Recovery of protein hydrolysate and chitosan from black tiger shrimp (Penaeus monodon) heads: approaching a zero waste process.

Shrimp heads are considered as a potential source for the recovery of many valuable components such as chitin, protein and carotenoids. In the present study, both protein hydrolysate and chitin/chitosan were recovered using combination of physical, biological and chemical treatments. Shrimp heads were separated from liquid phase by a facile and efficient physical pretreatment. The liquid fraction was then hydrolyzed using formic acid and vacuum concentrated to obtain an astaxanthin-rich protein hydrolysate. The solid fraction was used to produce chitin by deproteination and demineralization. The hydrolysate consisted of a high astaxanthin (192 ppm) and protein (26.3 wt%) content. Chitosan prepared from chitin showed a high degree of deacetylation (85.4%) with low protein (0.25 wt%) and mineral (0.22 wt%) contents. The relative crystalline structure of the chitin and chitosan were 54.7 and 10.4%, respectively. The deacetylation of chitin was confirmed by Fourier Transform Infrared Spectroscopy. The present procedure approached to produce maximum valuable components including astaxanthin-rich protein hydrolysate and chitin/chitosan from shrimp head waste.