Neeraj Dwivedi1, Nalam Satyanarayana1, Reuben J Yeo1, Hai Xu2, Kian Ping Loh2, Sudhiranjan Tripathy3, Charanjit S Bhatia1. 1. Department of Electrical and Computer Engineering, National University of Singapore, 117583 Singapore. 2. Graphene Research Centre and Department of Chemistry, National University of Singapore, 117543 Singapore. 3. Institute of Materials Research and Engineering (IMRE), A*STAR (Agency for Science, Technology, and Research), 3 Research Link, 117602 Singapore.
Abstract
One of the key issues for future hard disk drive technology is to design and develop ultrathin (<2 nm) overcoats with excellent wear- and corrosion protection and high thermal stability. Forming carbon overcoats (COCs) having interspersed nanostructures by the filtered cathodic vacuum arc (FCVA) process can be an effective approach to achieve the desired target. In this work, by employing a novel bi-level surface modification approach using FCVA, the formation of a high sp(3) bonded ultrathin (~1.7 nm) amorphous carbon overcoat with interspersed graphene/fullerene-like nanostructures, grown on magnetic hard disk media, is reported. The in-depth spectroscopic and microscopic analyses by high resolution transmission electron microscopy, scanning tunneling microscopy, time-of-flight secondary ion mass spectrometry, and Raman spectroscopy support the observed findings. Despite a reduction of ~37% in COC thickness, the FCVA-processed thinner COC (~1.7 nm) shows promising functional performance in terms of lower coefficient of friction (~0.25), higher wear resistance, lower surface energy, excellent hydrophobicity and similar/better oxidation corrosion resistance than current commercial COCs of thickness ~2.7 nm. The surface and tribological properties of FCVA-deposited COC was further improved after deposition of lubricant layer.
One of the key issues for future hard disk drive technology is to design and develop ultrathin (<2 nm) overcoats with excellent wear- and corrosion protection and high thermal stability. Forming carbon overcoats (COCs) having interspersed nanostructures by the filtered cathodic vacuum arc (FCVA) process can be an effective approach to achieve the desired target. In this work, by employing a novel bi-level surface modification approach using FCVA, the formation of a high sp(3) bonded ultrathin (~1.7 nm) amorphous carbon overcoat with interspersed graphene/fullerene-like nanostructures, grown on magnetic hard disk media, is reported. The in-depth spectroscopic and microscopic analyses by high resolution transmission electron microscopy, scanning tunneling microscopy, time-of-flight secondary ion mass spectrometry, and Raman spectroscopy support the observed findings. Despite a reduction of ~37% in COC thickness, the FCVA-processed thinner COC (~1.7 nm) shows promising functional performance in terms of lower coefficient of friction (~0.25), higher wear resistance, lower surface energy, excellent hydrophobicity and similar/better oxidation corrosion resistance than current commercial COCs of thickness ~2.7 nm. The surface and tribological properties of FCVA-deposited COC was further improved after deposition of lubricant layer.
With the growing usage and demand for digital data storage in recent years, the magnetic
hard disk drive (HDD) industry is working towards finding solutions to achieve higher
data storage densities. For HDDs, the target is to achieve an areal density of 4
Tb/in2 by 2020, which is a fourfold increase from today’s
areal density of 1 Tb/in2
1. One of the essential requirements to achieve the target is the
reduction of head media spacing (HMS) to ~5 nm1. Among the various factors that contribute to HMS, the media overcoat thickness
comprises the major part. Hence, the overcoat thickness should be reduced from
~2.5 nm for 1 Tb/in2 to
~1.6 nm for 4 Tb/in2 without compromising its
functional performance1. Owing to promising protective
characteristics, ultrathincarbon overcoats (COCs) are used on hard disk media to
protect them from corrosion and mechanical wear. The sp3 carbon bonding
is the key characteristic of the COC which contributes to improvement of its corrosion-
and wear resistance234. However, lowering the thickness of
conventional COCs deposited by plasma enhanced chemical vapor deposition (PECVD) or
sputtering can introduce unavoidable tribological and corrosion issues, particularly at
the thickness <2 nm3456. This has spurred
immense interest to search and explore alternative processes to tailor the
microstructure of COCs such that the desirable functional performance can be realized at
a thickness of <2 nm for future media overcoats.Filtered cathodic vacuum arc (FCVA) has the ability to deposit continuous, dense and high
sp3 bonded carbon films at such low thickness levels367. Moreover, recent studies have shown that FCVA-grown
non-hydrogenated COCs possesses higher thermal stability than PECVD-grown hydrogenated
carbon (CHx) overcoats, which may be due to the presence of high
sp3 carbon bonding and the absence of hydrogen in FCVA-grown
COCs8910. This indicates that FCVA-processed COCs have
great potential to be used in future magnetic recording technologies such as heat
assisted magnetic recording (HAMR).Advanced carbon nanomaterials such as fullerene-like carbon and graphene nanostructures
show remarkable properties such as high hardness, low friction, high elasticity, high
wear- and corrosion resistance111213. Hence, the inclusion of
graphene/fullerene-like carbon nanostructures in a highly sp3 bonded
amorphous carbon (a-C) matrix could be an effective way to further enhance the
characteristics of carbon films particularly at ultrathin film levels
(<2 nm) for future HAMR application. While the presence of high
sp3 carbon bonding helps to acheive high thermal stability as well as
high corrosion- and wear resistance, the presence of these graphene/fullerene-like
carbon nanostructures can contribute to further improvement of the wear- and corrosion
resistance of the COC as well as to attain low friction. Thus, due to their synergetic
effect the presence of graphene/fullerenecarbon nanostructures in a highly
sp3 bonded a-Cultrathin film may show improved functional
performance for for future media overcoats. It has been proposed that the FCVA technique
has the ability to produce a-C films embedded with graphene/fullerene-like
nanocrystallites by using a high local gas pressure141516.
