Wenyang Xu1, Xiaoju Wang1, Niklas Sandler2, Stefan Willför1, Chunlin Xu1,3. 1. Johan Gadolin Process Chemistry Centre, c/o Laboratory of Wood and Paper Chemistry, Åbo Akademi University, Turku FI-20500, Finland. 2. Laboratory of Pharmaceutical Sciences, Åbo Akademi University, Turku FI-20500, Finland. 3. Kemira Oyj, Espoo FI-02270, Finland.
Abstract
Wood-derived biopolymers have attracted great attention over the past few decades due to their abundant and versatile properties. The well-separated three main components, i.e., cellulose, hemicelluloses, and lignin, are considered significant candidates for replacing and improving on oil-based chemicals and materials. The production of nanocellulose from wood pulp opens an opportunity for novel material development and applications in nanotechnology. Currently, increased research efforts are focused on developing 3D printing techniques for wood-derived biopolymers for use in emerging application areas, including as biomaterials for various biomedical applications and as novel composite materials for electronics and energy devices. This Review highlights recent work on emerging applications of wood-derived biopolymers and their advanced composites with a specific focus on customized pharmaceutical products and advanced functional biomedical devices prepared via three-dimensional printing. Specifically, various biofabrication strategies in which woody biopolymers are used to fabricate customized drug delivery devices, cartilage implants, tissue engineering scaffolds and items for other biomedical applications are discussed.
Wood-derived biopolymers have attracted great attention over the past few decades due to their abundant and versatile properties. The well-separated three main components, i.e., cellulose, hemicelluloses, and lignin, are considered significant candidates for replacing and improving on oil-based chemicals and materials. The production of nanocellulose from wood pulp opens an opportunity for novel material development and applications in nanotechnology. Currently, increased research efforts are focused on developing 3D printing techniques for wood-derived biopolymers for use in emerging application areas, including as biomaterials for various biomedical applications and as novel composite materials for electronics and energy devices. This Review highlights recent work on emerging applications of wood-derived biopolymers and their advanced composites with a specific focus on customized pharmaceutical products and advanced functional biomedical devices prepared via three-dimensional printing. Specifically, various biofabrication strategies in which woodybiopolymers are used to fabricate customized drug delivery devices, cartilage implants, tissue engineering scaffolds and items for other biomedical applications are discussed.
The
scarcity of oil resources and the resulting gradual shortage
of oil-based materials encourage society to strive for more environmental
sustainability. Renewable materials are “green” alternatives
that minimize waste generation.[1] Trees
provide us with a vast volume of sustainable and renewable materials.
Wood from trees has long been used in daily life in various forms,
including in construction, furniture, paper, food additives, and medical
supplies.[2] More recently, novel and creative
ways of utilizing wood-derived lignocellulosic materials have increasingly
contributed to sustainable development in biotechnology, bioengineering,
and the bioeconomy.[3−5]Wood naturally has a hierarchical structure
composed of three major
components: cellulose, lignin, and hemicelluloses.[6] Recently, many green and sustainable fractionation technologies
have been developed in the context of biorefineries to make these
biopolymers industrially available in large quantities as well as
in high purities.[7] First, cellulose is
the most abundant natural polymer on earth and, at the macro- or microscale,
is composed of chains of glucoses compacted together as fibrils and
microfibrils oriented with specific angles, forming both crystalline
and amorphous regions. Both cellulose nanofibrils (CNFs) and cellulose
nanocrystals (CNCs)[8] have been widely exploited
as a new generation of nanomaterials in various disciplines, mainly
but not exclusively limited to biomaterials in hydrogel form and nanofillers
in advanced composite materials. Lignin, with its cross-linked and
complex phenolic structure, is the second most abundant component
after to cellulose.[9,10] Lignin has mainly been treated
as a waste stream for energy production. Currently, due to improved
understanding of the aromatic structure of lignin at the molecular
level, a large library of modifications and uses of lignin has been
developed.[11,12] For example, lignin has shown
great potential as a sustainable platform for the production of biobased
aromatic chemicals, to prepare environmentally friendly as well as
low cost lignin-reinforced polymer composites for various engineering
applications.[10] Hemicelluloses, known as
xylans in hardwoods and glucomannans in softwoods, are the second
most abundant polysaccharides in plant cell walls and form a complex
bonding network by linking cellulose fibers into microfibrils and
cross-linking with lignin to provide the plant with structural strength.
During the past decade, some biorefinery approaches, e.g., pressurized
hot water extraction, have made it possible to fractionate hemicelluloses
from wood in economic and eco-friendly processes. Hemicelluloses have
been increasingly investigated from various perspectives as feedstocks
for bioethanol, biopolymers, emulsion stabilizers, and possible health
applications.[13−15] There are several excellent reviews[3,4,13,16−19] discussing the fundamental properties of the three components in
wood, including their chemistry, structures, and potential applications.3D printing is a popular type of additive manufacturing (AM) that
provides the ability to rapidly prototype a wide range of object geometries.[20−23] AM is a family of technologies that includes extrusion, direct energy
deposition, ink solidification, and photopolymerization. Various types
of materials, including powders, epoxy resins, thermal plastics, and
certain gel-like biomaterials, can be rapidly prototyped using computer-aided
design (CAD).[24] Owning to the biodegradability,
biocompatibility, and noncytotoxicity of wood-derived biopolymers,
increasing interest has been shown in using 3D printing techniques
to apply them as biomaterials for versatile biomedical applications,
such as customized and controlled drug delivery and tissue engineering.[25]The intention of the current review is
to explore the applications
of using wood-derived biopolymers in 3D printing techniques. It begins
with a brief introduction to the fundamentals of 3D printing systems,
which is essential for the following discussion on the required properties
of woodybiopolymers used as feedstock materials, either in the form
of filaments or hydrogels, for various 3D printing techniques. In
the core portion of the Review, the utilization–properties–application
relationships of wood-derived biopolymers as feedstock materials in
3D printing will be further discussed with respect to the substreams
of cellulose, hemicellulose, or lignin. With a narrow focus on biomedical
applications, we aim to summarize the current state-of-the-art approaches
utilizing wood-derived biopolymers in fabricating personalized pharmaceutical
products or functional medical devices via 3D printing techniques.
This Review will increase the interest of researchers globally in
the AM of woodybiopolymers and the development of new ideas in this
recently emerging field.
3D printing technique overview
Currently,
3D printing techniques are classified into extrusion,
direct energy deposition, powder bed fusion, binder jetting, vat photopolymerization,
and sheet lamination.[24] During the process
of bioprinting, the 3D printing technique that has emerged in the
tissue engineering field, complex tissues are incorporated with living
cells.[20,26−29] The properties of the abundant
and widely applicable wood-derived biopolymers, including their high
thermal degradation stability, intrinsic gelation, and easy chemical
modification, make them suitable as the feedstock materials for 3D
printing techniques in the form of solid powders, synthetic photocurable
resins, solid filaments, nanomaterial hydrogels, etc. In this section,
only techniques currently suitable for wood-derived biopolymers are
described.
The 3DP printing technique, which is based on powder binding, is
one type of AM, as shown in Figure a.[30,31] Initially, the powder is bound
with inorganic or organic binders by inkjet printing to build up individual
layers. Subsequently, the powder reservoir is lifted, and the printing
platform is lowered one layer before deposition of the next layer.
A roller spreads the powder while removing excess powder into an overflow
box. More binder is applied to build up the new layer. The above-mentioned
steps are repeated to manufacture the 3D object as designed.
Figure 1
Schematic demonstration
of various 3D printing techniques: (a)
3DP, (b) SLA, (c) DIW, (d) FDM, and (e) inkjet printing.
