Jan Ulrich Jansen1, Nina Lümkemann1, Inge Letz2, Regina Pfefferle1, Beatrice Sener3, Bogna Stawarczyk4. 1. Research Associate of Dental Material Unit, Department of Prosthetic Dentistry, Dental School, LMU Munich, Munich, Germany. 2. Dental Technician of Dental Material Unit, Department of Prosthetic Dentistry, Dental School, LMU Munich, Munich, Germany. 3. Medical Technologist Assistant, Clinic for Preventive Dentistry, Periodontics and Cardiology, University of Zurich, Zurich, Switzerland. 4. Scientific Head of Dental Material Unit, Department of Prosthetic Dentistry, Dental School, LMU Munich, Munich, Germany. Electronic address: Bogna.stawarczyk@med.uni-muenchen.de.
Abstract
STATEMENT OF PROBLEM: The lengthy sintering time of zirconia is costly and limits applications. The consequences of shortening the sintering time are mainly unknown. PURPOSE: The purpose of this in vitro study was to test and compare 2 high-speed sintering protocols and 1 conventional sintering protocol on the translucency, phase content, grain sizes, and flexural strength of 3 zirconia materials. MATERIAL AND METHODS: In total, 450 specimens of 3 zirconia materials-two were 3 mol% yttria-stabilized tetragonal zirconia polycrystals (3Y-TZPs), Ceramill ZI and Zolid (ZD), and a 4 mol% yttria-stabilized tetragonal zirconia polycrystal (4Y-TZP), Zolid HT+ (n=150)-and 5 thicknesses (1.0, 1.5, 2.0, 2.5, and 3.0 mm; n=30) were sintered according to 2 high-speed sintering protocols (final temperature 1570 °C and 1590 °C; n=10) and a reference sintering protocol (1450 °C; n=10). After measuring the monoclinic phase content with Raman spectrometry (n=3), the specimens were polished, and translucency was determined. The biaxial flexural strength of specimens with a thickness of 1.0 mm and 1.5 mm was tested (n=20). Statistical evaluation included 1-way ANOVA, the Kolmogorov-Smirnov, Kruskal-Wallis, Mann-Whitney-U, and Spearman-Rho tests and the Bonferroni correction (α=.0011). RESULTS: For ZI, the sintering protocols did not affect the translucency or biaxial flexural strength. ZD and HT+ showed significantly lower translucency for high-speed sintering protocols (P≤.001), but the biaxial flexural strength remained the same after the high-speed sintering protocol at 1590 °C. Grain sizes increased with increasing final sintering temperature for ZI and HT+, whereas translucency generally decreased with increasing material thickness. No monoclinic phase was detected in any group. CONCLUSIONS: The flexural strength was maintained with high-speed sintering but led to a decrease in translucency for ZD and HT+.
STATEMENT OF PROBLEM: The lengthy sintering time of zirconia is costly and limits applications. The consequences of shortening the sintering time are mainly unknown. PURPOSE: The purpose of this in vitro study was to test and compare 2 high-speed sintering protocols and 1 conventional sintering protocol on the translucency, phase content, grain sizes, and flexural strength of 3 zirconia materials. MATERIAL AND METHODS: In total, 450 specimens of 3 zirconia materials-two were 3 mol% yttria-stabilized tetragonal zirconia polycrystals (3Y-TZPs), Ceramill ZI and Zolid (ZD), and a 4 mol% yttria-stabilized tetragonal zirconia polycrystal (4Y-TZP), Zolid HT+ (n=150)-and 5 thicknesses (1.0, 1.5, 2.0, 2.5, and 3.0 mm; n=30) were sintered according to 2 high-speed sintering protocols (final temperature 1570 °C and 1590 °C; n=10) and a reference sintering protocol (1450 °C; n=10). After measuring the monoclinic phase content with Raman spectrometry (n=3), the specimens were polished, and translucency was determined. The biaxial flexural strength of specimens with a thickness of 1.0 mm and 1.5 mm was tested (n=20). Statistical evaluation included 1-way ANOVA, the Kolmogorov-Smirnov, Kruskal-Wallis, Mann-Whitney-U, and Spearman-Rho tests and the Bonferroni correction (α=.0011). RESULTS: For ZI, the sintering protocols did not affect the translucency or biaxial flexural strength. ZD and HT+ showed significantly lower translucency for high-speed sintering protocols (P≤.001), but the biaxial flexural strength remained the same after the high-speed sintering protocol at 1590 °C. Grain sizes increased with increasing final sintering temperature for ZI and HT+, whereas translucency generally decreased with increasing material thickness. No monoclinic phase was detected in any group. CONCLUSIONS: The flexural strength was maintained with high-speed sintering but led to a decrease in translucency for ZD and HT+.