Amaratunga et al.14 and Alexandrou et al.16 confirmed the presence of graphene/fullerene-like nanocrystallites
in amorphous carbon matrix by transmission electron microscopy (TEM) and electron energy
loss spectroscopy (EELS), while Chhowalla et al.15 have
employed mass spectrometry to investigate the generation of fullerene-like carbon
structures in the plasma phase and later by TEM in the condensed state. By examining the
functional performance, they found that a-C films with embedded fullerene-like and/or
graphene-like nanocrystallites show high hardness, high elastic recovery, high wear
resistance and low friction. Recently, Tembre et al.17 have
also reported the synthesis of fullerene-like structures during the growth of cobaltcarbon (Co-C) composite films by a pulsed arc process. Employing high C+
ion energy, high deposition temperature (above room temperature) and post deposition
laser annealing the synthesis of amorphous carbon films with oriented graphitic-like
structures by FCVA has also been demonstrated181920. Apart from
FCVA, amorphous carbon films with presence of fullerene-like nanostructures or
fullerene-like carbon films can also be prepared by sputtering and PECVD2122232425. However, in view of the advantages of
FCVA-processed COCs for future hard disk drive application, the realization of such COCs
by FCVA can be more interesting. So far, the literature related to the formation of
graphene/fullerene-like and oriented nanostructures incorporated amorphous carbon films
and their superior functional performances by either FCVA or sputtering and PECVD have
involved thicker films ranging from ~25 nm to
~1500 nm141516171819202122232425. However, to the best
of our knowledge, there have not been any studies reported on the formation of ultrathinCOCs (<2 nm) incorporated with these advanced carbon
nanostructures.In this work, through employing bi-level surface modification of media by carbon using
FCVA, fabrication of <2 nm thick and high sp3 bonded
COC with interspersed graphene/fullerene-like nanostructures is reported. In-depth
characterizations by high resolution microscopic and spectroscopic techniques were
employed to confirm and articulate the underlying phenomenon leading to the formation of
such nanostructures in ultrathin (~1.7 nm) COC with superior
functional performance. The comparison of the properties of the FCVA-processed COC with
current thicker (~2.7 nm) commercial COC grown by PECVD clearly
reflected the effectiveness of the FCVA process in developing the COC with low friction,
high wear- and corrosion resistance and high hydrophobicity at thickness
<2 nm. The perfluoropolyether (PFPE)-based lubricated (lube) was also
applied on FCVA-deposited COC to compare the tribological and surface properties of
media with our COC and lube and full commercial media with commercial COC and commercial
lube.
Results
In this study, we included following 9 samples namely: plasma etched CoCrPt:oxide
bare magnetic media without COC and without lube (S-1), specially prepared
commercial media with commercial COC of thickness ~2.7 nm
but no lube (S-2), media with ~1.7 nm COC deposited at
350 eV followed by 90 eV using FCVA (S-3), media with
~1.2 nm COC deposited at 20 eV using FCVA (S-4),
media with ~1.6 nm COC deposited at 20 eV using
FCVA (S-5), media with ~1.9 nm COC deposited at
90 eV followed by 50 eV using FCVA (S-6), plasma etched bare
magnetic media without COC but with lube (S-7), full commercial media with
~2.7 nm commercial COC and ~1 nm
commercial lube (S-8) and media with ~1.7 nm COC deposited
at 350 eV followed by 90 eV using FCVA with
~1.4 nm lube. Out of these samples, the samples S-2, S-8,
S-3 and S-9 lie at the core of this study and hence they are characterized and
discussed in detail. To understand and explain the mechanism of the formation of
unique nanostructures in the 350/90 eV grown FCVA-based COC in sample
S-3, other low energy deposited FCVA-based COCs in samples S-4, S-5 and S-6 are also
considered. Sample S-1 and S-7 are used for reference/comparison. A table containing
the description of all these samples can be seen in supplementary information S1 and details of these
samples can also be found in the experimental section. Figure
1a–e illustrates a schematic of the deposition process of
sample S-3 (and other FCVA processed samples i.e. samples S-4, S-5 and S-6). The
starting substrate used for the preparation of sample S-3 was a commercial hard disk
media with its original commercial COC of thickness ~2.7 nm
and lube of thickness ~1 nm. To deposit COC by FCVA, the
commercial COC and lube were first removed from the substrates. This was done by
in situ sputter etching of the substrates with Ar+ plasma
at ion energy of ~500 eV for 300 s within the
FCVA chamber and without breaking the vacuum of the chamber in order to avoid the
surface oxidation of the media before FCVA treatment (Fig.
1a–c). The bi-level surface modification process was then
performed by exposing the etched disks to first high energy C+ ions
of 350 eV (Fig. 1d) followed by lower energy
C+ ions of 90 eV (Fig. 1e).
Figure 1
Schematic representation of the substrate and fabrication process of FCVA
deposited carbon in sample S-3.
(a) Current commercial hard disk media with magnetic layers,
commercial COC and lubricant, (b) Ar+ ion etching of
commercial media to remove the commercial COC and lube, (c)
commercial media after removal of commercial COC and lubricant, (d)
1st level carbon modification of etched commercial media
at C+ ion energy of 350 eV using FCVA and
(e) 2nd level carbon modification of media at
C+ ion energy of 90 eV using FCVA.
The thickness of the COCs in samples S-2 and S-3 were measured by cross-section high
resolution transmission electron microscopy (HRTEM), as shown in Fig.