Schematic demonstration
of various 3D printing techniques: (a)
3DP, (b) SLA, (c) DIW, (d) FDM, and (e) inkjet printing.
Liquid Resin-Driven Technique: Stereolithography
Stereolithography,
abbreviated as SLA, was the first 3D printing technique when it was
developed in 1984 by Charles (Chuck) Hull et al.[32] SLA is a laser-assisted printing technique, as shown in Figure b. It uses light
to selectively cure and solidify the liquid ink in a layer-by-layer
process with an ultraviolet (UV) light projector. The surface of the
UV-curable monomer bath is scanned into patterns by UV light representing
the slice cross-section and undergoes photoinduced polymerization.
The cured layer is formed within 2D cross sections, while the uncured
monomer remains in the bath. Thus, the printer only needs to move
in the vertical direction.
Hydrogel Extrusion: Direct Ink Writing
Direct ink writing
(DIW) is also called robocasting. Hydrogels and slurries are used
as inks for the DIW system, as shown in Figure c.[33,34] This additive manufacturing
technique requires feed inks with an adequate rheological modulus
and shear-thinning properties. Most of the time, the hydrogel is stored
in a syringe-like reservoir connected to a dispensing nozzle on the
printer head. The displacement of the syringe piston and the flow
of ink through the nozzle result in stress inside the nozzle on the
printer head, causing the viscosity of the hydrogel to decrease and
the ink to start to flow. As the hydrogel is deposited and the stress
disappears, the hydrogel relaxes and forms a solid gel, resulting
in the successful buildup of 3D objects.The preparation of
the hydrogel serving as the printing ink is critical to achieve good
printability in DIW. Many excellent existing reviews have focused
on the hydrogel preparation, their chemo-mechanical properties, and
the relevant applications.[26−29] In general, inks must be properly formulated such
that they can (i) easily and rapidly be gelated, (ii) easily flow
through tiny nozzles with low resistance and show shear-thinning properties,
(iii) show a high zero viscosity and have enough stiffness to steadily
maintain the filament structure after extrusion, (iv) have sufficiently
high yield stress and rapidly recover elasticity to prevent viscous
flow of the ink and the collapse of the wet printed object, (v) have
sufficient solid content after drying to avoid large deformations,
(vi) be easily cured with good fidelity by rapid cross-linking methods
such as ionic, thermal, and UV-induced curing, and (vii) be compatible,
biodegradable, durable and noncytotoxic when aiming at biomedical
applications.
Fused deposition modeling (FDM), which is based
on material melting
flow-solidification, is a simple and cost-effective approach to 3D
object manufacturing (Figure d). The hot melt extrusion technique is used for filament
manufacturing before printing.[35,36] As the well-shaped
filament goes through the feeding roller, heater, and nozzle, the
melt paste is printed layer-by-layer on a printing platform. The successive
layer is deposited on the top of the previous layer, and the two are
fused together when the material cools and solidifies. Additionally,
a cooling fan is attached to the extrusion head to accelerate the
cooling and solidification.Thermoplastics such as polylactic
acid (PLA),[37−39] polycaprolactone (PCL),[40,41] ethylene-vinyl acetate (EVA),[42] and acrylonitrile
butadiene styrene (ABS)[43] have been typically
used as filament feedstock materials. Furthermore, materials having
a thermal glass transition and a melting temperature below the temperature
used for FDM printing can also be used as composites with these thermoplastics
for filament manufacturing. However, factors such as the filament
size, printing speed, printing temperature, and mechanical properties
of both the filaments and the 3D objects need to be fully understood
and adjusted for new material development.
Inkjet Printing
In this method, droplets of inks are
jetted with the aid of thermal[44] or piezoelectric
actuators[45] in a predefined pattern (Figure e). The dispensed
materials are then polymerized by cross-linking methods such as UV
light,[46] chemical,[47] and ionic cross-linking.[48] A wide range
of biomaterials can be utilized as the inks for inkjet printing, such
as poly(ethylene glycol) dimethacrylate (PEGDMA),[46] sodium alginate,[48] and other
hydrogels. A large number of studies have been published to demonstrate
the applicability of different bioinks to inkjet printing for the
fabrication of drug delivery systems.[49,50] Inkjet printing
is a fabrication method with a high printing speed (up to 10 000 droplets
per second) and a wide spatial resolution range of approximately 50–300
μm.[20] Moreover, the modification
of commercially available inkjet printers allows their use for 3D
bioprinting.[51]
3D printing of cellulose
Cellulose is a linear homopolysaccharide consisting of β-(1→4)
linked d-anhydroglucopyranose sugar units. Cellulose is hydrophilic
but insoluble in water and most common organic solvents, mainly due
to the presence of multiple intra- and intermolecular hydrogen bonds
between the hydroxyl groups of the cellulose chains. The cellulose
chains firmly hold together side by side and form microfibrils with
high tensile strength. In the context of the direct application of
cellulose to 3D printing, cellulose in the form of a dry powder, together
with aqueous dextrose as the binder, was initially applied using the
3DP technique to fabricate 3D constructs for tissue engineering applications.
Meanwhile, the infiltration of lysine ethyl ester diisocyanate has
been employed to improve the mechanical strength after solidification.[52] Microcrystalline cellulose (MCC) can be prepared
by the depolymerization of cellulose (degree of polymerization (DP)
less than 400) using enzymes or chemical treatments such as steam
explosion or acid hydrolysis to remove the amorphous regions in the
cellulose microstructure. The particle size of MCC varies within the
range of tens of micrometers depending on the sources and preparation
methods. MCC has been applied as a valuable additive in cosmetics
and pharmaceuticals owing to its useful properties, e.g., power porosity
and hydration swelling/moisture retention capabilities that are relevant
to such applications. More recently, due to its high crystalline index
and superior mechanical strengths, MCC was applied as a reinforcing
component at 1–5 wt % for PLA in a solvent casting process
and was successfully subjected to HME for filament preparation and
FDM 3D printing. Meanwhile, the MCC surface was modified with a titanate
coupling agent to improve its compatibility with hydrophobic PLA.[53]Direct dissolution of cellulose can be
achieved in several alkaline
aqueous solvents under rather strict composition and temperature conditions,
such as 7–10% NaOH/H2O or NaOH (7%)/urea (up to
13%)/H2O solutions at low temperature (<0 °C),
as well as in a mixture of N,N-dimethylacetamide/lithium
chloride (DMAc/LiCl), in N-methylmorpholine N-oxide (NMMO) and more recently, in ionic liquids.[54−57] As recently demonstrated, cellulose dissolved in NMMO can be used
as a feedstock ink and printed at 70 °C via DIW printing, and
after cooling, the solidified cellulose/NMMO objects can be regenerated
into cellulose scaffolds in water, showing a remarkable compressive
Young’s modulus of 12.9 MPa and a tensile modulus of 160.6
MPa.[58] Further chemical modifications of
dissolved cellulose or the functionalization of cellulose fibers to
alter the fiber–fiber interactions are strategic routes to
improve the processability and potential applications of cellulosic
materials. Cellulose ethers and esters can be prepared via chemical
reactions with dissolved cellulose. They are useful in various value-added
applications, including as food additives, cosmetics, and pharmaceuticals.
More importantly, the development of nanoscale cellulose (CNFs and
CNCs) in nanotechnology has opened new and exciting horizons for applying
these cellulosic nanomaterials with their natural renewability and
outstanding performance in high value-added applications. In this
section, 3D printable wood-derived cellulose materials are reviewed
with a narrow focus on biomedical applications.
