Bacillus endospore suspension. Populations of contaminating microbes increased by three log units within 2 days of challenge inoculation before decreasing to a plateau at 21 days and 28 days. Populations of Bacillus endospores remained constant and heat-stable throughout the growth study. Error bars represent one standard deviation above and below the data point (n = 3 replicates and n = 3 countable plates per replicate for each data point). Data comprising this figure are available in Supplementary Material – Figure 2.
Figure 3Results of a series of industry standard AET (USP 41 <51>) conducted by an independent testing laboratory. All product formulations passed the bacterial contaminant challenges for P. aeruginosa (PA), S. aureus (SA) and E. coli (EC) with a score of <1.0 × 103 CFU/mL (*) recorded at 14 days and 28 days. These passing scores are included in the survey of scores presented in Table 4. Data comprising this figure are available in Supplementary Material – Figure 3.
Figure 4Results of a series of customized AET. A proliferation of contaminating microbes was observed after 2 days in Formulas 1, 3 and 4 resulting in a failing score for those products. In Formulas 2, 5 and 6 contaminant concentration had dropped below the reading frame after 2 days, resulting in a value of <1.0 × 104 CFU/mL (*) and a passing score for those samples. These passing and failing scores are included in the survey of scores presented in Table 4. Data comprising this figure are available in Supplementary Material – Figure 4.
Figure 5Differences in contaminant species composition on countable plates at 0 h (a) and at 48 h (b) in a product preparation which failed the customized AET assay (pictured) but passed the industry standard test. Culturable contaminating microbes at 48 h were exclusively Pseudomonas aeruginosa (provisional identification rendered by 16s rRNA gene sequencing) whereas P. aeruginosa made up only a subset of the population at 0 h.