2a,b, respectively. Both of the images show CoCrPt-alloy based magnetic
media, capping layer (titanium nitride), and the ultrathinCOC in between the
magnetic media and capping layers. The thickness of the commercial COC in sample S-2
was estimated to be 2.7 ± 0.1 nm,
while the thickness of the COC in sample S-3 was measured to be
1.7 ± 0.1 nm. In addition, the HRTEM
image of sample S-3 reveals an unusual nanolayered morphology of the COC, which does
not appear in typical amorphous carbon films. This kind of ordering has been seen
previously in graphene, carbon nanotubes (CNTs) and fullerene-like structures142126. Figure 2c shows the zoomed-in
image of a portion of the COC sample S-3, which is indicated by the red color
rectangle in Fig. 2b. The HRTEM image reveals that the carbon
structure contains curved basal planes, which results in crosslinking of the planes.
These curved layer structures could be similar to that of fullerene-like structures
as observed by Sjostrom et al.21 or fullerene-like
nano-onions as detected by Hultman et al.22 The
formation of fullerene-like composites has also been reported in case of the
energetic deposition process in vacuum arc evaporation141516. However, the curved layer structure was not observed in commercial COC
(sample S-2).
Figure 2
Cross-sectional HRTEM images.
Samples (a) S-2 and (b) S-3. Figure (c) is the zoomed-in
version of certain portion of sample S-3, which is indicated by red color
rectangle in (b).
Scanning tunneling microscopy (STM)
To further analyze such carbon nanostrctures, scanning tunneling microscopy (STM)
measurments were performed on sample S-2 and S-3 and the results are shown in
Fig. 3. At first observation, the STM images of both
of these COCs were found to show the formation of carbon
nanostructures/nanoaggregates, which are different from as-deposited usual
thicker carbon films that show amorphous carbon structures27. Although both types of COCs showed nanostructuring, their morphology
and size of nanostructures were significantly different (Fig.
3a,g). From the STM image shown in Fig. 3a, the
morphology of carbon in sample S-3 was found to be very flat with a root mean
square (RMS) roughness only 0.2 nm. To gain further insight into the
fine structure, we analyzed the surface of this sample in detail within an
atomically resolved range as shown in Fig. 3b,c. The
morphology of carbon in Fig. 3b appears to be similar to
the morphology of defected graphene found on Cu (see
supplementary information S2). This
could lead to the possibility of the formation of graphene-like structures in
the localized range. To further confirm the formation of such structures within
the COC, the periodicity of carbon was analyzed. From Fig.
3c, it can be seen that the local periodicity is found to be
0.25 nm, which displays a graphene lattice. Recently, Hong et
al.28 examined graphene by STM and observed a
bipartite graphenehoneycomb structure. In bipartite graphene, they realized one
of the periods to be 0.246 nm (or ~0.25 nm)
along the zigzag orientation and another period to be 0.426 nm along
the armchair orientation. The zigzag orientation matches well with the period of
carbon observed in sample S-3. Hence, the STM results indicated the formation of
graphene-like nanostructures locally in S-3. However, long range periodicity was
not observed in sample S-3. In Fig. 3c, the shape of the
carbon network represents the curved graphene-like structure which is similar to
those observed in fullerene-like onions deposited by the vacuum arc process1416. The curved layer structure was also seen in the HRTEM
analysis of sample S-3 (Fig. 2b,c). Hence, the overall
structure of carbon in the sample S-3 can be said to consist of interspersed
graphene/fullerene-like nanostructures within an amorphous matrix of carbon.
Further, sample S-3 was annealed at 543 K for 30 min in
ultra-high vacuum (UHV) to observe any temperature induced evolution in the
morphology/topography of the carbon structure (Fig.
3d–f). A significant change in morphology of the carbon
after annealing was observed with respect to its non-annealed counterpart. After
annealing we did not observe an increase in the long range periodicity of the
carbon structure. The STM images in the atomically resolved range (Fig. 3f) revealed the coalescence of carbon atoms after
annealing, leading to destruction of local periodic structure. At the same time,
the RMS roughness increased to 0.33 nm.
Figure 3
STM images.
Samples S-3 [(a–f)] and S-2 [(g–i)] for
topographical analysis. (a) The size of STM image in (a) is
300 × 300 nm2.
(b) and (c) are the close-up STM images. (d),
(e) and (f) are the STM topographical images of sample S-3
after annealing at 573 K in UHV. (d) The size of the STM
image in (d) is
300 × 300 nm2.
(e) and (f) are the close-up STM image. (g) The
size of STM image in (g) is
300 × 300 nm2.
(h) and (i) are the close-up STM images. (j),
(k) and (l) are RMS histograms of the surfaces in
(a), (d) and (g), respectively. All the STM images
were recorded at similar conditions
(It = 0.5–1 nA,
Vg = 1 ~ 3 V).
In order to reveal the uniqueness of the carbon structure found in sample S-3, we
have also examined the surface of carbon in current commercial media sample S-2,
which is shown in Fig. 3g–i. The structure of
carbon in sample S-2 is found to be quite different from that of carbon
incorporated with graphene/fullerene-like nanostructures as seen in sample S-3.
The STM images of sample S-2 revealed the formation of carbon nanoaggregates
(Fig. 3g). This sample was also analyzed in an
atomically resolved range. From the atomically resolved images (Fig. 3h,i), we found that the morphology of carbon in this sample
remained in a nanoaggregated form. The RMS roughness in sample S-2 was found to
be 0.5 nm, which is comparatively higher than that of sample S-3.