Cellulose Ethers
Cellulose ethers of different varieties
are produced on an industrial scale by substituting the hydroxyl groups
in cellulose with methyl, hydroxyethyl, hydroxypropyl, and other similar
groups. This family includes ethylcellulose (EC), methylcellulose
(MC), hydroxyethylcellulose (HEC), hydroxypropyl cellulose (HPC),
and carboxymethylcellulose (CMC). Depending on the degree of substitution,
cellulose ethers are soluble in alkaline aqueous phases or in different
types of organic solvents. With the aid of 3D printing techniques,
these cellulose ethers have found applications in personalized drug
dosage formulations and in controlled drug release. Ethyl cellulose
(EC) and hydroxypropyl methylcellulose (HPMC) were utilized with the
3DP system to design a doughnut-shaped, multilayered drug delivery
device (DDD) to provide a linear release profile of acetaminophen
as a model drug.[30] In this type of DDD,
the hydrophobic EC is not swellable, so it acts as a coating layer
to retard the initial rapid release of the drug, while HPMC serves
as the inner drug matrix and swells into a gel after contact with
the dissolution medium, releasing the drug over a prolonged period
by hydrophilic polymer erosion (Figure a).[30] The 3DP system offers
flexible and easy-to-apply strategies for developing such DDDs with
complex design features to obtain the desired drug release profile.
In the HME process, the drug can also be blended into cellulose materials
to fabricate drug-loaded filaments, which can then be further processed
via layer-by-layer FDM 3D printing into pills with CAD-designed shapes
and thicknesses for personalized drug dosages,[59] as shown in Figure b. HPMC can be used as a binder in direct extrusion to manufacture
controlled release pharmaceutical bilayer tablets, in which MCC is
also used as the disintegrant for an immediate release layer,[31] as shown in Figure c.
Figure 2
Schematic illustration of novel doughnut-shaped
multilayered DDDs
manufactured by 3DP printing (a); schematic illustration of filament
fabrication by HME followed by FDM printing (b); and images (c) at
different scales of 3D printer-produced guaifenesin bilayer tablets
GBT-HPMC (14%, w/w) (H/W/L = 7 mm × 6.3 mm × 15.5 mm) and
commercial GBT (H/W/L = 5.91 mm × 9.6 mm × 16.4 mm). (ii)
Top view and (iii) underside view of commercial GBT, gel barrier-surrounded
commercial GBT and a 3D printed bilayer tablet after a 2 h dissolution
test (iv and v), respectively. Top view (vi), side view (vii) and
underside view (viii) of individual 3D printed bilayer tablets. The
scale bar (ii–viii) is 10 mm. Note: (a) reproduced with copyright
permission from Elsevier,[30] (b) reproduced
with copyright permission from Elsevier,[58] and (c) reproduced with copyright permission from Elsevier.[31]
Schematic illustration of novel doughnut-shaped
multilayered DDDs
manufactured by 3DP printing (a); schematic illustration of filament
fabrication by HME followed by FDM printing (b); and images (c) at
different scales of 3D printer-produced guaifenesin bilayer tablets
GBT-HPMC (14%, w/w) (H/W/L = 7 mm × 6.3 mm × 15.5 mm) and
commercial GBT (H/W/L = 5.91 mm × 9.6 mm × 16.4 mm). (ii)
Top view and (iii) underside view of commercial GBT, gel barrier-surrounded
commercial GBT and a 3D printed bilayer tablet after a 2 h dissolution
test (iv and v), respectively. Top view (vi), side view (vii) and
underside view (viii) of individual 3D printed bilayer tablets. The
scale bar (ii–viii) is 10 mm. Note: (a) reproduced with copyright
permission from Elsevier,[30] (b) reproduced
with copyright permission from Elsevier,[58] and (c) reproduced with copyright permission from Elsevier.[31]Recently, the fabrication of DDDs via FDM 3D printing using
cellulose
etherified derivatives, i.e., EC,[36] hydroxypropyl
methylcellulose acetate succinate (HPMCAS),[36] HPMC,[36,60] and hydroxypropyl cellulose (HPC),[35,59,61] has also been demonstrated with
the aim of controlled drug release for personalized therapy. The release
profile can be manipulated based on the effect of physiological conditions
such as pH on the solubility, including whether the formulation has
rapidly soluble, swellable/erodible, or insoluble yet slowly permeable
properties. During the HME process, to obtain drug-loaded filament
of cellulose ethers, a plasticizer such as triacetin,[59] polyethylene glycol (PEG),[35,36] or triethyl
citrate (TEC)[36] is needed to improve the
thermoplasticity. Table summarizes cellulose ethers used for controlled drug release based
on the FDM technique.
Table 1
Details of Different
Cellulose Ethers
Applied to FDM 3D Printing for Drug Delivery Device (DDD) Design
HME
FDM
Cellulose derivatives
Function of DDDs
Plasticizer
T (°C)
Screw speed (rpm)
Torque (N/cm)
T (°C)
3D design
Reference
EC
Barrier material suitable for printing capsules
and coating layers for immediate or modified release
10% TEC
160
100
100
200
Disk
(36)
HPMCSA
5% PEG
160–180
70–100
70–100
200
Disk
(36)
HPMC
20–40% HPMC proportion
could affect the release of nitrofurantoin
PLA as a
carrier
180
30
–
190–200
Tablet
(60)
HPC
Barrier
material suitable for printing capsules and coating
layers for immediate or modified release
None
165
80
40
180
Disk
(36)
Capsule design and pulsatile release
of drugs
0–10 wt
% PEG
150–165
50–60
–
180
Capsular device
(35)
As a carrier polymer for theophylline release
Triacetin
110
–
–
160
Easy-flow tablet design
(59)
As a carrier polymer for intragastric domperidone release
None
145–150
20–25
10–20
210
Hollow
(61)
CMC
is the most widely used cellulose ether globally. In contrast
to the other cellulose ethers discussed above, CMC can be ionic (the
form typically used is CMC-Na), has a high viscosity and can act as
a binder or thickening/gelation agent in formulating colloidal inks
for DIW printing. Depending on the Mw, CMC can be used to adjust the
flow and elastic properties of DIW inks: neat CMC with a Mw of 35
kDa acts as a dispersing/gelling agent, enhancing the stiffness of
the gel network upon adding amounts up to 2 wt %. In contrast, longer
CMC chains with a Mw of 250 kDa at 1 wt % induce a greater thickening
effect in the DIW ink 45S5 Bioglass for 3D printed scaffolds in tissue
engineering application.[62] Surface modification
of CMC in hydrogel form would further favor its applicability. Aldehyde-modified
CMC was mixed with hydrazide-modified gelatin, which then readily
and rapidly forms a cross-linked hydrogel through the hydrazide/aldehyde
coupling reaction during extrusion-based 3D printing. Manipulating
the concentrations of the two hydrogel components can alter the stiffness
of the formed hydrogel. The obtained gelatin-CMC hydrogel, as shown
in Figure a, is a
cyto-compatible matrix for vascular endothelial cells, providing a
suitable microenvironment for angiogenesis.[63]
Figure 3
Gelation
by mixing CMC and chemically modified gelatin solutions
with a double-barrel syringe and steps in the fabrication of vascular
structures using electrochemical cell transfer from a gold-coated
rod to a gelatin-CMC hydrogel (a), schematic illustration of the strengthening
mechanism at the alginate/MC hydrogel interface using a TSC solution
(b), picture of a grid scaffold printed with 50 layers (height ∼
12 mm) (c), star construct with 100 layers (height ∼24 mm)
(d), and image of a hydrogel slab with knotting force (e). Note: (a)
reproduced with copyright permission from the American Chemical Society,[63] (b–e) reproduced with copyright permission
from the American Chemical Society.[64]
Gelation
by mixing CMC and chemically modified gelatin solutions
with a double-barrel syringe and steps in the fabrication of vascular
structures using electrochemical cell transfer from a gold-coated
rod to a gelatin-CMC hydrogel (a), schematic illustration of the strengthening
mechanism at the alginate/MC hydrogel interface using a TSC solution
(b), picture of a grid scaffold printed with 50 layers (height ∼
12 mm) (c), star construct with 100 layers (height ∼24 mm)
(d), and image of a hydrogel slab with knotting force (e). Note: (a)
reproduced with copyright permission from the American Chemical Society,[63] (b–e) reproduced with copyright permission
from the American Chemical Society.[64]Methylcellulose (MC), as a viscosity-enhancing
polymer, was blended
with alginate to formulate a bioink,[64] as
shown in Figure b–e.
