| Literature DB >> 31117301 |
Marta Grau-Vorster1,2, Luciano Rodríguez3, Anna Del Mazo-Barbara4, Clémentine Mirabel5, Margarita Blanco6, Margarita Codinach7, Susana G Gómez8, Sergi Querol9, Joan García-López10,11, Joaquim Vives12,13,14.
Abstract
BACKGROUND: The selection of assays suitable for testing the potency of clinical grade multipotent mesenchymal stromal cell (MSC)-based products and its interpretation is a challenge for both developers and regulators. Here, we present a bioprocess design for the production of Wharton's jelly (WJ)-derived MSCs and a validated immunopotency assay approved by the competent regulatory authority for batch release together with the study of failure modes in the bioprocess with potential impact on critical quality attributes (CQA) of the final product.Entities:
Keywords: cell culture; cellular therapy; good manufacturing practice; immunomodulation; multipotent mesenchymal stromal cell; proliferation assay; quality by design
Mesh:
Year: 2019 PMID: 31117301 PMCID: PMC6562958 DOI: 10.3390/cells8050484
Source DB: PubMed Journal: Cells ISSN: 2073-4409 Impact factor: 6.600
Acceptance criteria of starting material.
| Sample | Requirement | Informative |
|---|---|---|
|
| Negative for: HBsAb, HIV I/II, syphilis (TPPA), Chagas, HBcAb, HCV, anti-HTLV I/II, NAT (HCV-HIV, HBV), anti-Toxo IgM, anti-EBV VCA IgM, anti-CMV IgM | Anti-Toxo IgG, anti- EBV VCA IgG, anti-CMV IgG |
|
| HBsAb, HIV I/II, syphilis (TPPA), Chagas, HBcAb, HCV, anti-HTLV I/II, NAT (HCV-HIV, HBV) | N/A |
|
| ≥7 g, ≤ 80 h from birth | N/A |
NAT: Nucleic acids test; HIV: Human immunodeficiency virus; CMV: Cytomegalovirus; EBV: Epstein–Barr virus; HBV: Hepatitis B virus; HCV: Hepatitis C virus; TPPA: Treponema pallidum particle agglutination assay; Toxo IgM: Toxoplasma immunoglobulin M; HBcAb: Hepatitis B core antibody; HBsAb: Hepatitis B surface antibody; HTLV: human T-cell leukemia–lymphoma virus; VCA: Viral capsid antibody.
Release criteria for drug product.
| Critical Quality Attribute | Value |
|---|---|
|
| 1 × 107 ± 20% |
|
| ≥70% |
|
| CD45-/CD105+ ≥ 95% |
| CD31-/CD73+ ≥ 95% | |
|
| Sterile |
|
| Negative |
|
| ≤1EU/mL |
|
| Negative |
|
| Positive |
1 HLA-DR for informative purposes only.
Risk analysis.
| Critical Quality Attribute | Potential Failure Risk |
|---|---|
|
| Seeding density lower than the critical minimum |
| Cell viability lower than 70% | |
| Slow cell growth | |
| Cell loss along the manufacturing process | |
|
| Contamination of the culture |
| Endotoxins out of range | |
| Positive result for virus adventitious | |
|
| Phenotype markers out of range |
| Karyotype alteration | |
|
| Failure in the immunomodulation test |
Figure 1Schematic of bioprocess and established in-process controls (IPCs) for the follow up of the critical quality attributes for starting material and drug product. Although initial setup included an intermediate working cell bank, the competent regulatory authority allowed the possibility to expand drug product (DP) directly from the master cell bank (MCB). UC: Umbilical cord; WJ-MSC: Wharton jelly–mesenchymal stromal cells; IPC: In-process controls; Ph: Pharmacopea.
Figure 2Immunophenotypic analyses of eight batches of clinical-grade WJ-MSC. The resulting values were always higher than 95%, in accordance with the established product specifications: 99.9 ± 0.2% CD45−/CD105+(■), 99.8 ± 0.2% CD31−/CD73+(▲), 99.7 ± 0.3% CD90+ (▼), 99.1 ± 0.6% HLA-DR−(♦).
Critical quality attributes for each of the 8 batches of drug product.
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
|---|---|---|---|---|---|---|---|---|
|
| 2.5 | 2.4 | 2.3 | 2.3 | 2.5 | 2.4 | 2.5 | 2.8 |
|
| 18 | 6 | 24 | 14 | 16 | 20 | 39 | 41 |
|
| 97.3 | 94.4 | 95.9 | 98.2 | 97.1 | 97.1 | 97.1 | 97.6 |
|
| 99.9 | 99.6 | 100 | 99.6 | 99.9 | 99.9 | 99.9 | 100 |
|
| 99.9 | 99.5 | 99.8 | 99.6 | 99.8 | 99.9 | 99.9 | 99.9 |
|
| 99.8 | 99.1 | 99.9 | 99.7 | 99.9 | 99.7 | 99.8 | 99.7 |
|
| 99.4 | 98.3 | 99.2 | 97.9 | 99.4 | 99.3 | 99.6 | 99.5 |
|
| 46X, X | 46X, X | n.d. | 46X, Y | 46X, Y | 46X, Y | 46X, Y | 46X, Y |
|
| - | - | - | - | - | - | - | - |
|
| - | - | - | - | - | - | - | - |
|
| ≤1EU/mL | ≤1EU/mL | ≤1EU/mL | ≤1EU/mL | ≤1EU/mL | ≤1EU/mL | ≤1EU/mL | ≤1EU/mL |
|
| - | - | - | - | - | - | - | - |
|
| 87.5 | 89.6 | 83.3 | 83.2 | 61.9 | 97.3 | 84.2 | 100 |
n.d.: Not determined; -: Negative.
Figure 3Results from lymphocyte proliferation assays (potency) in eight batches of clinical-grade WJ-MSC. Bright field microscopy images revealed clumping of peripheral blood MNC after 5 days in the of presence of 25 ng/mL PMA and 0.5 µM ionomycin (A), as opposed to same cells in co-culture with WJ-MSCs showing a dramatic decrease in the presence of such cell clumps (B). Values (in %) of the inhibition of the proliferation of activated lymphocytes are shown in (C). Scale bars = 100 µm.
Figure 4Risk analysis. (A) A Pareto chart was generated and plotted according to the classification and the failure group. (B) Graphical representation of the impact of risks from each failure group on critical quality attributes. The graphical view of the risk analyses for each of the failure groups provided invaluable assistance to focus efforts in the mitigation of critical risks affecting the specifications of MSCs in the final product. This methodology permits to streamline the identification of the weakest points of the process that deserve the implementation of further in-process controls or to preserve existing ones. MCB: Master cell bank; WCB: Working cell bank; DP: Drug product; FP: Final product; RPN: Risk priority number.