| Literature DB >> 31572025 |
Aoife M Rodgers1, Ana Sara Cordeiro1, Ryan F Donnelly1.
Abstract
Despite vaccination representing one of the greatest advances of modern preventative medicine, there remain significant challenges in vaccine distribution, delivery and compliance. Dissolvable microarray patches or dissolving microneedles (DMN) have been proposed as an innovative vaccine delivery platform that could potentially revolutionize vaccine delivery and circumvent many of the challenges faced with current vaccine strategies. DMN, due to their ease of use, lack of elicitation of pain response, self-disabling nature and ease of transport and distribution, offer an attractive delivery option for vaccines. Additionally, as DMN inherently targets the uppermost skin layers, they facilitate improved vaccine efficacy, due to direct targeting of skin antigen-presenting cells. A plethora of publications have demonstrated the efficacy of DMN vaccination for a range of vaccines, with influenza receiving particular attention. However, before the viable adoption of DMN for vaccination purposes in a clinical setting, a number of fundamental questions must be addressed. Accordingly, this review begins by introducing some of the key barriers faced by current vaccination approaches and how DMN can overcome these challenges. We introduce some of the recent advances in the field of DMN technology, highlighting the potential impact DMN could have, particularly in countries of the developing world. We conclude by reflecting on some of the key questions that remain unanswered and which warrant further investigation before DMNs can be utilized in clinical settings.Entities:
Keywords: cold chain; dissolvable; hazardous sharps waste; microneedle patches; skin; vaccine
Year: 2019 PMID: 31572025 PMCID: PMC6756839 DOI: 10.2147/MDER.S198220
Source DB: PubMed Journal: Med Devices (Auckl) ISSN: 1179-1470
Figure 1(A) Scanning electron microscope images of DMN, 500 µm in height and with 300 µm width at base. (B) A DMN, prior to application to the skin. (C, D) Representative optical coherence tomography (OCT) images showing DMN insertion in skin (C) and DMN dissolution in skin at time 0, 15 mins and 60 mins (D). Reproduced from Rodgers AM, McCrudden MT, Vincente-Perez EM, et al. Design and characterisation of a dissolving microneedle patch for intradermal vaccination with heat-inactivated bacteria: a proof of concept study. Int J Pharm. 2018;549(1–2):87–95. Creative commons license and disclaimer available from: http://creativecommons.org/licenses/by/4.0/legalcode.10
Abbreviation: DMN, dissolving microneedles.
Figure 2A schematic representation of the skin structure illustrating the different routes of administration, namely intramuscular, subcutaneous and ID injections. DMN penetrate the skin’s stratum corneum barrier reaching the viable epidermis, whereas the hypodermic needle punctures the skin into the subcutaneous and muscle tissue. Reproduced from Leone M, Mönkäre J, Bouwstra JA, Kersten GF. Dissolving Microneedle Patches for Dermal Vaccination. Pharm Res. 2017;34(11):2223-2240. Creative commons license and disclaimer available from: http://creativecommons.org/licenses/by/4.0/legalcode.106
Abbreviations: DMN, dissolving microneedles; ID, intradermal.