The addition of MC to alginate mainly contributed to the formation
of a semi-interpenetrating network-like structure. The strong hydrogen
bonding among the abundant hydroxyl groups in MC and the carboxylic
groups in the alginate, as well as the ionic cross-linking between
alginate chains mediated by Ca2+, give the formulated bioink
a high viscosity and excellent thixotropic properties. In addition,
trisodium citrate (TSC) is applied to each printed layer at the interface
of the alginate/MC ink to improve the interfacial bonding between
the layers. Meanwhile, a low-viscosity TSC solution serving as a cell
medium made the loading and depositing of cells in the highly viscous
alginate/MC bioink easier.
Cellulose Esters
Cellulose acetate
(CA), where the
hydroxyl groups in cellulose are replaced by acetate groups, is one
of the cellulose ester derivatives that results in the disruption
of the inter- and intramolecular hydrogen bonds in cellulose. Unlike
unaltered cellulose, CA can be dissolved in acetone and acetone-based
solvent mixtures such as acetone/DMF. CA solution can be obtained
when a large amount of CA with a consistency above 20 wt % is dissolved
in organic solvent. Minseong Kim et al.[65] utilized the viscoelastic properties of CA and developed 3D scaffolds
using an electrohydrodynamic direct-jet process (spin printing). The
scaffold is rapidly fabricated by quickly changing the solvent from
acetone/DMF to ethanol.[65] When using only
acetone as the CA solvent, direct solvent evaporation can be conveniently
applied.[66] A higher CA consistency of 25–35
wt % was printed using a modified extrusion method, where a capillary
nozzle connected to a fluid dispenser was used to deposit the CA solution.
Post-treatment by immersing the printed object in a sodium hydroxide
solution converted the CA to cellulose, which increased the Young’s
modulus and tensile strength.
Cellulose Nanomaterials
Bioinks with integrated cellulose
nanomaterials have attracted a great deal of attention due to their
renewable nature, outstanding mechanical properties, and biocompatibility.
Wood-derived cellulose nanomaterials with different sizes can be produced
in the form of CNFs or CNCs. Certain established processes, such chemical,
enzymatic, and mechanical treatments, as well as the combination of
these methods, can be applied to produce nanocelluloses from a variety
of natural resources.[4,67] The preparation of nanocelluloses,
their material properties, and highlighted applications in various
disciplines can be obtained from other comprehensive reviews on the
relevant topics.[3,4,17,68,69]Briefly,
CNFs consist of both amorphous and crystalline regions and is defined
by cellulosic fibrils with diameters of 5–60 nm and lengths
of approximately a micrometer.[1] These flexible
and long cellulosic nanofibrils give a gel-like consistency upon mechanical
defibrillation. Chemical[67,70] and enzymatic pretreatments[71] facilitate the fibrillation of cellulose fibrils
and reduce intensive energy consumption. For example, TEMPO/NaBr/NaClO
pretreatment combined with mechanical defibrillation post-treatment
is one of the typical procedures used to produce well-fibrillated
CNF material from wood sources. A defined surface chemistry with abundant
carboxylic groups and a small aldehyde content is obtained.[72,73] The surface chemistry of CNF materials plays an important role,
as the functional groups allow their use for biosensing and for the
implementation of cross-linking chemistry in the hydrogel, which can
further improve the mechanical properties of the material.[69,74]Unlike flexible CNFs, CNCs have a relatively high crystallinity
(54–88%),[4] possessing a diameter
of 3–10 nm and a rod length of 50–500 nm (DP between
100 and 300),[75,76] and intrinsically has a rod-like
morphology, directionality with chiral nematic phases, and shear-thinning
rheological properties. CNCs are primarily produced by acid hydrolysis.
Reported studies on the preparation of CNCs have conventionally used
strong mineral acids such as sulfuric acid, hydrochloric acid, phosphoric
acid, and nitric acid for the hydrolysis reaction.[77−81] To make these processes more sustainable and economical,
organic acids such formic acid,[82] oxalic
acid,[70,83] and maleic acid[70] have been employed to accomplish the hydrolysis as well, achieving
a high yield of CNCs. These approaches are less corrosive and offer
a competitive advantage because the acid used is easily recycled.
Meanwhile, CNCs can also be produced by oxidation using ammonia persulfate[84] or TEMPO oxidants,[67] mainly to impart further functionality by introducing carboxylic
groups on the surface of CNCs.[85,86]
Cellulose Nanofibrils (CNFs)
CNFs in the form of hydrogels
stand out as a platform biomaterial in bioink formulation for 3D printing
owing to their low cytotoxicity and structural similarity to extracellular
matrices (ECM). In Table , the authors have summarized different types of CNFs used
in 3D printing strategies, highlighting the printing technique, rheology
modification method, and the applications.
Table 2
Summary
of Different Kinds of CNFs
for 3D Printing with Respect to the Printing Technique, The Rheology
Modification Method, and the Wide-Ranging Applicationsa
CNF type
Surface charge mmol/g
Load consistencya
Rheology modifier/cross-linking
Application
Printing
technology and printer used
Cell line
ref.
Carboxymethylated-periodate CNF
–
3.9 wt %
Ionic cross-linking by CaCl2
Inhibits bacterial growth and shows potential for wound dressing
DIW, Envision TEC
(73)
Mechanoenzymatically hydrolyzed CNF
–
0.5–2 wt %
Lignin sulfonate
Carbon precursors
DIW,
Seraph Robotics
(88)
–
2.5% (w/v)
10–40%
Alginate
Cartilage
Electromagnetic
jet technology, microvalve-based
bioplotter from regenHU
Human nasoseptal chondrocytes
(45, 91, 94)
–
1.9%
(w/v)
Alginate sulfate
Cartilage
(107)
–
3%
(w/v)
Hyaluronic acid/collagen I
Lipid
accumulation and adipogenic gene expression
Adipocytes
(92)
–
2 wt %
0.5 wt % alginate
Auricular cartilage regeneration
Human nasal chondrocytes
(93)
TEMPO-oxidized CNF
0.54
1 wt %
Collagen rich bone mimetic and calcium phosphate coating
Attachment of hMSCs and promotion of differentiation toward
osteogenesis; Supporting cell adhesion
Note: wt % denotes weight percentage,
(w/v) denotes weight/volume ratio.CNFs were first proposed for fabricating implants
and scaffolds
for tissue engineering applications using inkjet printing technique
by Gatenholm et al. in 2011.[87] The utilization
of nanocellulose was accomplished by a bioplotting technique that
ionically cross-linked oxidized nanocellulose with 0.05 M CaCl2. Rees et al.[73] have also successfully
printed carboxymethylated periodate-oxidized nanocellulose (C-periodate
nanocellulose) on a TEMPO-mediated oxidized nanocellulose film, as
shown in Figure a.
C-periodate nanocellulose with a high consistency of 3.9 wt % shows
a pronounced shear thinning and thixotropic behaviors, enabling the
DIW process. However, TEMPO-mediated oxidized nanocellulose with a
low consistency (0.9 wt %) tends to collapse after drying and leads
to failure of the printing.
