| Literature DB >> 31001215 |
Mercedes López1,2, Tamara Calvo1, Miguel Prieto1,2, Rodolfo Múgica-Vidal3, Ignacio Muro-Fraguas3, Fernando Alba-Elías3, Avelino Alvarez-Ordóñez1,2.
Abstract
Non-thermal Atmospheric Plasma (NTAP) is a cutting-edge technology which has gained much attention during the last decade in the food-processing sector as a promising technology for food preservation and maintenance of food safety, with minimal impact on the quality attributes of foods, thanks to its effectiveness in microbial inactivation, including of pathogens, spoilage fungi and bacterial spores, simple design, ease of use, cost-effective operation, short treatment times, lack of toxic effects, and significant reduction of water consumption. This review article provides a general overview of the principles of operation and applications of NTAP in the agri-food sector. In particular, the numerous studies carried out in the last decade aimed at deciphering the influence of different environmental factors and processing parameters on the microbial inactivation attained are discussed. In addition, this review also considers some important studies aimed at elucidating the complex mechanism of microbial inactivation by NTAP. Finally, other potential applications of NTAP in the agri-food sector, apart from food decontamination, are briefly described, and some limitations for the immediate industrial implementation of NTAP are discussed (e.g., impact on the nutritional and sensory quality of treated foods; knowledge on the plasma components and reactive species responsible for the antimicrobial activity; possible toxicity of some of the chemical species generated; scale-up by designing fit-for-purpose equipment).Entities:
Keywords: food processing; food quality; food safety; microbial inactivation; plasma
Year: 2019 PMID: 31001215 PMCID: PMC6454144 DOI: 10.3389/fmicb.2019.00622
Source DB: PubMed Journal: Front Microbiol ISSN: 1664-302X Impact factor: 5.640
Summary of major research articles assessing the influence of processing parameters on the performance of non-thermal atmospheric plasma as a food decontamination technique.
| Marsili et al. ( | 23 kV; Pulse rate: 320 pps; N2, CO2, air (10 L/min); Up to 50 s; batch | 0.1% peptone solution | Air gas facilitated a greater inactivation after a 50 s treatment. | |
| Deng et al. ( | 16–25 kV; 1,000– 2,500 Hz; Air; Up to 30 s | Almonds | Effectiveness increased with the applied voltage and the frequency. Cells at log growth phase were more sensitive than those at stationary phase. | |
| Rowan et al. ( | 23.5 kV; Pulse rate: 124 pps; N2, O2, CO2, air (10 L/min); Up to 30 s; 4°C; batch | Distilled water | The order of effectiveness was: O2 >CO2; air >N2 | |
| Muranyi et al. ( | 170 W; Air (0–80% RH); 20°C; For up to 7 s | PET foils | For | |
| Miao and Jierong ( | 13.56 MHz; 20–120 W; O2 (20–100 cm3/min); Up to 120 s | Poly(vinyl chloride) (PVC) | The optimum conditions (highest efficiency) are 100 W and O2 60 cm3/min. | |
| Song et al. ( | 13.56 MHz; 75–150 W; Helium (10 L/min); Up to 120 s | Sliced cheese and ham | 3-strain cocktail of | Increased effectiveness at high input power. Higher D values were obtained in sliced ham. |
| Jung et al. ( | 13.56 MHz; 75 and 100 W; Helium and argon (6 L/min); Up to 120 s | Slide glass | Helium plasma was much less efficient than argon plasma; | |
| Leipold et al. ( | 10.4 kV; 21.7 kHz; 1.8 W-0.36 kW; Air; Up to 340 s | Knife | Increased effectiveness at high discharge power | |
| Ragni et al. ( | 12.7 kHz; 15 kV; Air (RH 35 and 65%); 25°C; Up to 90 min | Shell eggs | Increased effectiveness at high air moisture content; | |
| Yun et al. ( | 13.56 MHz; 75–150 W; Helium (4 L/min); Up to 120 s | Disposable plastic trays, aluminum foil, and paper cups | 3-strain cocktail of | Increased effectiveness at high input power. The lowest D values were obtained on disposable plastic trays. |
| Kim et al. ( | 13.56 MHz; 75–125 W; Helium (10 L/min) and He+O2 (10 sccm); Up to 90 s | Sliced bacon | Increased effectiveness at high input power and with the addition of oxygen to the working gas. | |
