Novel flat and wide meniscal repair material improves the ultimate load of knot breakage in a porcine trans-capsular meniscal repair model.

BACKGROUND: In the meniscal repair procedures, a high ultimate load capacity and low cyclic creep at the repair site are favorable and lead to good biological incorporation of the tear site after surgery. Previous biomechanical tensile tests of the meniscal sutures have identified the suture knot as the weakest point. We hypothesized that the strength of a suture knot depends on the suture shape, and therefore, we compared three differently shaped suture materials composed of the same material and quantity per length. The purpose of this study was to determine whether a novel flat and wide repair material (FWRM), which consists of braided multi-threads that are cross-sectionally flat and wide, improves the ultimate load of knot breakage in a biomechanical experiment using a porcine trans-capsular meniscal repair model.
METHODS: Eighteen fresh-frozen porcine knees (n = 6 in each group) were used. A longitudinal tear in the middle segment of the medial meniscus was created and repaired with a trans-capsular inside-out method using the following suture materials: No. 2-0 braided polyester conventional suture, hollow suture, and FWRM. After the separation of the inner segment of the meniscus with leaving, the suture stability of the repaired menisci was biomechanically analyzed with a video camera system for widening after a cyclic load between 5 and 20 N was applied 300 times. Ultimate failure load and stiffness at 5 mm/ min were also analyzed.
RESULTS: We found no significant difference in suture widening after cyclic load tests [conventional suture, mean 0.51 mm (S.D. 0.39 mm); hollow suture, mean 0.23 mm (S.D. 0.11 mm); and FWRM, mean 0.54 mm (S.D. 0.08 mm)]. The failure mode in all specimens was knot breakage. Compared with those of the other groups, the ultimate failure load of FWRM was statistically significantly higher in the load-to-failure tests (conventional suture, mean 58.8 N [S.D. 8.25 N]; hollow suture, mean 79.4 N [S.D. 10.2 N]; and FWRM, mean 97.4 N [S.D. 3.65 N]; p < 0.05).
CONCLUSION: FWRM improves the ultimate load of knot breakage without altering stability. This material may contribute to safe and stable meniscus repair.

Background

The meniscus in the knee joint plays key biomechanical roles in shock absorption, load transfer, lubrication, knee joint stabilization, and articular congruity increase (Barber and Stone, 1985; Hsieh and Walker, 1976; Kurosawa et al. 1980; Mac 1950; Voloshin and Wosk, 1983). Several studies have reported that osteoarthritis can develop in the knee joint after meniscal injury or meniscectomy (Baratz et al. 1986; Johnson et al. 1974; Krause et al. 1976). Arthroscopic meniscal repair has demonstrated good results with various suture techniques, such as the inside-out, outside-in, and all-inside techniques (Paxton et al. 2011; Tengrootenhuysen et al. 2011; Xu and Zhao, 2015). Although each meniscal repair technique has its advantages and disadvantages, the inside-out method remains the gold standard (Henning et al. 1988; Horibe et al. 1996; Horibe et al., 1995; Noyes and Barber-Westin 2002).

The effectiveness of a meniscal suture depends on adequate biomechanical stability at the repair site, the biological incorporation of the tear site, and the healing capacity of the meniscus (Post et al. 1997; Seil et al. 2000). In the meniscal repair procedures, stability at the repair site under a high ultimate tensile load and a low cyclic creep are favorable and leads to good biological incorporation of the tear site after surgery. The results of biomechanical tensile tests of meniscal sutures used with the inside-out technique have shown that the suture knot is the weakest point, and therefore, knot breakage occurs during ultimate failure load testing (Asik and Sener 2002; Barber et al. 2009; Barber and Stone, 1985; Brucker et al. 2010; Post et al. 1997; Seil et al. 2000; Zantop et al. 2005). These results prompted us to strengthen the ultimate load of the knot to achieve better meniscal repair results using the inside-out technique.