The RMS histograms of the surfaces in Fig. 3a,d,g are
shown in Fig. 3j,k,l, respectively.To understand the role of energetics on the surface topography of FCVA-deposited
carbon films, we have also deposited ultrathincarbon films on CoCrPt-alloy
based media at a relatively lower ion energy of 20–25 eV
and via moderate ion energy bi-level surface modification at 90 eV
followed by 50 eV (90/50 eV) using FCVA. The thicknesses
of the carbon films were kept as low as
1.2 ± 0.1 nm (sample S-4) and
1.6 ± 0.1 nm (sample S-5) for
20–25 eV grown carbon films, whereas a graded
carbon film of thickness
1.9 ± 0.1 nm was prepared using
C+ ion energies of 90 eV followed by
50 eV in a bi-level surface modification scheme (sample S-6). The
thicknesses of these three carbon films were also estimated by HRTEM (not shown
here). Figure 4a–c show the STM images of
sample S-4, whereas Fig. 4d–f show the STM
images of sample S-5. The STM images of both of these samples were found to be
similar to those observed for sample S-2, which showed the formation of carbon
nanoaggregates. Moreover, the RMS roughnesses of 0.53 nm and
0.48 nm were observed in samples with COC thicknesses of
~1.2 nm and ~1.6 nm,
respectively, which were similar to the RMS roughness found in sample S-2
(0.5 nm). Meanwhile, the moderate ion energy bi-level surface
modified film (90/50 eV, sample S-6) also revealed the formation of
carbon nanoaggregates (Fig. 4g–i), which was
found to be similar to that of commercial COC and COCs grown at low
C+ ion energy (20–25 eV) by FCVA.
Moreover, its RMS roughness, which was observed to be 0.49 nm, was
also found to be similar to that of samples S-2, S-4 and S-5. The RMS histograms
of the surfaces in Fig. 4a,d,g are shown in Fig. 4j,k,l, respectively.
Figure 4
STM images.
Ultrathin carbon films deposited at relatively lower ion energy of
20-25 eV [(a–f)] and at low energy bi-level
surface modification of 90 eV followed by 50 eV
(90/50 eV) [(g–i)] using FCVA. (a),
(b) and (c) are the STM images for the carbon film with a
thickness of 1.2 nm (sample S-4). (d), (e) and
(f) are the STM images for the carbon film with a thickness of
1.6 nm (sample S-5). (g), (h) and (i) are
the STM images of the carbon film with a thickness of
~1.9 nm deposited using bi-level surface
modification at 90/50 eV (sample S-6). (j), (k)
and (l) are RMS histograms of the surfaces in (a), (c)
and (f), respectively. All the STM images were recorded at similar
conditions
(It = 0.5–1 nA,
Vg = 1 ~ 3 V).
TOF-SIMS and Raman spectroscopy
Mass spectra by time-of-flight secondary ion mass spectrometry (TOF-SIMS) were
recorded to understand the structure of carbon at the molecular level for
samples S-2 and S-3. The TOF-SIMS mass spectra for these two samples are shown
in Fig. 5a,b, respectively. The intensity scale for both
of these samples was kept same to clearly visualize the intensity difference
between the various species. The structure of a fullerene molecule
(Cn) is a caged structure of carbon, which possesses 12 pentagons
and hexagons within the carbon network.
Fused pentagons have a sp3-type of carbon network, whereas shared
hexagons have a sp2-type of carbon network26. Hence, the inclusion and increase of hexagons in fullerene molecules
leads to a structural transformation from
sp3→sp2. This explains the
C20fullerene molecule (n = 20) possesses
only pentagons (no hexagons) and shows a sp3-type of carbon
network. However, when the hexagons in fullerene molecules are increased to 20
and 25 for C60 and C70, respectively, the structure
transforms to sp3→sp2carbon network.
The C60 molecule reveals a sp2.3 bonding
hybridization29. However, an exact sp2
hybridization can be attained by infinite fullerene, which is similar to a
graphene plane with cyclic boundary conditions. Hence, the aim of recording the
mass spectra is to find out the presence of fullerene-like structures in the
deposited COCs. Although many molecular structures of fullerene have been
described in the literature, only some of them are stable. Hence, we have
limited our analysis to few species, namely C (12 amu), C20 (240
amu), C30 (360 amu), C40 (480 amu), C50 (600
amu), C60 (720 amu) and C70 (840 amu) as shown in Fig. 5a,b. The presence of C60 molecules is found
to be very promising in sample S-3 though the presence of other molecules were
also observed in both of these samples. The mass spectra of samples S-2 and S-3
show an intense peak at 12 amu, which is attributed to the neutral carbon.
Interestingly, the mass spectra of these samples reveal the generation of a
C20 peak. The intensity of the C20 peak was found to
be ~1.5-1.6 times more intense in sample S-3 than in sample S-2,
which is attributed to the presence of higher sp3 carbon bonding
in sample S-3 as confirmed by XPS (discussed later). The generation of the
C20 peak in the plasma of carbon by FCVA had been observed by
Chhowalla et al.15 Paillard29
had also studied various small fullerene molecules
(C20-C32) using a combination of mass spectroscopy (by
TOF-SIMS) and deep UV Raman techniques, where the C20 peak was
detected in the mass spectra. Apart from C20, C30 was also
found to be present in both of these samples. However, the presence of
C40, C50, C60, and C70 were
negligible in sample S-2 although they were observed to be present in
significant amounts in sample S-3.
Figure 5
TOF-SIMS and Raman spectroscopy.
Mass spectra of samples (a) S-2 and (b) S-3 showing different
molecular structures of carbon. Visible Raman spectra of COC in samples
(c) S-2 and (d) S-3.
It should be noted that except C60 and C70, all other forms
of fullerene are not stable. C60 is the most stable form of fullerene
followed by C70 fullerene. Hence, although sample S-3 showed many
fullerene-like carbon species, the most exciting result is the generation of the
C60 and C70 fullerene structures. However,
C60 and C70 were found to be absent in the mass
spectra of sample S-2. Considering the stability of fullerenes particularly in
the condensed state, the formation of the fullerene-like structures could be
judged based only on C60 and C70.Raman spectroscopy is a widely used tool for structural characterization of
carbon based materials. The main purpose for conducting Raman measurements is to
gain greater insight into the structural ordering, which was seen in sample S-3.