Figure 4
Image of 3D printed C-periodate nanocellulose
on a nanocellulose
film without cross-linking (a) reproduced from an open access article,[73] image of a 3D printed human ear with CNF/alginate Ink8020 (b) reproduced with copyright permission from the
American Chemical Society,[45] image of a
3D bioprinted human ear with human nasal chondrocytes (hCN)-laden
auricular constructs and open inner structure formed by Ca2+ ionic cross-linking (c) reproduced with copyright permission from
Elsevier,[93] formulation of microfibrillated
cellulose (MFC)/lignosulfonate (LS) hydrogels followed by the manufacture
of carbon objects by 3D printing and carbonization (d) adapted with
copyright permission from the American Chemical Society,[88] and demonstration of high-molecular-weight polymer-enhanced
CNF printing by bioinspired mechanical gradients in CNF/polymer nanopaper
(e) adapted with copyright permission from Wiley-VCH.[90]
Image of 3D printed C-periodate nanocellulose
on a nanocellulose
film without cross-linking (a) reproduced from an open access article,[73] image of a 3D printed human ear with CNF/alginate Ink8020 (b) reproduced with copyright permission from the
American Chemical Society,[45] image of a
3D bioprinted human ear with human nasal chondrocytes (hCN)-laden
auricular constructs and open inner structure formed by Ca2+ ionic cross-linking (c) reproduced with copyright permission from
Elsevier,[93] formulation of microfibrillated
cellulose (MFC)/lignosulfonate (LS) hydrogels followed by the manufacture
of carbon objects by 3D printing and carbonization (d) adapted with
copyright permission from the American Chemical Society,[88] and demonstration of high-molecular-weight polymer-enhanced
CNF printing by bioinspired mechanical gradients in CNF/polymer nanopaper
(e) adapted with copyright permission from Wiley-VCH.[90]To improve the ink printability
and the printed structure fidelity,
CNF hydrogels can be formulated with an auxiliary material, which
can be compatibly blended with CNFs to modify the ink rheological
properties. Furthermore, the blended material with an increased loading
consistency can improve the stability of the printed structure, especially
after drying. As an ink modifier, water-soluble lignosulfonate (LS)[88] has been applied to adjust the rheological properties
of 2 wt % nanocellulose obtained via mechanoenzymatic
hydrolysis, as shown in Figure d. The addition of 0–10% and 50% LS maintains the object
geometry after printing. At high LS concentrations, the high viscosity
of the suspending medium provides sufficient time to rebuild a continuous
nanocellulose network and keep the cuboid geometry. With 50% LS, air
drying leads to acceptably limited shrinkage due to the high load
consistency. TEMPO-oxidized CNFs incorporated with alginate and glycerin
have been developed as a 3D printable hydrogel.[89] Replacing water with nonvolatile glycerin and increasing
the solid content with a large ratio of alginate improve the printability
of the formulated hydrogel.Physical cross-linking is the most
applicable and robust strategy
for maintaining the 3D printed CNF geometry by introducing a cross-linkable
network into the formulated CNF ink. Typically, cross-linking is realized
by polymer chain entanglement or through physical interactions such
as hydrogen bonds, ionic interactions, or thermal cross-linking. TEMPO-oxidized
CNFs (0.44 mmol/g COOH groups) and a water-soluble copolymer, nonionic
poly[(ethylene glycol methyl ether methacrylate)-co-N,N-dimethylacrylamide] (EG-co-DMA) were formulated
into a nanocomposite hydrogel (Figure e). Combining the direct filament writing of the shear-thinning
nanocomposite hydrogels and the subsequent “healing”
of the filament during drying owing to the strong hydrogen bonding
when the water was evaporated, a mechanically coherent bulk nanopaper
was obtained. The homogeneous incorporation of highly hydrophilic
EG-co-DMA into the cellulose nanofibrils, which acts as the energy-dissipating
part of the nanopaper and mediates the frictional sliding of the CNFs
during deformation owing to the fine adjustment of the Tg in EG-co-DMA, yielded a wide tenability window in terms
of the mechanical properties of the nanocomposites. With manipulation
of the compositional ratio of the nanocomposite hydrogel in adjacent
filaments, a film prepared in this way featured mechanical gradients
and gave an anisotropic response.[90] These
gradients are relevant to fundamental studies of the interactions
of cells with CNF materials.Ionically cross-linked alginate
improved the shape fidelity when
the ink was formulated by combining 2.5% (w/v) nanocellulose obtained
via mechanoenzymatic hydrolysis with 10–40% of alginate, as
demonstrated by Markstedt et al.,[45] owing
to the good compatibility between alginate and CNFs. The integration
of alginate into the bioink also improved the object resolution before
cross-linking. This type of ink, with 20% blended alginate (Ink8020),
showed the best performance in terms of rheological properties, compressive
stiffness, and shape fidelity after ionic cross-linking with Ca2+, as shown in Figure b. Ink8020 also supported human nasoseptal chondrocytes with
a cell viability of 85.7 ± 1.9% after 7 days of culture. Recently,
60:40 CNF/alginate incorporating human-derived induced pluripotent
stem cells has shown positive results for supporting cartilage production.[91] In CNF/alginate prints, the pluripotency was
initially maintained, and hyaline-like cartilaginous tissues with
type II collagen were obtained after 5 weeks of culture. Meanwhile,
no tumorigenic expression was observed in the CNF/alginate printed
constructs. A thermal cross-linking strategy can be applied to CNF
ink, in which a thermally sensitive biopolymer is employed as an auxiliary
material in the ink formulation. For example, the gelation of collagen
I[92] to form a semisolid gel occurs upon
changing the temperature from 4 to 37 °C, which has shown great
potential in DIW with a thermally assisted syringe.As a result
of the tremendous interest in natural cellulose-based
bioinks, a product is being commercialized under the trademark CELLINK
by CELLINK AB (Sweden). CELLINK bioink is formulated with 2% (w/w)
plant-derived CNFs and 0.5% (w/w) sodium alginate. The formation of
3D bioprinted human nasal chondrocyte-laden auricular constructs with
open inner structures and high shape fidelity using CELLINK is demonstrated
in Figure c.[93] The printed 3D construct mimics the biological
environment while offering an improved nutrient supply to embedded
cells and supporting the redifferentiation of human chondrocytes in vitro.Apart from the physical cross-linking discussed
above,[94] the printed CNF geometry can also
be enhanced
by chemical cross-linking within CNF or with the network of the auxiliary
material. The abundant hydroxyl groups in cellulose and the aldehyde
and carboxylate groups introduced on the surface of CNF by TEMPO oxidation
provide feasible routes for various chemical cross-linking strategies,
which can be directly applied to print CNF or indirectly to the auxiliary
material. In a cell-laden bioink formulated by blending CNFs with
hyaluronic acid (HA), the cross-linking of HA was performed using
a small amount of H2O2.[92] Ink with 70% CNF and 30% HA showed the highest compressive stiffness,
and promising results in adipose tissue engineering were confirmed:
after 3D bioprinting, the adipocytes accumulated more lipids, and
the gene expression level of adipogenic markers increased. HA with
tyramine groups as a base component incorporated with CNF represents
an elegant approach to develop tissue-specific bioinks. Similarly,
xylan modified with tyramine groups was integrated with CNFs in the
formulated bioink.[95] The cross-linking
proceeded within seconds in the presence of both horseradish peroxidase
and H2O2. Most importantly, the strong affinity
between xylan and CNF is beneficial for the ink compatibility.Photoinduced curing is an easily applicable and convenient post-treatment
that improves the stability of the printed structure by incorporating
a photoinitiator and a photo-cross-linkable auxiliary material. Irradiation
can be applied in situ and after printing. For example,
methacrylated gelatin (GelMA) is a naturally derived photo-cross-linkable
reagent from collagen with favorable properties for improving biological
interactions. A low-concentration GelMA (5% (w/v)) precursor solution
improved the printability of mechanically grinded CNF with a gradient
concentration up to 2% (w/v) and enhanced the mechanical properties
and shape fidelity of the printed constructs, as shown in Figure i.[96] NIH 3T3fibroblasts were included in the inks for bioprinting,
which showed low cytotoxicity and high cell viability. Our own ongoing
study has shown that even lower concentrations of GelMA (0.2% to 1%
(w/v)) can modify the surface of TEMPO-oxidized CNFs, preserving the
printed structure and tailoring the mechanical properties of the printed
scaffold after UV cross-linking.