We hypothesized that altering of the cross-sectional shape of the sutures might improve the ultimate load of knot breakage. To test this hypothesis, we biomechanically analyzed three suture materials with different cross-sectional shapes composed of the same material and quantity per length using a previously described porcine trans-capsular meniscal repair model (Iuchi et al. 2017). These three suture materials included the conventional suture, which consists of a central core thread surrounded by thinly braided multi-threads; a novel hollow suture composed of braided multi threads without a central core thread; and a novel flat and wide repair material (FWRM) comprising braided multi-threads that are flat and wide in cross-section. The biomechanical characteristics of these suture materials under a cyclic load have not been described, and the ultimate tensile loads of these materials remain unknown. Therefore, the purpose of this study was to clarify the biomechanical characteristics of these suture materials when used with the inside-out technique in a porcine trans-capsular meniscal repair model.

Methods

Specimens and meniscus repair model

Eighteen porcine knees obtained from 6-month-old animals were used. All specimens were kept frozen at −20 °C and then allowed to thaw at 4 °C for 24 h. The medial meniscus was cut 20 mm longitudinally with a scalpel in the middle segment, leaving a peripheral meniscus 3 mm from the capsule (Kohn and Siebert 1989; Zantop et al. 2005) after the removal of the patella, patellar tendon, muscles, cruciate ligaments, lateral collateral ligament, lateral meniscus, and lateral half of the joint capsule. Trans-capsular inside-out meniscal repair was performed using three different suture materials as previously described (Iuchi et al. 2017).

The needles for meniscus repair were inserted at two points, each 1.5 mm from the meniscus tear site. Then, the suture materials were manually tied on the capsule with four square knots (Fig. 1a).

Fig. 1

Inside-out meniscus repair procedure and biomechanical experiment methods. a A vertical suture initiated 3 mm from the inner edge of the meniscal lesion and meniscus was repaired within each 1.5-mm distance from the lesion. b Two points 1.5 mm away from the meniscal repair (points α and β) were marked and used to measure the distance after cyclic loading. c Biomechanical testing was conducted on a material testing machine and recorded with a video camera for analysis

Suture materials and experimental groups

The eighteen specimens were divided into three groups according to the type of suture material used. Each type of suture consisted of the same quantity of polyester per length (Fig. 2).

Fig. 2

Structure of the three suture materials and their suture knots (bar: 0.5 mm). a Conventional suture: 2–0 braided polyester suture consisting of a core surrounded by threads with a total diameter of 0.32 mm. b Hollow suture: 2–0 braided polyester suture without a core thread and a total diameter of 0.33 mm. c Flat and wide repair material (FWRM): braided polyester suture with a flat form that had a height of 0.18 mm and width of 1.3 mm in cross-section

The conventional suture group (C group, n = 6) used No. 2–0 braided polyester suture (Stryker Japan KK, Tokyo, Japan) consisting of a core thread surrounded by thin multi-threads with a total diameter of 0.32 mm (Fig. 2a). The hollow suture group (H group, n = 6) used No. 2–0 braided polyester suture (MENISCUS SUTURE 2–0 POLYESTER HOLLOW, Stryker Japan KK) composed of polyester multi-threads without a core thread. The diameter of each thread in the hollow suture was double that of the threads in the conventional suture. The hollow suture had a total diameter of 0.33 mm (Fig. 2b). The FWRM group (FW group, n = 6) used braided polyester material (MENISCUS SUTURE MESH, Stryker Japan KK) 0.18 mm high and 1.3 mm wise in cross-section (Fig. 2c). According to the manufacturer’s specifications (MATSUDAIKA KOGYO CO., LTD, Tokyo, Japan), the mean ultimate failure loads of the conventional suture, hollow suture, and FWRM are 41.7 N (S.D. 2.2 N), 67.0 N (S.D. 2.8 N), and 67.2 N (S.D. 4.2 N), respectively.

Biomechanical tensile evaluation

Stability under cyclic loading, ultimate failure load, and stiffness during load-to-failure testing were biomechanically evaluated using a material testing apparatus, AUTOGRAPH AG-IS (SHIMADZU, Kyoto, Japan), as previously described (Iuchi et al. 2017). Briefly, the femur and tibia were set with custom holders, and No. 2 polyester sutures stitched at both ends of the meniscus were connected to the load cell through a clamp (Fig. 1b-c). A cyclic loading between 5 and 20 N was applied for 300 cycles, and a load-to-failure test was performed based on a minimum measurement of one-tenth of 1 mm, as previously described (Iuchi et al. 2017; Chang et al. 2005). To analyze cyclic creep, we marked two small dots adjacent to the suture insertion sites (Fig. 1b, α and β), and the motion of the two dots during cyclic loading was recorded with a video camera (HDR-CX370V; SONY, Tokyo, Japan). Then, the distance between the two dots was measured with image analysis software (DIPP-Motion Pro2D; DITECT, Tokyo, Japan). The widening of the sutures was calculated as the difference in the distances between the dots at the first cycle and the last cycle under a load of 5 N. This method allowed us to measure the actual widening at the repair site excluding the slippage of each clamp and the stress-relaxation of the soft tissue around the knee (Rosso et al. 2011, 2014).

