| Literature DB >> 32010679 |
Yiwen Xiao1,2, Zhibin Zhang1, Ya Wang2, Boliang Gao2, Jun Chang2, Du Zhu1,2.
Abstract
Succinic acid is an important chemical and raw material widely used in medicine, food, biodegradable materials, fine chemicals, and other industrial fields. However, traditional methods for purifying succinic acid from fermentation broth are costly, poorly efficient, and harmful to the environment. In this study, an efficient method for purifying succinic acid from the fermentation broth of Escherichia coli NZN111 was developed through crystallization and co-crystallization with urea. First, the filtrate was collected by filtering the fermentation broth, and pH was adjusted to 2.0 by supplementing sulfuric acid. Crystallization was carried out at 8°C for 4 h to obtain succinic acid crystals. The recovery rate and purity of succinic acid were 73.4% and over 99%, respectively. Then, urea was added to the remaining solution with a mass ratio of urea to residual succinic acid of 4:1 (m urea /m SA ). The second crystallization was carried out at pH 2 and 4°C for 12 h to obtain succinic acid-urea co-crystal. The recovery rate of succinic acid residue was 92.0%. The succinic acid-urea crystal was further mixed with phosphorous acid (4.2% of the mass of succinic acid co-crystal) and maintained at 195°C for 6 h to synthesize succinimide, and the yield was >80%. This novel and efficient purification process was characterized by the significantly reduced urea consumption, and high succinic acid recovery (totally 95%), and high succinimide synthesis yield (80%). Thus, this study potentially provided a novel and efficient strategy for the industrial production of succinic acid and succinimide.Entities:
Keywords: co-crystals; recovery; succinic acid; succinimide; urea
Year: 2020 PMID: 32010679 PMCID: PMC6974449 DOI: 10.3389/fbioe.2019.00471
Source DB: PubMed Journal: Front Bioeng Biotechnol ISSN: 2296-4185
Figure 1Schematic diagrams of two-stage crystallization combining direct succinimide synthesis for succinic acid recovery. (I) Direct crystallization and (II) co-crystallization of succinic acid with urea.
Figure 2Cooling crystallization of the simulated fermentation broth. (A) Yield of succinic acid during the crystallization, (B) the concentration of pyruvic acid, (C) the concentration of acetic acid.
Figure 3Effects of succinic acid (A), protein (B), and glucose concentration (C) on the cooling crystallization of the simulated fermentation broth.
Figure 4Effects of pH (A), temperature (B), and time (C) on the crystallization of succinic acid from fermentation broth.
Figure 5Influence of the mass ratio of urea to succinic acid (A), pH (B), time (C), and temperature (D) on co-crystallization process from fermentation broth after cooling crystallization.
Figure 6Effects of the mass ratio of succinic acid to urea (A), temperature (B), time (C), and phosphorous acid (D) on succinimide yield.
Figure 7Chromatographic comparisons of succinimide standards and succinimide synthesis from succinic acid-urea samples at 210 nm (A succinimide standard; B succinic acid-urea; C succinimide synthesis from succinic acid-urea; D recrystallization of succinimide synthesis from succinic acid-urea).
Summary of succinic acid purification.
| Sugaring-out extraction combining crystallization | Succinic acid | 98% | 73% | Synthetic fermentation broth | Coupling with upstream fermentation technology | t-Butanol recovering by vacuum distillation and high energy consumption | Sun et al., |
| Two-step membrane process | Succinic acid | 85–99.5% | 92% | Synthetic fermentation broth | – | – | Khunnonkwao et al., |
| Ionic liquid-based sugaring-out and salting-out extraction | Succinic acid | – | 75%; | Simulated fermentation broth; | A sound basis for developing green, cost-effective strategies | Expensive Ionic liquids | Sun et al., |
| Membrane separation and reactive extraction | Succinic acid | – | 90% | Broth | – | Not selective enough to separate succinic acid from other acids in the broth | Prochaska et al., |
| Pretreatment using nanofiltration Seeded batch cooling crystallization | Succinic acid | 99.35% | 93.47% | Fermentation broth | High purity and yield | Membrane pollution and high operation cost | Thuy et al., |
| Salting-out extraction, vacuum distillation, crystallization, and drying; | Succinic acid | 97%; | 65%; | Synthetic fermentation broth; | Low energy consumption and easy amplification | Low yield | Sun et al., |
| Bipolar membrane electrodialysis | Succinic acid | – | 90% | Synthetic broth | Suitable for continuous separation | High energy consumption, high membranes cost, and low succinate selectivity | Fu et al., |
| Extraction | Succinic acid | – | 78–85% | Fermentation broth | High output and low energy consumption | Requirement of broth pretreatment and expensive agents for reactive extraction | Kurzrock and Weuster-Botz, |
| Centrifugation, filtration, resin-based vacuum distillation-crystallization | Succinic acid | 99% | 89.5% | Actual fermentation broths | High recovery yield | High energy consumption | Lin et al., |
| One-step crystallization | Succinic acid | 90% | 70% | Fermentation broth | Simple process | Low succinic acid purity | Li et al., |
| Direct vacuum distillation-crystallization | Succinic acid | 97% | 75% | Fermentation broth Synthetic broth | Easy operation and absence of additional reagents | Low succinate yield and purity, requirement of other unit operations | Luque et al., |
| Traditional calcium precipitation coupled ion-exchange adsorption | Succinic acid | 92% | 52% | Fermentation broth | Easy scaling up and operation, low technical barriers, and low-priced precipitants | Water consumption, requirement of large quantities of precipitants, useless byproducts, and regeneration and cleaning of adsorbents | Li et al., |
| Direct crystallization, co-crystallization with urea, and succinimide synthesis | Succinic acid | 99.0% | 95% | Fermentation broth | High Recovery, Simple Process, and low Cost | – | This study |