Preclinical vaccine studies with DMN
| Vaccine | DMN characteristics | Animal model | Vaccination scheme | Main findings | Ref | ||
|---|---|---|---|---|---|---|---|
| Material(s) | Needles | Height (µm) | |||||
| Amyloid β peptide | Sodium hyaluronate | >200/cm2 | 300/800 | Mouse | Weekly (1st month), then biweekly for 12 weeks | Little improvement in cognitive behaviour and in Th2-dominant immune responses; induced anti-Aβ1–41 responses | |
| Enterovirus 71 (EV71) | Sodium hyaluronate | 225 | 550 | Mouse | Prime +2 boosts | DMN with 10-fold lower dose than IM induced comparable antibody and antibody-secreting cell levels and protection from lethal EV71 challenge | |
| Hepatitis B | Hydroxyethyl starch, chondroitin sulfate | 100 | 600 | Pig | Single-dose | Single-dose DMN immunization (adjuvanted with QS-21 in liposomes) induced antibody responses that were inferior to 2 doses of IM commercial vaccine; results were equivalent between 2 doses of adjuvanted DMN, IM prime + DMN boost and 2 doses of IM commercial vaccine | |
| HIV | Gantrez® AN-139, Polysorbate 80 | 361 | 600 | Mouse | Prime +3 boosts (via DMN, intranasal or intravaginal) | DMN prime with intranasal boosts led to IgG levels and lymphocyte proliferation equivalent to subcutaneous regimen; also induced high antigen-specific vaginal IgA levels | |
| Na-CMC, sucrose | 44 | 1500 | Mouse | Single dose | DMN preserved immunogenicity of antigen encoded in live recombinant human adenovirus vector; induced CD8+ T cell expansion and cytokine responses equivalent to conventional injection routes | ||
| Influenza | PVP | 100 | 600 | Mouse | Single dose | Immunization with DMN elicited strong humoral and cellular responses even at low antigen dose, granting protection against lethal challenge; results with DMN were similar to or even stronger than IM injection | |
| Na-CMC, trehalose | 29 | 1500 | Mouse | Prime + boost | Hemagglutination inhibition titres obtained with DMN were significantly higher than with IM immunization (after boosting); immunization with trivalent vaccine induced strain-specific antibody responses, comparable to IM | ||
| Influenza | Trehalose, PVA | 25/144 | 550/280 | Mouse | Single dose | DMN immunization enabled significant dose-sparing in comparison with IM injection; no significant differences in terms of hemagglutination inhibition except for a delay on its induction in the DMN group; antibody responses elicited by DMN were broadly neutralizing, including against heterosubtypic virus strains and non-stalk regions of hemagglutinin | |
| Hydroxyethyl starch, chondroitin sulfate | 9 | 430 | Mouse | Single dose (PR8 strain) | Vaccination with DMN induced higher neutralizing antibody responses and more efficient protection from challenge in comparison with SC injection, irrespective of the influenza strain used (PR8 or Vac-3); DMN immunization with the whole vaccine was better than with the split virion, particularly at low doses | ||
| Na-CMC, vaccine stabilizer (s), PVA, sucrose | 100 | 600 | Mouse | Single dose | Trivalent vaccine loaded in DMN and stored for over a year at 25°C induced equivalent or higher antibody levels than fresh liquid vaccine delivered ID; vaccine in DMN did not lose activity when stored at 60°C for 4 months, or when exposed to multiple freeze-thaw cycles or to electron beam radiation | ||
| Na-CMC, [arginine + heptagluconate] or sucrose, PVA | 100 | 650 | Mouse | Prime (inactivated virus) | DMN-boosted group showed higher antibody levels against both influenza strains tested in comparison with IM-boosted; DMN-boost allowed longer-lasting protection, stronger cellular response, higher lung virus inhibition and clearance and cross-protection against a different influenza strain, in comparison with IM-boost | ||
| PVA, sucrose | 100 | 700 | Mouse | Prime + boost | Co-administration of peptide-only nanoparticles in DMN patch and IM inactivated influenza virus led to improved immunogenicity, with more efficient lung virus clearance and enhanced cellular recall responses after lethal challenge, in comparison with IM-only immunization | ||