After the cyclic loading test, the load-to-failure test at 5 mm/min was performed, and the stiffness during the load-to-failure test was also calculated in the linear region of the load-displacement curve. The failure mode was then documented. The three groups were compared in terms of widening after the cyclic load, ultimate failure load, stiffness, and failure mode.

Statistical analysis

The data for each suture type were compared using one-way analysis of variance followed by the Tukey post hoc test to detect significant differences with statistical analysis software (PASW Statistics 18.0: SPSS Chicago, IL, USA). The statistical significance was set at p < 0.05.

Results

The mean widening of the repair site after the cyclic load test was 0.51 mm (S.D. 0.39 mm) in the C group, 0.23 mm (S.D. 0.11 mm) in the H group, and 0.54 mm (S.D. 0.08 mm) in the FW group. There were no significant differences among these three groups (Table 1). The ultimate failure loads showed a mean value of 58.8 N (S.D. 8.25 N) in the C group, 79.4 N (S.D. 10.20 N) in the H group and 97.4 N (S.D. 3.65 N) in the FW group. With respect to the ultimate failure load, the H group was significantly higher than that of C group (p < 0.01), and FW group was significantly higher than those of C and H groups (C group vs. FW group, p < 0.01; H group vs. FW group, p = 0.02; Table 1). In the load-to-failure test, failure in all groups occurred owing to knot breakage, but no mid-substance suture breakage, suture loosening, or meniscal cut-out was observed (Table 2). The mean stiffness was 27.1 N/mm (S.D. 7.70 N/mm) in the C group, 45.0 N/mm (S.D. 7.74 N/mm) in the H group, and 43.7 N/mm (S.D. 7.93 N/mm) in the FW group. Compared with those of the other groups, the stiffness value of the C group was significantly lower (C group vs. H group, p < 0.01; C group vs. FW group, p = 0.01; Table 1).

Table 1

Widening after a cyclic loading, ultimate failure load and stiffness of the suture materials

	Widening after cyclic loading (mm)	Ultimate failure load (N)	Stiffness (N/mm)
C group (n = 6)	0.51 ± 0.39	58.8 ± 8.25a,b	27.1 ± 7.70d,e
H group (n = 6)	0.23 ± 0.11	79.4 ± 10.2a,c	45.0 ± 7.74d
FW group (n = 6)	0.54 ± 0.08	97.4 ± 3.65b,c	43.7 ± 7.93e

All values are given as means ± S.D. There were no statistically significant differences in widening among the groups after the cyclic load test. However, there were statistically significant differences among the groups in ultimate failure load. Compared with that of the other groups, the stiffness of the C group was significantly lower

a, b, d: p < 0.01; c: p = 0.02; e: p = 0.01

Table 2

Failure modes

	Knot breakage	Suture breakage	Suture loosening	Meniscal cut-out
C group	6/6	0/6	0/6	0/6
H group	6/6	0/6	0/6	0/6
FW group	6/6	0/6	0/6	0/6

Failure in all groups occurred owing to knot breakage, and no mid-substance suture breakage, suture loosening, or meniscal cut-out was observed

Discussion

In meniscal repair, suture stability, and strength are key factors in meniscal healing, and a more stable and stronger suture is favorable (Post et al. 1997; Seil et al. 2000). We analyzed the stability and ultimate strength of three differently shaped suture materials in a porcine trans-capsular meniscal repair model.

There were no statistically significant differences in suture widening among these suture materials after cyclic load testing. Although there was concern that the knot made with FWRM would become unstable because of its flatness, the results of the cyclic load test showed that FWRM was as stable as both the conventional and the hollow sutures.