| Lee et al. ( | 2 kV; 50 kHz; He, N2 (7 L/min), He+O2, N2+O2 (0.07 L/min); Up to 2 min | Agar plates, slices of cooked chicken breast and ham | N2 was more effective than He. The addition of O2 to both gases improved their effectiveness, being N2 + O2 the most effective mixture. The highest and the lowest levels of inactivation were obtained on agar plates and sliced chicken breast, respectively. | |
| Alkawareek et al. ( | 6 kV; 20–40 kHz; 0.5% O2+ 99.5% helium (2 L/min); Up to 240 s | Agar plates | Increased effectiveness at high frequencies | |
| Fröhling et al. ( | 27.12 MHz; 10–40 W; Argon (20 L/min); Up to 4 min | Gelrite®-a polysaccharide | Increased effectiveness at high discharge power | |
| Niemira ( | 47 kHz; 549 W; Air and N2; Distance from the plasma jet: 2–6 cm; Up to 20 s | Almonds | Air was more effective | |
| Bermúdez-Aguirre et al. ( | 3.95–12.83 kV; 60 Hz; Argon (455.33 sccm); Up to 10 min | Lettuce, baby carrots, tomatoes | Effectiveness increased with voltage and decreased with increasing contamination level. Tomatoes, followed by lettuce, were easier to decontaminate than carrots. | |
| Han et al. ( | 56 and 70 kV; 50 Hz; Air, 90% N2 + 10% O2, 65% O2 + 30% CO2 + 5% N2; Direct and indirect exposure; Up to 120 s; batch | Phosphate Buffered Saline (PBS) | Greater reduction of viability using higher voltage and with working gas mixtures with higher oxygen content. | |
| Ziuzina et al. ( | 40 kV; Air; Direct and indirect exposure; Up to 300 s; batch | Maximum recovery diluent (MRD) or PBS | Direct exposure resulted to be more effective than indirect exposure, especially at lower plasma treatment times. | |
| Patil et al. ( | 50 Hz; 70 kV; Air (3–70% RH), 90% N2 + 10% O2, 65% O2 + 30% CO2 + 5% N2; 20°C; Direct and indirect exposure; Up to 120 s | Sterile polystyrene Petri dish containing | The gas mixture 65% O2 + 30% CO2 + 5% N2 was the most effective; Increased effectiveness at high air moisture content and after direct exposure to plasma | |
| Edelblute et al. ( | 24 kV; 500 Hz; Air (5, 10 L/min); Up to 3 min | Brain Heart Infusion (BHI) agar plates | Effectiveness decreased with the flow rate | |
| Takamatsu et al. ( | 16 kHz; 9 kV; 10 W; Ar, O2, N2, CO2, air (1 L/min); 20°C; Up to 120 s; batch | PBS | The greatest antimicrobial effect was obtained with N2 and CO2 | |
| Butscher et al. ( | 6–10 kV; 5–15 kHz; Argon; Up to 60 min | Wheat grains; Polypropylene granules | Higher efficiency by applying faster pulse frequency or higher pulse voltage. Less decontamination effect on wheat grains than on polypropylene | |
| Calvo et al. ( | 1 kHz; 1 W; O2, N2 (5–15 L/min); Up to 4 min | Polycarbonate membrane filters | A higher sensitivity to plasma was observed when the treatment was performed using air; increases in flow rate from 5 to 10 L/min caused an acceleration of bacterial inactivation when air was used; gas flow rate hardly affected NTAP efficiency when nitrogen was used. | |
| Cui et al. ( | 300–600 W; N2; Up to 3 min | Lettuce; Stainless steel coupons | Biofilms of | Significant lower inactivation was observed at 300 W; The combination of plasma and clove oil exhibited a remarkable synergistic effect |
| Cui et al. ( | 300–600 W; N2 (100 sccm); Up to 3 min | Eggshell | Significant lower inactivation was observed at 300 W; The combination of plasma and thyme oil exhibited a remarkable synergistic effect | |
| Gabriel et al. ( | 2.45 GHz; 450 and 650 W; Air (5 L/min); Up to 25 min; batch | Young coconut liquid endosperm | Multi-strain cocktails of | Significant lower inactivation was observed at 450W; |
| Lai et al. ( | 4 W; Air (2–7 m/s); 52–90% RH | Sterilized distilled water | The inactivation efficacy increased with flow rate and decreased with relative humidity. The inactivation efficacy at 90% R.H. dropped to 10% of the value measured at 55% R.H. | |
| Calvo et al. ( | 1 kHz; 1 W; O2, N2 (5–15 L/min); Up to 12 min | Polycarbonate membrane filters | Microbial inactivation was higher when air was used and with increasing flow rates |
Non-specified strain.