The visible Raman spectra of samples S-2 and S-3 are shown in Fig. 5c,d, respectively. The visible Raman spectrum of carbon in
sample S-2 showed its signature D and G peaks. The D peak is due to the
A breathing mode of sp2carbon
atoms in rings. The G peak ascribes to in-plane bond stretching motion of pairs
of sp2carbon atoms in both aromatic rings and olefinic
chains30. Surprisingly, the visible spectrum of carbon
in sample S-3 was found to be quite different from that in sample S-2 in terms
of band broadening. As a result of band broadening, the spectrum of carbon in
sample S-3 could not be well fitted with two peaks. Further, usually the G peak
of amorphous carbon films can be fitted using either Gaussian31323334, or Lorentzian3536 or
Breit-Wigner-Fano3037 (BWF) functions, while the D
peak can be fitted only by either Gaussian or Lorentzian functions. Though we
could fit the G peak with the BWF function and the D peak with Lorentzian
function for sample S-2 (see
supplementary information S3),
however, the G peak could not be well fitted with BWF function for sample S-3
due to the unusual shape of Raman spectrum of FCVA-deposited COC. The best
fitting for sample S-3 was obtained when the Gaussian function was used. Hence,
the Raman spectra fitted with two Gaussian components for sample S-2 and four
Gaussian components for sample S-3 were discussed and compared. Many researchers
had also observed similar Raman spectra of carbon and had fitted their spectra
with more than two Gaussian components383940. Along
with the D and G peaks which are observed in the usual Raman spectra of
amorphous carbon41, the visible Raman spectra of carbon in
sample S-3 showed two additional peaks at
1220 cm−1 (peak #1) and
1477 cm−1 (peak #2). It is well
stablished that fullerenes (C60 and C70) showed strong
peak at ~1470 cm−142. Kovacs et al.28, Wang et
al.39, and Diaz et al.43 had also performed extensive Raman analysis on amorphous carbon films
containing fullerene-like clusters and they had assigned peaks appearing in the
range of 1470–1490 cm−1 to
fullerene-like carbon. Hence, the peaks at
~1477 cm−1 in the visible
Raman spectra of sample S-3 are assigned to fullerene-like carbon structures,
which are localized distributed in an amorphous carbon matrix as evidenced by D
and G peaks. On the other hand, pertaining to assignment of the peak in the
range of 1150-1250 cm−1 to either
sp3 phase of carbon404445464748 or transpolyacetylene49 by the researchers, the
observed peak at 1220 cm−1 could be
accompanied to one of these structures.Overall, based on HRTEM, STM, mass spectrometry and Raman analyses, the structure
of COC in sample S-3 might be said to consist of amorphous carbon having some
amount of interspersed graphene/fullerene-like nanostructures. On the other
hand, sample S-2 revealed the presence of carbon nanoaggregates as evidenced by
STM.
Carbon hybridization, oxidation and corrosion analysis
The carbon hybridization, and metallic and oxidation states of Co from samples
S-1, S-2 and S-3 were analyzed by angle resolved X-ray photoelectron
spectroscopy (ARXPS) at a photoelectron take-off angle of 65o
with respect to surface. Detailed ARXPS analysis on similar samples can be found
in another paper by our group50. To discuss the
structure-property relationship, we also presented some ARXPS results in supplementary information S4. Figure 6 shows the Co 2p3/2 core level spectra of
these samples. Sample S-1 comprised two peaks – a minor and narrow
peak close to 778.1 eV (P1) which corresponded to Co (Co in metallic
state), and a broad and intense peak close to 780.4 eV (P2) which
was assigned to Co-oxide. Comparing peak P1 with peak P2, we observed that peak
P2 was dominant over peak P1, indicating that Co in S-1 was present mostly in
its oxide states. However, peak P1 became more intense in samples S-2 and S-3
while peak P2 disappeared due to the introduction of the commercial and
FCVA-processed COCs, which helped to reduce the oxidation of Co in media. While
quantitatively analyzing the metallic and oxide contents of Co, we found that
the thinner FCVA-processed COC in sample S-3 provided higher oxidation
protection than the thicker commercial COC in sample S-2 (supplementary information S4). Moreover,
electrochemical corrosion analysis of these samples (not included here)
suggested that thinner FCVA-deposited COC had comparable corrosion resistance to
thicker commercial COC, which is in agreement with our previous study carried
out on similar samples50. The sp3C bonding
is the key characteristic contributes to the higher density, higher
oxidation/corrosion resistance and higher wear resistance properties of COCs.
High sp3C bonding also provides high thermal stability, which is
important for HAMR application. Hence, we calculated the sp3C
bonding from the XPS C 1s core level spectra (supplementary information S4) and found them
to be 33.0% and 40% in samples S-2 and S-3, respectively, which were also
similar to the values obtained by Yeo et al.50
Figure 6
ARXPS analysis.
Co 2p3/2 core level spectra of samples S-1, S-2 and S-3.
Surface Energy analysis
Surface hydrophobicity is desirable, which might prevent media from corrosion and
reduces the formation of water meniscii at the head-disk interface. Hence,
contact angle measurements were performed on the samples of interest with two
liquids, water and diiodomethane, to understand the interaction of water with
overcoated media surfaces and to estimate the polar and dispersive components of
surface energy. Figure 7a shows the bar chart of contact
angles of water and diiodomethane for different samples. For non-lubricated
samples, the water contact angle was found to be significantly higher while
diiodomethane contact angle was observed to be slightly higher in sample S-3
than sample S-2. On the other hand, for lubricated samples the diiodomethane
contact angle was almost similar in samples S-8 and S-9 but water contact angle
was found to be higher in sample S-9 than S-8. This indicated that for
non-lubricated samples, the FCVA deposited COC in sample S-3 seems to be more
hydrophobic than sample S-2. After lubrication, the hydrophobicity was enhanced
in both samples S-8 and S-9 as compared to their non-lubricated counterparts but
sample S-9 showed relatively higher hydrophobic behaviour than sample S-8, as
evidenced by the water contact angle. Further, the polar, dispersive and total
surface energies of these samples were measured using standard theory
(see
supplementary information S5) and
the results are shown in Fig. 7b. The results showed that
the total surface energy was significantly lower in lubricated samples than
their non-lubricated counterparts. For the non-lubricated samples, sample S-3
showed relatively lower total surface energy than sample S-2. The same trend was
observed for lubricated samples and sample S-9 showed relatively lower total
surface energy than sample S-8. It is interesting to note that the polar
component of surface energy was found to be significantly lower in
FCVA-deposited COC in both cases (without and with lube) than commercial COC
without and with lube, respectively.