| PVA, CMC, sucrose | 100 | 700 | Mouse | Single dose | Focused on the effect of statin therapy in the immune response against an influenza vaccine in mice with different ages; antibody titres declined with age and more significantly in IM-immunized groups; statin therapy led to reduction in the immune response of IM-immunized mice, while DMN-immunized animals showed much higher total IgG and hemagglutination inhibition levels | ||
| Influenza | PVA, Sucrose, Trehalose, BSA | 100 | 700 | Mouse | Single dose | Focused on evaluating GM-CSF as an adjuvant for DMN influenza vaccines; showed inclusion in DMN does not alter GM-CSF biological activity and induces cross-reactive responses, not seen in IM or ID; this approach also showed increased long-term antibody responses | |
| Measles | Sucrose, threonine, CMC, PVA | 100 | 600 | Rhesus macaque | Single dose | DMN induced immune responses similar to SC injection, with all animals seroconverted and showing neutralizing antibody levels correlated to protection; no adverse reactions were observed in DMN group and the vaccine retained activity when stored at high temperature | |
| Trehalose, maltose, PVA, HPMC | 100 | 600 | Mouse | Prime +2 boosts | Whole-cell gonococci encapsulated in cross-linked albumin microparticles and delivered via DMN patch induced higher antibody levels than SC injection of a vaccine suspension; T cell proliferation similar in all groups and higher than negative controls | ||
| OVA (model antigen) | Chitosan, PVA, PVP | 81 | 600 | Rat | Single dose | Chitosan DMN acted as an implanted depot, releasing antigen for up to 28 days; DMN immunization with low antigen dose induced higher antibody levels than IM with high dose, with or without a chitosan solution, allowing 2.5-fold dose sparing | |
| Chitosan, sodium hyaluronate, PVA, PVP | 81 | 550 | Rat | Single dose | Aimed at emulating a prime and boost scheme by releasing OVA quickly from hyaluronate tips and then slowly from chitosan needle shafts, for up to 4 weeks; the combination of hyaluronate and chitosan showed higher antibody levels than chitosan-only DMN and SC injection of antigen with the polymers in solution; responses were also higher and longer-lasting than repeated or double-dose SC injection of OVA | ||
| CMC, sodium hyaluronate | 318 | 800 | Rat | Prime +2 boosts | DMN immunization led to higher antibody levels than SC injection at the same antigen dose, irrespective of the time of application (10 mins or 4 hrs) and of the polymer used in the fabrication of the patch (CMC or sodium hyaluronate) | ||
| Polyacrylic acid | 100 | 500 | Mouse | Prime + boost | Aimed at developing a lymph node-targeting vaccine, using amphiphilic antigen and CpG adjuvant administered via DMN; strategy led to higher lymph node accumulation, higher levels of CD4+ T cells and IgG in comparison with ID injection | ||
| Poliovirus | [Sucrose + threonine] or maltodextrin, gelatin | 100 | 600 | Rhesus macaque | Prime + boost | Trivalent vaccine in DMN elicited strong immune responses against IPV types 1 and 2, similar to IM injection; responses against IPV type 3 were lower than those obtained with IM injection | |
| Porcine circovirus type 2 | PVA, bPEI, PVP | 100 | 860 | Mouse | Prime + boost | Mice immunized with DMN showed much higher antibody titres than those receiving the vaccine via IM injection; in-situ formation of polyplex with DNA vaccine and bPEI within the needle shaft increased transfection efficiency and protected the vaccine from degradation | |
| Gantrez® S-97 | 361 | 500 | Mouse | Single dose | Better bacterial infection control after challenge was achieved with mice immunized with DMN loaded with heat-inactivated bacteria | ||
| Rabies | Sucrose, PVA | 100 | 650 | Dog | Prime + boost | First in-dogs clinical trial for veterinary applications; DMN vaccination elicited similar antibody levels to IM injection (boost required in both groups); no evidence for 10-fold dose sparing | |
| Chondroitin sulfate, trehalose | 196 | 570 | Mouse | Prime +2 boosts | DMN immunization significantly extended antigen retention time in vivo, inducing high and protecting specific antibody levels; animals receiving DMN vaccine were protected from lethal challenge; results were overall better than with IM administration | ||