Interestingly, compared with that of the hollow suture, the ultimate failure load of the meniscal repair with FWRM was significantly higher, although the ultimate failure load of the hollow suture was almost the same as that of the FWRM. It is reasonable to assume that the repair weakens at the knot because knotting damages the thread via kinking or twisting, or both. Different suture material shapes have different knot configurations, and the shape might affect the degree of suture damage that occurs at the knot. Indeed, FWRM had a higher ultimate load with a smaller standard deviation, which suggests that it is consistently less damaged by knotting.

To the best of our knowledge, this study is the first to demonstrate that suture material with a flat and wide shape made of the same material and quantity per length as conventional polyester suture can improve the ultimate failure load of knot breakage. This improvement may occur because round suture material induces more folding or kinking compared with that of a flat and wide material.

Compared with that of the conventional suture, the stiffness values of the hollow suture and FWRM were significantly higher. This result might be attributable to the fact that only the core thread of the conventional suture elongates during the load-to-failure test, whereas in the hollow suture and FWRM, the entire thread conveys tensile stress. This difference in elongation may confer the greater stiffness observed in the hollow suture and FWRM.

The FWRM may have two potential advantages in addition to its high ultimate failure load and stability after cyclic loading. First, the lower profile of FWRM may make it safer for use in articular cartilage. Second, the flat shape of FWRM increases its area of contact with the injured meniscus, thereby reducing contact stress. One previous study showed that drawing strong sutures in the meniscus caused meniscal injury through repetitive stress (Seil et al. 2000), and in a porcine model, nearly 20% of the failure modes were meniscal cut-outs with No. 2–0 Force Fiber (Teleflex Medical, Research Triangle Park, NC) (Masoudi et al. 2015). In the present study, the ultimate failure load of the FWRM was 96.6 N, which was higher than those of the other two sutures, although the failure mode in all of the suture types was knot breakage with no meniscal cut-out. This finding may support the second potential advantage of the flat shape of FWRM. Similar features of flat-shaped materials were described in the field of spine and shoulder surgery (Boyer et al. 2015; Fujita et al. 2006; Hamasaki et al. 2010; Liu et al. 2017; Takahata et al. 2007), with greater footprint contact pressure being reported in an in vitro biomechanical study (Liu et al. 2017) and a lower re-tear rate reported in a clinical study (Boyer et al. 2015). Injured menisci are vulnerable to damage and cuts by sutures. By reducing these risks, the novel FWRM may have advantages over conventional suture material in the clinical setting. However, these advantages have not yet been verified, and further studies are necessary.

This study has limitations. First, a porcine meniscus was used instead of a human meniscus. Most available cadavers are from elderly patients who are likely to have degenerated menisci that introduce the risk that the biomechanical results would vary among specimens. Because several studies have shown that porcine menisci have properties comparable to those of human menisci (Barber and Stone, 1985, 2009; Fantasia et al. 2012; Joshi et al. 1995; Buckland DM et al. 2015; Masoudi et al. 2015), we selected undamaged porcine menisci to perform our study with high precision. Second, we did not investigate the consequences of suture shape in meniscus repair after surgery because the outcomes in this study were measured at time zero after surgery. Third, we conducted our biomechanical analysis only on the middle segment of the medial meniscus, and a recent study indicated that the location of sutures in the meniscus may affect their biomechanical features (Tiftikci and Serbest 2017). Finally, we did not investigate all-inside devices or sutures made of ultra-high-molecular-weight polyethylene (UHMWPE). Many suture devices using UHMWPE have been developed recently, and they show both high ultimate failure loads in biomechanical testing (Asik and Sener 2002; Barber et al. 2009, 2012; Brucker et al. 2010; Chang et al. 2005; Gunes et al. 2009; Iuchi et al. 2017; Joshi et al. 1995; Buckland DM et al. 2015; Zantop et al. 2005) and good clinical results (Moatshe et al. 2017; Tiftikci and Serbest 2016). These novel devices made of UHMWPE may further improve ultimate failure loads if a suture shape such as that of FWRM is used.

Conclusions

The results of this biomechanical experimental study comparing three different shaped suture materials with the same material and quantity per length showed no significant differences in stability after cyclic load testing, but FWRM had a significantly higher ultimate failure load in meniscal repair according to the load-to-failure test. The FWRM was superior to conventional and hollow sutures in terms of the ultimate load of knot breakage and may improve the stability of meniscal sutures.