Figure 7
Analyses of surface energy and hydrophobicity.
(a) water and diiodomethane contact angles and (b) dispersion,
polar and total surface energy components for the media having commercial
COC without and with lube and media having 350/90 eV
FCVA-depsoited COC without and with lube.
Tribological properties
The functional performance of these samples was examined using ball-on-disk
tribological tests. The frictional results, ball images and wear track images of
samples S-1, S-2, S-3, S-7, S-8 and S-9 after the ball-on-disk tribological
tests are depicted in Fig. 8a–n. It can be
seen from Fig. 8a,b that sample S-1 showed very high
coefficient of friction (COF) of ~0.7, which is characteristic of
bare magnetic media. Apart from high COF, significant material transfer to the
ball (Fig. 8c) and a severe wear track (Fig. 8i) were also observed when sample S-1 was analyzed under an
optical microscope, after completion of the test. The bare magnetic media, which
possesses a stack of magnetic layers, is mechanically soft and wears easily when
the counterface ball starts to slide against its surface. This suggests that
bare media has very poor wear resistance. The introduction of commercial COC on
media in sample S-2 was found to reduce the COF, though its value fluctuated
throughout the test. The average value of the COF in sample S-2 was observed to
be ~0.34. The ball and wear track images of sample S-2 (shown in
Fig. 8d,j, respectively) were also analyzed to
evaluate the tribological performance. As can be seen, there was a significant
amount of debris on the ball and a visible wear track on the sample. In
contrast, the FCVA-processed COC in sample S-3 exhibited remarkable tribological
properties in terms of low (~0.25) and very stable COF until the end
of the test, negligible debris on the ball and no visible wear track on the
sample. The tribological results of this sample are promising as the thickness
of this COC was only ~1.7 nm.
Figure 8
Tribological properties.
(a) Frictional results (coefficient of friction versus number of
cycles), (b) bar chart of the average COF values,
(c–h) counterface ball images and
(i–n) wear track images of samples S-1, S-2,
S-3, S-7, S-8 and S-9 after the ball-on-disk tribological test.
In order to examine the role of lubricant on the frictional and wear properties,
ball-on-disk tribological tests were also carried out on lubricated samples S-7
and S-9 and full commercial media (sample S-8). Among samples S-7 to S-9, the
sample S-7 showed a higher COF value but the value of this sample was lower than
its non-lubricated counterpart (sample S-1). In addition, the optical images of
sample S-7 showed slightly lower material transfer to the ball and a relatively
less severe wear track as compared to sample S-1. On the other hand, commercial
media sample S-8 with ~2.7 nm thick commercial COC and
~1 nm thick commercial lubricant showed almost similar
behavior in terms of friction and wear to its non-lubricated counterpart (sample
S-2). The most interesting results were observed in sample S-9. After
introduction of lubricant on the FCVA-deposited COC, sample S-9 showed a very
stable and low COF (<0.2) until the end of the test with negligible
material transfer to the ball and a very minor wear track. Overall,
FCVA-deposited COC without and with lube (samples S-3 and S-9) showed remarkable
tribological properties, which is very important for developing ultrathin yet
protective coatings for magnetic media.
Discussion
In order to enhance the durability and to achieve high areal density hard disk drives
with good signal to noise ratio, possessing lower friction, higher wear resistance,
higher oxidation/corrosion resistance and lower surface energy are amongst the
desirable characteristics from COCs at lower thicknesses. The analysis of functional
properties revealed that all these characteristics were found to be better in media
with ~1.7 nm COC deposited at 350 eV followed by
90 eV using FCVA (sample S-3) as compared to media with thicker
~2.7 nm commercial COC (sample S-2). To understand the cause
of the improved functional properties in COC of sample S-3 than sample S-2,
microstructural and morphological analyses were performed. The HRTEM, STM, mass
spectrometry and Raman analyses suggested that unlike the commercial COC, the COC in
sample S-3 seems to contain some amount of local interspersed
graphene/fullerene-like nanostructures within the amorphous matrix of carbon. In
addition, XPS analysis revealed that the FCVA deposited COC in sample S-3 possesses
higher sp3 C-C bonding than commercial COC in sample S-2. Hence,
local interspersion of graphene/fullerene-like nanostructures within the amorphous
matrix of carbon and higher sp3 bonding seem to be the cause of
improved surface and functional performance of FCVA deposited COC in sample S-3. It
is interesting to note that the tribological and surface properties of media with
~1.7 nm COC deposited using FCVA was further improved when a
lubricant layer was deposited atop it (S-9). On the other hand, full commercial
media with ~2.7 nm COC and ~1 nm
lubricant layer showed almost similar properties with its non-lubricated
counterpart, except for its surface energy. We shall elaborate our discussion to
understand the mechanisms of 1) formation of the local dispersion of
graphene/fullerene-like nanostructures within amorphous carbon matrix, 2) formation
of higher sp3 C-C bonding in COC of sample S-3, 3) the
structure-property relationship for different samples and 4) how application of
lubricant further improves the proeprties of media with COCs.Usually, the FCVA and PECVD processes produce amorphous carbon films3. In fact, the FCVA process forms a tetrahedral amorphous carbon (ta-C)
film, which is a highly disordered form of carbon3. Under
special process conditions during film growth such as high pressure and high
temperature, these methods can produce nanostructure-embedded carbon films.