Figure 5
(i) UV-induced cross-linking of GelMA/CNF
composite bioink with
an illustration of the printing of a human nose structure adapted
from an open access article[96] and (ii)
preparation of sacrificial gyroid template by lithography (a), filling
the void space with CNF hydrogel by centrifugation (b), dissolution
of the sacrificial gyroid in an alkaline medium (c,d), scaffold structure
dimensions (e), and AFM images and chemical structure on the surface
and in the core of ChNF (f,g) and CNF (h,i). Adapted with copyright
permission from Wiley-VCH.[97]
(i) UV-induced cross-linking of GelMA/CNF
composite bioink with
an illustration of the printing of a human nose structure adapted
from an open access article[96] and (ii)
preparation of sacrificial gyroid template by lithography (a), filling
the void space with CNF hydrogel by centrifugation (b), dissolution
of the sacrificial gyroid in an alkaline medium (c,d), scaffold structure
dimensions (e), and AFM images and chemical structure on the surface
and in the core of ChNF (f,g) and CNF (h,i). Adapted with copyright
permission from Wiley-VCH.[97]Printing a supporting sacrificial polymer is an
indirect way to
obtain good hydrogel shape fidelity and impart porosity to gels. Recently,
1 wt % TEMPO-oxidized anionic CNFs and nanochitin (ChNF) were successfully
shaped into a gyroidal hydrogel structure by a reverse templating
sacrificial approach,[97] as shown in Figure ii. The sacrificial
templates were prepared by a lithographic 3D printing technique based
on a mixture of methacrylates and acrylamides, which are easily solubilized
in NaOH. The remaining CNF scaffolds, which were sequentially deposited
with a collagen-mimetic coating and a calcium phosphate coating, facilitated
the attachment of human mesenchymal stem cells (hMSCs) and encouraged
their differentiation toward osteogenesis. TEMPO-oxidized CNFs supported
the cell adhesion[98] since the negatively
charged carboxyl groups (0.54 mmol/g) electrostatically attract the
positively charged collagen I, which is one of the most important
proteins governing cell adhesion, at physiological pHs. The authors
also stated that the scaffold shape could be recovered after rehydration,
even though air drying led to collapse of the macropores.In
addition, CNF can be applied as the carrier for the 3D printing
of electronics. Photoelectronic ink was fabricated with TEMPO-CNF
and CdS quantum dots by controlling the carboxylic charge density
and the molar ratio of Cd2+.[99] The homogeneous ink composite showed stability with excellent fluidity
and rheology. In another study, a conductive ink consisting of highly
charged carboxymethylated CNFs and carbon nanotubes (CNTs) with potential
applications in printing electronics was demonstrated,[100] as shown in Figure a,b. Utilizing the shrinking behavior of the CNFs after
air-drying, the two printed hierarchal crossing conductive lines are
not connected each other, which improved the efficiency of printing
3D circuits, reduced the circuit size, and minimized the material
cost.[101] However, surfactants such as sodium
dodecyl benzene sulfonate (SDBS) and cetyltrimethylammonium bromide
(CTAB) are required for good particle dispersion in the CNF inks,
as reviewed by Tardy et al.[102]
Figure 6
Image of conductive
ink preparation with the CNF hydrogel, the
CNT dispersion and the conductive ink (a), schematic illustration
of the printed structure, images of the wet construct after printing
with clearly separated black lines, and images of the flexible film
after drying with obvious collapse (b). Images reproduced with copyright
permission from Wiley-VCH.[100]
Image of conductive
ink preparation with the CNF hydrogel, the
CNT dispersion and the conductive ink (a), schematic illustration
of the printed structure, images of the wet construct after printing
with clearly separated black lines, and images of the flexible film
after drying with obvious collapse (b). Images reproduced with copyright
permission from Wiley-VCH.[100]The possibility of using CNF in FDM 3D printing
was demonstrated
by Dong et al.[103] Surface modification
by grafting PLA onto the CNF surface improved the compatibility of
the two filament components by making the hydrophilic CNF hydrophobic.
The formation of PLA-g-CNFs increased the availability of nucleating
sites and thus resulted in an increased filament crystallinity. In
addition, the interaction of C–C bonds between the grafted
PLA and CNFs limited the free molecular motion of the PLA chains,
leading to the formation of small and imperfect crystalline PLA along
the CNFs.[104,105] The study also revealed that
thermal annealing of the filaments as extruded would improve their
morphological, thermal, and mechanical properties. Hence, other surface
modifications to change the surface tension between the two filament
components would also be helpful. For details, please refer to the
review.[106]
Cellulose Nanocrystals
(CNCs)
CNCs, cellulose nanomaterials
in the shape of nanorods, can be prepared using various acid hydrolysis
treatments of cellulosic materials and have also been utilized to
formulate inks for 3D printing. CNCs are characterized by superior
mechanical strength and inherent stiffness, allowing them to be incorporated
into 3D printed polymers to provide the necessary toughness. The application
of CNC gels to DIW printing was first shown by Gilberto Siqueira et
al.[108] As illustrated in Figure A, they overcame the low consistency
ink loading of CNFs by using the maximum 20 wt % of freeze-dried and
redispersed CNCs. Furthermore, CNCs surface-modified with methacrylic
anhydride to introduce a vinyl functionality were UV cured with a
solution containing a 2-hydroxyethyl methacrylate (HEMA) monomer,
polyether urethane acrylate (PUA), and a photoinitiator. The modification
allowed a high solid loading of CNCs in the ink. The composite showed
higher transparency than unmodified composites. Importantly, the CNC-reinforced
monomer inks yielded a high degree of CNC alignment along the printing
direction. Recently, an ink formulated with CNC-filled poly(ethylene
glycol) diacrylate (PEGDA) demonstrated good printability, fidelity,
and mechanical integrity for a complex design obtained via SLA printing,
as shown in Figure B.[109]
Figure 7
(A) Printed CNC constructs in the form
of grids (a) and block (b)
composed of parallel lines in eight layers (scale bars: 10 mm). Optical
microscopy images in cross-polarized light mode of CNC-based structures
3D printed with grids (c) and top view of the block (d). Images of
solution-casted films (e) with scale bars: (i) 500 μm, (ii)
200 μm, (iii) 100 μm, and (iv) 50 μm; (B) SLA printing
and SLA-printed ear model with CNC-filled PEGDA resin. (C) Schematic
illustration (i) of a liquid jet in a tubular shape based on the pH-dependent
assembly of CNC-surfactants at a water/toluene interface, (ii) formation
of continuous tubules with an aqueous CNC solution (10 mg/mL, pH =
3) injected into a toluene solution containing PS-NH2 (10
mg/mL) at flow rates of 1.75 and 2.00 mL/min, and optical images (iii)
of a continuously printed tubular liquid. Note: (A) adapted with copyright
permission from Wiley-VCH,[108] (B) adapted
with copyright permission from the American Chemical Society,[109] and (C) reproduced with copyright permission
from Wiley-VCH.[114]
(A) Printed CNC constructs in the form
of grids (a) and block (b)
composed of parallel lines in eight layers (scale bars: 10 mm). Optical
microscopy images in cross-polarized light mode of CNC-based structures
3D printed with grids (c) and top view of the block (d). Images of
solution-casted films (e) with scale bars: (i) 500 μm, (ii)
200 μm, (iii) 100 μm, and (iv) 50 μm; (B) SLA printing
and SLA-printed ear model with CNC-filled PEGDA resin. (C) Schematic
illustration (i) of a liquid jet in a tubular shape based on the pH-dependent
assembly of CNC-surfactants at a water/toluene interface, (ii) formation
of continuous tubules with an aqueous CNC solution (10 mg/mL, pH =
3) injected into a toluene solution containing PS-NH2 (10
mg/mL) at flow rates of 1.75 and 2.00 mL/min, and optical images (iii)
of a continuously printed tubular liquid. Note: (A) adapted with copyright
permission from Wiley-VCH,[108] (B) adapted
with copyright permission from the American Chemical Society,[109] and (C) reproduced with copyright permission
from Wiley-VCH.[114]Three-dimensional CNC aerogels with well-controlled overall
structures
and dual porous structures were fabricated using the DIW method followed
by freeze-drying and had a high CNC consistency (from 11.8 to 30 wt
%) based on an initial CNC suspension and redispersed freeze-dried
CNCs.[110] A post-cross-linking method using
the addition of a wet-strength additive, polyamide-epichlorohydrin
(Kymene), was applied to enhance the mechanical properties of CNC
aerogels in both dry and wet forms. The porous aerogel exhibits great
potential for complex and customized applications in the context of
tissue engineering. Jia et al. have demonstrated the printability
of a mild acid-hydrolyzed CNC, pre-disk-milled-oxalic-acid-hydrolyzed
CNC (DM-OA-CNC), which showed potential as a tissue engineering scaffold
due to its high thermal stability, excellent biocompatibility, and
porous structure.[111]Lignin-coated
CNC (L-CNC), which has recently been used as a reinforcing
component in both resin and filaments, can be printed via SLA or FDM.