| Tetanus | PVA, CMC, sucrose | 100 | 650 | Mouse | Single dose | Immunization of pregnant animals with DMN led to offspring with detectable antigen-specific antibody levels for up to 12 weeks of age, with complete protection against lethal challenge up to 6 weeks of age, in contrary to IM immunization | |
| Tuberculosis | Sodium hyaluronate | 54 | 200 | Mouse | Single dose | Developed DMN with a “cave” to accommodate powder vaccine and then covered with hyaluronate; DMN immunization completely avoided the local adverse reactions associated with ID injection and induced cytokine production and antibody levels to similar levels as ID injection | |
| Sodium hyaluronate | 64 | 500 | Mouse | Prime + boost | Antibody levels elicited by DMN were equivalent or higher than those obtained with IM injection, depending on the antigen dose; similar results observed for cellular responses, bacteriostatic ability and survival against challenge | ||
| Tetanus + Diphtheria, Malaria, Influenza | Sodium hyaluronate | >200/cm | 300/800 | Mouse, rat | Prime + variable number of boosts (antigen-specific) | Immunization with DMN induced effective immune responses, similar to conventional injection routes (IM, ID, SC); no mucosal responses induced; response was Th2-skewed for TT+DT but not for influenza | |
Abbreviations: IM, intramuscular; ID, intradermal; SC, subcutaneous; Na-CMC, sodium carboxymethyl cellulose; CMC, carboxymethyl cellulose; PVP, polyvinylpyrrolidone; PVA, polyvinyl alcohol; BSA, bovine serum albumin; HPMC, hydroxypropyl methylcellulose; bPEI, branched polyethylenimine; GM-CSF, granulocyte-macrophage colony-stimulating factor; IPV, inactivated poliovirus; TLR, Toll-like receptor; TT, tetanus toxoid; DT, diphtheria toxoid.
Figure 3Representative images of the DMN containing influenza vaccine employed during the Phase I trial. (A) Each DMN contained 100 microneedles, 650 µm in height, mounted on an adhesive backing and (B) the DMN was manually administered to the wrist, enabling self-administration by participants in the study. (C–D) Post insertion in the skin, the DMN dissolved thus delivering the influenza vaccine in the skin layers, represented here by a blue dye. (E) Some local reactions were evident in the skin post DMN insertion. (F) Local reactions associated with vaccination in the different groups are shown. Adapted from The Lancet, vol 190 (10095), Nadine G Rouphael, Michele Paine, Regina Mosley et al, The safety, immunogenicity, and acceptability of inactivated influenza vaccine delivered by microneedle patch (TIV-MNP 2015): a randomised, partly blinded, placebo-controlled, phase 1 trial, pages 649-658, Copyright (2017), with permission from Elsevier.18
Abbreviations: IIV, inactivated influenza vaccine; MNP, microneedle patch; HCW, health care worker; IM, intramuscular; DMN, dissolving microneedles.
Figure 4Representative images of DMN without dye (A) and with sulforhodamine B (B), observed using confocal microscopy. The theoretical DNA content per needle was calculated according to the volume of a conical shape, where R is the diameter and H is the height of the DMN (C). The DMN efficiently inserted in murine skin (D), as confirmed by histological analysis (E) (scale bar 100 µm). Bacterial counts in the lungs (F) and spleens (G) of immunized mice 4 weeks post challenge. Groups: Microneedle arrays without DNA (MNPWD), vector pVAX1 in saline as negative control, IMlow and IMhigh intramuscular injection groups given Ag85B DNA at a dose of 4.2 µg and 12.6 µg in 100-µL saline, MNPlow and MNP high given vaccine doses of 4.2 µg and 12.6 µg by administering one and DMN to each mouse. *p< 0.05, ***p< 0.001. Adapted from Vaccine, vol 36 (30), Qinying Yan, Zhigang Cheng, Houming Liu et al, Enhancement of Ag85B DNA vaccine immunogenicity against tuberculosis by dissolving microneedles in mice, pages 4471-4476, Copyright (2018), with permission from Elsevier.73
Abbreviation: DMN, dissolving microneedles.
Figure 5Schematic representation of the process of vaccine delivery using dissolving microneedle (DMN) arrays and summary of the main advantages and challenges associated with this potential vaccination strategy.