Interestingly, we observed the formation of carbon film with such a nanostructure by
FCVA without using any specific process conditions that is at room temperature with
usual deposition pressure
(~2.5 × 10-6
Torr), although we employed a novel idea of bi-level surface modification of media
using dual energies. The formation of such nanostructures in carbon is very
interesting and the possible underlying science is proposed below. In our case,
three possible factors which could assist to obtain nanostructures within carbon
films by FCVA are: 1) the energetics of the process, 2) the presence of a metallic
substrate, and 3) very low carbon thickness. We have deposited a
~1.7 nm carbon film, which comprises only a few atomic
layers, onto the CoCrPt based media using dual C+ ion energies of 350
and 90 eV by FCVA. Co and Pt are transition metals and actively
participate in catalytic activities. Co and Pt are used as catalysts to grow low
dimensional carbon materials such as graphene5152 and carbon
nanotubes2653 at higher temperatures. In our case, we
expect that when COC is deposited onto the CoCrPt-alloy based media substrate; the
metallic Co and Pt atoms present in the media would catalyze the COC. The catalytic
nature of Co and Pt at room temperature growth (no intentional heating) arises due
to the energetics of the FCVA deposition process. When carbon ions with energies of
350 eV and 90 eV strike the substrate, they may raise the
local temperature considerably (referred to as localized heating) of the substrate
surface. Weismental et al.54 suggested that for
C+ ions with energy of 100 eV, a region with a radius
of ~0.75 nm can be heated up to a local temperature of
~3823 K. Hence, with energy of 350 eV, the
heating temperature and the heated region may vary or even become higher and larger
than that achieved at 100 eV. Since the thickness of COC comprises only
few carbon layers, the catalytic effect of Co and Pt on the carbon may be
substantial due to closer proximity of the media to the topmost COC surface,
producing a larger active carbon region. As a consequence, this can lead to the
formation of graphene-like nanostructures in the localized region of the amorphous
carbon, as evidenced by STM and HRTEM. Now we discuss on the possible factors
causing the formation of fullerene-like structures in amorphous carbon matrix. The
formation of either fullerene-like carbon films or fullerene-like nanostructures in
amorphous carbon has been demonstrated by either using nitrogen in case of
sputtering or creating a high localized pressure during the FCVA process. The
transformation of carbon to fullerene-like onions by the metal-based catalyst
approach has also been reported55. The whole concept is
directed to either achieve a desired total energy or reduce the cost of total energy
required to curve the basal planes. Since sputtering is not an energetic process,
the available energy is not high enough to curve the basal planes and obtain
pentagons in the pure carbon structure23. Based on total energy
calculations, Sjostrom et al.21 had suggested that an
energy of ~73.8 kcal/mol is required to form pentagons in a
sheet structure. However, they suggested that if two carbon atoms in pentagons are
substituted by nitrogen atoms the energy cost can be reduced by
~26.2 kcal/mol. This explains why the incorporation of
nitrogen during sputtering of carbon films can promote the formation of either
fullerene-like carbon films or fullerene-like nanostructures in carbon films. On the
other hand, Amaratunga et al.14 had demonstrated the
formation of amorphous carbon films by vacuum arc, which contained embedded
fullerene-like onion nanostructures. The system which they had used for the
deposition of their films was the same as the one which was used in this work except
for one additional modification. During the vacuum arc growth process, they had
created a high local gas pressure to produce fullerene-like onion nanostructures
embedded amorphous carbon films14. In our case, a bi-level
surface modification was performed where the energetics, the metal-based
catalyzation and the low carbon film thickness all assist to generate the
fullerene-like nanostructures within the local regions of the amorphous carbon.
These conditions may therefore be favorable to either achieve desired energy or
reduce the cost of energy to form fullerene-like nanostructures in an amorphous
carbon matrix. The role of energetics in the formation of graphene/fullerene-like
nanostructures within the carbon film can be seen by comparing the film deposited by
the bi-level surface modification scheme at 350/90 eV with the carbon
films deposited at 20–25 eV using FCVA. The films deposited
at 20–25 eV and with thicknesses of 1.2 nm and
1.6 nm (samples S-4 and S-5) displayed the formation of carbon
nanoaggregates (Fig. 4a–f), which was also seen in
the PECVD-based commercial COC in sample S-2 (Fig.
3g–i). The morphology of carbon remained similar, when low
energy bi-level modification was performed at 90 eV, followed by
50 eV (Fig. 4g–i). This indicates that
a greater contribution from the ion energetics, which can be supplied by increasing
the deposition ion energy, is required to transform the nanoaggregates-type
morphology/topography into graphene/fullerene-like nanostructures within amorphous
carbon. This explains why the amorphous carbon film with such nanostructures was
formed due to the use of slightly higher ion energy of 350 eV followed
by 90 eV ion energy in our FCVA bi-level surface modification
process.We now explain the mechanism of formation of higher sp3 bonding in the
COC of sample S-3. The observed higher sp3C fractions in the
FCVA-processed COC, even at the ultrathin regime, are due to the following reasons.
FCVA generates highly ionized plasma (~90 %) of C+ ions.