L-CNC is obtained by the SO2–ethanol–water
(SEW) fraction method with sticky lignin precipitated with CNC. The
presence of the hydrophobic lignin makes CNC less polar, which decreases
the surface tension between the L-CNC and a nonpolar matrix, such
as ABS[112] or methacrylate (MA) resin.[113] In the twin-screw blending of L-CNC/ABS, a
high loading up to 10 wt % L-CNC was achieved in the composite, which
was used to produce the feedstock filament for FDM printing. Meanwhile,
dispersion of only 0.5 wt % of L-CNC in the MA resin via sonication
greatly enhanced the tensile strength and modulus of the printed object
after UV-curing post-treatment.Liu et al.[114] studied the formation
of stabilized liquid tubules by injecting aqueous CNC-based nanoparticles
into amine end-functionalized polystyrene in toluene. The liquid tubules
(Figure C) were controlled
using self-assembly and jammed at the water/toluene interface by fine-tuning
the pH, the concentrations of CNC and the polymer ligand, and the
flow rate. Translating liquid to continuous tubules could boost the
3D printing of low-viscosity liquids (especially CNC suspensions),
overcoming the typical issue of low load consistency.
Hemicelluloses:
properties and aspects for 3D printing
Hemicelluloses are
soluble, branched, and amorphous heteropolysaccharides,
the majority of which are xylans in hardwoods and glucomannans in
softwood. In another alternative method of cross-linking glycans,[115,116] hemicelluloses firmly link together with cellulose fibers in plant
cell walls through a complex bonding network. After being fractionated
from woody biomasses, the high physical affinity between hemicelluloses
and the cellulose surface is retained.[117−119] This gives hemicelluloses
an applicable niche as anchor polymers to engineer the surface of
cellulose fibers.[119−121] Structurally, hemicellulose contains either
pentose or hexose with many free hydroxyl groups, which are easily
functionalized by, for example, esterification, etherification, or
reductive amination. In our past studies, tuning the surface properties
of CNFs (wettability and surface rigidity) using hardwood hemicellulose
from spruce, galactoglucomannan (GGM), and its derivatives (GGM-graft-fatty acid, GGM-block-fatty acid,
and GGM-block-PDMS) was investigated.[122−124] By employing different cross-linking strategies, hemicellulose-based
hydrogels can also be prepared by methacrylate derivatization,[125,126] tyramine modification,[127,128] and thiol functionalization.[129,130] This has inspired the utilization of hemicellulose derivatives as
promoting agents in the 3D printing of nanocelluloses, which offer
a cross-linking network by binding with the cellulose matrix in the
woody bioink. As demonstrated by Markstedt et al.,[95] tyramine-modified xylan acts as both a fiber surface modifier
and a biodegradable cross-linker in the formulation of nanocellulose
bioinks.Moreover, hemicelluloses are now more accessible due
to cost-effective
and sustainable extraction methods such as hot water extraction.[131] A more recent patented technology that integrates
a vacuum into the process design has claimed that water-soluble and
polymeric hemicelluloses can be extracted at almost 100% yield from
commercial wood chips at a lower temperature (<150 °C) than
what is used in conventional hot-water extractions.[7] Our recent study[132] focused
on using bulk pure GGM from spruce as a renewable alternative biopolymer
to replace the synthetic biodegradable polymerPLA in FDM printing.
By using a solvent blending method, a homogeneous composite can be
obtained from two biopolymers with different polarities. During HME
and FDM processes, GGM showed steady thermal stability without severe
degradation. It is worth noting that the mechanical properties of
the HME filament remained similar to those of a PLA filament when
20% of the PLA was replaced.
Lignin: Properties and aspects for 3D printing
There are still very few studies on 3D printing using lignin as
the major ink component compared to other biopolymers. A recent review
by Graichen et al. noted that scalable lignin-based products obtained
by applying 3D printing approaches would be promising.[133] 3D printing approaches, including the choice
of printing technologies and the formulation of lignin-based inks,
remain to be developed.Lignin, one of the wood biorefinery
side products and waste-stream
products, has an annual production of 140 million tons and shows great
economical potential for biobased products, including as a 3D printing
feedstock, demonstrating that money can be made from lignin.[133] Recently, a few studies have introduced lignin
into printing inks as a performance enhancer. For example, lignin-coated
CNC[112,113] was recently applied to both FDM and SLA
3D printing in combination with ABS and methacrylate resin, respectively.
In both cases, the addition of lignin-coated CNC particles increased
the mechanical strength and thermal stability of the printed matrix.