RH: relative humidity; pps: pulses per second; sccm: standard cubic centimeters per minute.
Summary of major research articles assessing the level of microbial inactivation achieved and the quality changes occurring in foods subjected to non-thermal atmospheric plasma treatments.
| Pork loin | He or mixtures He+O2; 10 slpm; 3 kV; 30 kHz; 3 mm distance | Loss of lightness. Significant reductions in sensory quality parameters (appearance, color, odor, acceptability). | Kim et al., | |
| Pork | Mixtures of N2 and O2; 15 kHz; 2 W | Minor changes in color and taste. No effects in texture. | Jayasena et al., | |
| Frozen and unfrozen pork | Air; 2.5 m/s; 20 kV; 58 kHz; 25 mm distance | Only significant impact on the sensory characteristics (color and appearance) of unfrozen pork | Choi et al., | |
| Beef | N2+O2; 15 kHz; 2 W | Minor changes in color and taste. No effects in texture. | Jayasena et al., | |
| Chicken meat and skin | He (5 L/min)+O2 (100 mL/min); 16 kV; 30 kHz; 1 cm distance | Not assessed | Noriega et al., | |
| Chicken breast and thigh | Air | Not assessed | Dirks et al., | |
| Beef jerky | Ar; 20,000 sccm; 200 W; 1 cm distance | No changes in texture and color | Kim et al., | |
| Air; 15 kHz | No significant changes in metmyoglobin content, shear force, and myofibrillar fragmentation index; changes in peroxides content and color parameters; negative effects on flavor, off-odor, and overall acceptability | Yong et al., | ||
| Cooked chicken breast | N2 (7 L/min)+O2 (0.07 L/min); 2 kV; 50 kHz; 4 cm distance | Not assessed | Lee et al., | |
| Cooked ham | N2 (7 L/min)+O2 (0.07 L/min); 2 kV; 50 kHz; 4 com distance | Not assessed | Lee et al., | |
| Ham | He; 13.56 MHz; 150 W; 0,6 mm distance | Not assessed | Song et al., | |
| Bacon | He (10 L/min)+O2 (10 sccm); 13,56 MHz; 125 W; 3 mm distance | No physical damage on surface tissues. Higher lightness. Lipid oxidation was not observed | Kim et al., | |
| Bresaola | Ar (70%) + O2 (30%); 27.8 kV; 15.5 W | Loss of redness, Induced lipid oxidation. | Rød et al., | |
| Cheese | He; 13.56 MHz; 150 W; 0,6 mm distance | Not assessed | Song et al., | |
| Air; 15 kHz; 250 W | Not assessed | Yong et al., | ||
| Cheddar cheese | Air; 15 kHz; 2 W | No changes in color and sensory appearance. Significant reductions in flavor and overall acceptance. Increased off-odor | Yong et al., | |
| Cooked egg white | N2 (7 L/min)+O2 (0.07 L/min); 2 kV; 50 kHz; 4 cm distance | Loss of lightness. No impact on sensory attributes (color, flavor, texture, taste, acceptability). | Lee et al., | |
| Cooked egg yolk | N2 (7 L/min)+O2 (0.07 L/min); 2 kV; 50 kHz; 4 cm distance | Loss of lightness. Significant reductions in flavor, taste and overall acceptability | Lee et al., | |
| Dried squid shreds | Air; 2 L/s; 20 kV; 58 kHz; 25 mm distance | No significant changes in color characteristics and volatile basic nitrogen content; moisture and thiobarbituric acid reactive substances levels were altered; no significant impact on sensory characteristics (color, flavor, taste, texture, acceptability, overall acceptance) | Choi et al., | |