The lignin plays an important role in making the blends compatible
and particularly in improving the thermal stability. Thus, kraft lignin
incorporated with ABS, for example, shows the potential use of lignin/ABS
composite in FDM 3D printing. The cost of using ABS decreased when
lignin partially replaced ABS with the assistance of a decreased amount
of PEO (plasticizer).[134] Moreover, the
investigation of the adhesive function of lignin as a new type of
resin is another direction for the SLA printing technique.The
complex structure of lignin products varies greatly depending
on the origin, extraction process, and any post-treatment.[135,136] The carboxylic, aldehyde, and sulfonate group contents also differ
and determine the properties of the lignin products. To improve the
processability and broaden the applicability of lignin, modification
approaches are desired to increase its chemical reactivity.[137] In fact, lignin possesses a certain amount
of thermoplastic behavior and thus has been blended with different
synthetic polymers, as discussed above.[138−140] To achieve satisfactory miscibility and improved properties, such
as the mechanical strength of lignin-based composites, modifications
are often needed. As an example, a lignin-based thermoplastic was
prepared by altering the molecular weight and then coupling with polybutadiene.[141] The enhanced thermoplastic properties of lignin-based
products will ensure better performance of lignin-based filaments
in FDM-based printing. 3D printing enables vast applications of lignin-based
materials as biobased plastics. Above all, to realize biomedical and
pharmaceutical applications, both the plastics and the printed scaffolds
need to be biocompatible and nontoxic.More recently, lignin
in different forms has been intensively studied
for biomedical applications and as a drug delivery carrier, particularly
due to its antioxidant activity. In a study of engineering PLA-lignin
nanofibers, the antioxidant activity increased with an increase in
the lignin content. However, high doses of lignin inhibited cell proliferation.[142] Thus, good biocompatibility is achieved at
a balanced lignin concentration. Blends with thermoplastics are suitable
inks for FDM printing. For DIW, water-based hydrogels of hyaluronan,
alginate, gelatin, and, more recently, cellulose nanomaterials have
been developed as ink formulations.[143,144] However,
a balance between the hydrophilicity and the hydrophobicity of the
matrix surface is critical for cell adhesion.[145] Thus, lignin, with its hydrophobic character, could be
incorporated into hydrogels to tune the hydrophilicity of the resulting
matrix.[146,147] Another emerging area of application is
the development of lignin-based nanoparticles as nanocarriers for
drug delivery.[68,148] Stable lignin-based nanosystems
may offer promising nanodelivery solutions for medical applications
when hydrogel inks are developed for printing.
Present and future perspectives
The application of wood-derived biopolymers to 3D printing techniques
for biomedical applications is an emerging field that offers unexploited
potential to seek more advanced functional materials from the most
abundant and sustainable resources on earth, as well as to respond
to the global trends toward personalized medicine and therapy. Cellulose
and its versatile derivatives have been widely studied in the fabrication
of customized DDDs capable of controlled drug release by using 3DP
and FDM printing combined with an HME step. More importantly, due
to the biocompatibility, superior mechanical properties, promotion
of cellular interactions and tissue development,[149] mimicking of the extracellular matrix, and in vitro biodegradability[150] of nanocellulose,
it is currently extensively employed as part of a new generation of
nanomaterials for versatile global biomedical applications. Both nanocelluloses
and their nanocomposites are used to fabricate tissue engineering
scaffolds and cartilage implants via 3D bioprinting techniques.[123,128,151,152] In particular, CNF with its intrinsic gel-formability satisfies
the application criteria for bioplotting, inkjet printing, and extrusion-based
printing. Hemicelluloses hold great promise as promoting agents, acting
as both fiber surface modifiers and cross-linkable auxiliary materials
in the formulation of CNF-based bioinks for 3D printing. Lignin is
the next most studied woodypolymer and possesses versatile properties
suitable for several 3D printing techniques. Due to the thermoplastic
nature of lignin, lignin has been incorporated into thermoplastic
polymers such as ABS for FDM printing.Nevertheless, the utilization
of wood-derived biopolymers as nontoxic
and biocompatible biomaterials in biomedical applications is limited
by FDA requirements regarding endotoxin levels. Cellulose and its
derivatives such as HPC (21CFR172.870), CMC (packaging), Na-CMC, methyl
ethyl cellulose (21CFR172.872), and FiberLean MFC (a composite of
microfibrillated cellulose and minerals) have received clearance from
the FDA as Generally Recognized As Safe (GRAS) food substances or
for use in food packages. Moreover, the use of MCC as a pharmaceutical
excipient and as a food additive dates back to the 1940s.The in vivo degradation of nanocellulose is another
critical issue limiting its development in biomedical applications.
The unavailability of enzymes to break the β-(1,4)-glycosidic
linkages and the extraordinarily high degree of crystallinity in nanocelluloses
make their degradation quite slow in the human body, leading to nonbiodegradability.
To address this issue, many attempts have been made to enhance the
degradability of cellulose products in vivo, such
as periodate oxidation to introduce 2,3-dialdehyde groups in the nanocellulose
chain,[153] enzymatic degradation using the
synergistic effect of nanocomplexed exoglucanase[150] and free endoglucanase, and irradiation with γ-radiation
to enhance the degradation rate.[154] On
the other hand, nonbiodegradable cellulose could be used as a durable
supportive material in applications such as cartilage meniscus implants,
bone tissue implants, and cardiovascular implants. Combined with advanced
3D printing techniques, patient-specific or customized implants can
be accessibly manufactured, easing the complexities of tissue regeneration
and drug delivery.[20]Another challenge
lies on the fact that the production of nanocellulose
is not yet cost-effective and completely environmentally friendly.
The high price of medical-grade nanocellulose products hinders their
comprehensive study and further application. On the market, GrowDex
from UPM (Finland) is one commercial CNF hydrogel product used as
a cell culture medium. Cellink is the only company that has commercialized
nanocellulose-based bioinks for the 3D bioprinting of human organs
and tissue. In particular, research initiatives and efforts are needed
to develop 3D printable woody bioinks aimed at minimizing the cost
while still satisfying the needs of versatile applications.There is a vast available amount of lignin. However, due to its
complex structure, its high value applications in areas such as the
biomedical field are just beginning to be explored. Its antioxidant
activity and hydrophobic character may open opportunities for medical
applications and drug delivery. However, its concentration-dependent
effect on cell viability should be considered, and further evaluation
should be carried out to understand its biocompatibility and cytotoxicity.Finally, wood-derived biopolymers are so-called bioinert materials:
they offer excellent biocompatibility without promoting biological
activities. Therefore, the application of wood-derived biopolymers
in the tissue engineering field is expected to create bioactive woody
bioinks through applicable functionalization. For instance, grafting
peptides onto cellulose or xyloglucan promotes cell adhesion and proliferation.[155,156] Another study has shown that epichlorohydrin-cross-linked HEC/soy
protein composite films had an anticoagulation effect on platelets,
which decreased the risk of thrombotic complications and promoted
hemopoiesis for wound dressing.[157] In summary,
wood-derived biopolymers are amenable to chemical functionalization,
and adaptation of their chemistry could result in significant changes
in the material properties, such as their processability, degradation,
stiffness, and physiologically relevant bioactivities.With
ongoing studies to fully understand how a tissue or scaffold
constructed by 3D printing with woody bioinks behaves in vivo and in the human body, we will hopefully begin to see a transition
from laboratory investigations of the 3D printing of wood-derived
bioinks for constructing prototype biomedical devices to more clinical
trials and finally to commercial products for therapy in the next
decade. Overall, 3D printing is a promising and exciting tool for
broadening the utilization of wood-derived biopolymers in tissue engineering
and regenerative medicine, but a considerable amount of effort is
still needed in the area of woody bioink development before it reaches
its full potential.As concluding remarks, the authors strongly
postulate the following:Multicomponent systems, e.g., nanocomposites,
are a promising trend in formulating woody bioinks, such as formulating
nanocellulose hydrogels for better printability and shape fidelity;Surface modification of
wood-derived
biopolymers to improve their compatibility with resin materials would
broaden their application to other 3D printing techniques such as
SLA with UV curing;Lignin and hemicelluloses, which are
abundant, easily modified, and biodegradable, will definitely attract
more attention as a component material for 3D printing.
Authors: Aase Bodin; Lage Ahrenstedt; Helen Fink; Harry Brumer; Bo Risberg; Paul Gatenholm Journal: Biomacromolecules Date: 2007-11-22 Impact factor: 6.988
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Authors: Olga L Evdokimova; Carla S Alves; Radenka M Krsmanović Whiffen; Zaida Ortega; Helena Tomás; João Rodrigues Journal: J Zhejiang Univ Sci B Date: 2021-06-15 Impact factor: 3.066
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