| Blueberries | Air; 4 cfm; 47 KHz; 549 W; 7.5 cm distance | Total aerobic count ~0.8 log | Significant reductions in firmness and anthocyanins; surface color was significantly impacted | Lacombe et al., |
| Strawberries | Air; 70 kV; 50 Hz; 140–160 mm distance | Not assessed | Ziuzina et al., | |
| Pears | Air; 5 slm; 500 V | Changes in physiochemical properties were within an acceptable range | Wang et al., | |
| Apples | Ar (5 L/min)+O2 (0.1%); 10 kV; 8 W; 17 mm distance | Not assessed | Baier et al., | |
| Cherry tomatoes | Air; 70 kV; 50 Hz; 140–160 mm distance | Not assessed | Ziuzina et al., | |
| Tomato | Ar (5 L/min)+O2 (0.1%); 10 kV; 8 W; 17 mm distance | Not assessed | Baier et al., | |
| Corn salad | Ar (5 L/min)+O2 (0.1%); 10 kV; 8 W; 17 mm distance | No changes in color were observed | Baier et al., | |
| Cucumber | Air; 5 slm; 500 V | Changes in physiochemical properties were within an acceptable range | Wang et al., | |
| Ar (5 L/min)+O2 (0.1%); 10 kV; 8 W; 17 mm distance | Not assessed | Baier et al., | ||
| Carrots | Air; 5 slm; 500 V | Salmonella spp. ~1.0 log, in 0.5 s | Changes in physiochemical properties were within an acceptable range | Wang et al., |
| Air (20 L/min); 2.45 Ghz; 1.2 kW | Significant effects on color. No impact on elastic properties | Baier et al., | ||
| Lettuce | Air; 4.5 com distance | Not assessed | Jahid et al., | |
| Rapeseed seeds | Air (2 L/min); 20 kV; 58 kHz; 25 mm distance | Physicochemical (weight, length, moisture content) and sensory characteristics (appearance, color, flavor, taste, texture) were unaffected. | Puligundla et al., | |
| Orange juice | Air; 20 kV; 60 kHz; 1.14 W/cm2; batch | Almost no effect on vitamin C content, pH, turbidity or °Brix | Shi et al., | |
| Black peppercorns | Air (20 L/min) +Ar (14 L/min); 4 cm distance | Minimal changes in color | Sun et al., | |
| Almonds | Air; 30 kV; 2 kHz | Not assessed | Deng et al., | |
| Air; 47 kHz; 549 W; 6 cm distance | No gross changes in color, aroma and surface features | Niemira, | ||
| Wheat grains | Ar (28 L/min); 8 kV; 10 kHz | Functional wheat grain properties (falling number, gluten content) were not negatively affected. | Butscher et al., | |
slpm, standard liters per minute; sccm, standard cubic centimeters per minute; cfm, cubit feet meter.
Suggested information to be provided in research studies related to non-thermal atmospheric plasma.
| Process equipment | Type of equipment, type of discharge, and electrode configuration |
| Equipment model and vendor name | |
| Distance between the point of plasma generation and the sample | |
| Processing conditions | Type of gas |
| Gas flow rate and gas moisture content | |
| Energy supplied: voltage, power, and frequency | |
| Processing time | |
| Composition of the generated plasma | |
| Food or sample | Type of food or sample: detailed description |
| Water activity, pH and composition of the sample | |
| Time—temperature history | |
| Microbial factors | Genus, species, and strain(s) used |
| Initial microbial load | |
| Pre-history of the microbial inoculum | |
| Description of the procedure followed for preparing the inoculum and enumerating microorganisms |