The energetics of the C+ ions can be controlled by varying the
negative substrate bias. When the energy of the C+ ions is high
enough, they penetrate the outermost atomic layer of the growing carbon film,
leading to subsurface growth. This subsurface growth leads to increased density and
hence enhances the sp3 bonding in the carbon film. This subsurface
growth model is known as subplantation356. Moreover, the
optimum ion energy to grow a highly sp3 bonded carbon film is
90–100 eV3. In the present case, rather
than using a single ion energy, we have employed two different energies (initially
350 eV followed by 90 eV) for growing COC on media. The
C+ ions at 350 eV cause atomic mixing of C with the
Co, Cr and Pt atoms in the magnetic media layer. Subsequently, the C+
90 eV ions form a highly sp3 bonded carbon layer. This
approach helps in enhancing the adhesion of COC with the underlying magnetic media
due to atomic mixing and at the same time provides higher sp3C
bonding and a dense carbon layer due to the use of the optimum ion energy of
90 eV.We now move over to the discussion on structure-property relationship. The contact
angle measurements revealed that media with FCVA-deposited COC (sample S-3) showed
significantly higher water contact angle and lower surface energy than commercial
COC (sample S-2). The observed difference in contact angle and surface energy can be
explained in view of chemical composition and geometric structure (roughness) of the
overcoated media surfaces. Since roughness of these samples is very low to have its
influence on contact angle, we negate this factor for contact angle measurement and
concentrate on the chemical compositional factor for explaining the results. The
commercial COC in sample S-2 is a bilayer overcoat with hydrogenated carbon
(CHx) as a main layer followed by a very thin layer of nitrogenated
carbon57. On the other hand, FCVA-deposited film is
delibretaly grown as a non-hydrogenated and non-nitrogenated carbon (pure carbon
layer). As shown, the structure of FCVA-deposited COC consists of sp3
rich amorphous carbon with local interspersion of graphene/fullerene-like
nanostructures. One of the reasons for the lower water contact angle in media with
commercial COC (sample S-2) could be the strong interaction of water with hydrogen
atoms available in CHx overcoat, leading to greater physisorption of
water to the surface and hence, higher wetting behaviour was observed in commercial
COC. On the other hand, FCVA-deposited COC does not possess hydrogen in its
structure, giving rise to more hydrophobic behaviour. Further, since carbon-oxygen
bonds are polar becuase of difference in their electronegativity, the amount of
carbon-oxygen bonding can also influence the hydrophobic behaviour of carbon58. The XPS analysis revealed that amount of carbon-oxygen bonds
(C-O and C=O) are more in commercial COC than FCVA deposited COC (see
suppelementary information S4), lower carbon-oxygen bonding seems to be
advantageous for enhancing the hydrophobic behaviour of material. Apart from them,
the interesting factor in explaning the excellent hydrophobic behaviour of
FCVA-deposited COC is the presence of localized graphene/fullerene-like
nanostructures in amorphous carbon matrix as they exhibit highly hydrophobic
behaviour5859606162.The hydrophobicity of media with both types of COCs was enhanced and surface energy
was decreased when PFPE-based lubricant was deposited on them. PFPE is a
fluorocarbon based fluoropolymer and has backbone of a linear copolymer of
tetrafluoroethylene-oxide and difluoromethylene-oxide with presence of
–OH end groups, structure of which is shown below.In PFPE, presence of OH end groups is assisted to enhance the bonding of lubricant
with COC. Since fluorocarbon shows highly hydrophobic behaviour and lower surface
energy, the improved hydrophobic behaviour and reduced surface energy after
depositon of PFPE lubricant in samples S-8 and S-9 is attributed to the presence of
tetrafluoroethylene-oxide and difluoromethylene-oxide. However, between two samples
S-8 and S-9, slightly higher hydrophobic behaviour and lower surface energy was
obtained in sample S-9. This could be due to the following two facts: 1) When PFPE
lubricant is deposited onto the CHx based commercial COC, some fraction
of fluroine atoms would participate by interacting with the H-atoms of
CHx overcoat via strong hydrogen bonding. On the other hand, since
FCVA-deposited COC is non-hydrogenated, almost all of fluorine atoms would be
present in its original state within the PFPE and contributes towards enhancing the
hydrophobicity. This explains why significantly higher (lower) hydrophocity (surface
energy) was found in sample S-9 than sample S-8. 2) The hydrophocity (surface
energy) was significantly higher (lower) in sample S-3 than sample S-2. Hence, base
level, which is S-3 for S-9 and S-2 for S-8, can contribute in observing slightly
better surface properties in sample S-9 than sample S-8.Further, from results of tribological properties, it was observed that FCVA-deposited
COC in sample S-3 showed very stable and lower friction and higher wear-resistance
than commercial COC in sample S-2. The reasons for such exceptional tribological
characteristics of the FCVA-processed COC are threefold: 1) The COC in sample S-3
was deposited using the bi-level surface modification scheme. Initial bombardment at
350 eV led to atomic mixing, which enhances adhesion of the COC with
media. Subsequently, bombardment at 90 eV helped to form a dense and
high sp3C bonded layer. Thus, both atomic mixing and high
sp3C bonding helped to acheive low and stable COF and high wear
resistance. 2) The RMS surface roughness of sample S-3 was lower than that of sample
S-2 (~0.2 nm versus ~0.5 nm), as
obtained by STM measurements, which could have influenced the tribological
proeprties in terms of lower COF. 3) Most importantly, COC in sample S-3 contain
interspersed graphene/fullerene-like nanostructures in an amorphous carbon matrix,
which help in providing the rigidity, elasticity and hence, higher wear resistance
to the coating and offer lower friction1112256364. The
tribological properties of FCVA-deposited COCs were enahnced after the depositon of
lubricant in terms of lower and stable friction. Samad et al.6 have demonstrated the improvement in tribological properties of carbon
embedded cobalt after the deposition of PFPE lubricant. Similar characteristics were
also observed by Chen et al.65, who demonstrated the
improved tribological properties of carbon coated Al2O3-TiC
sliders after the deposition of ZDOL lubricant.In conclusion, we have presented a method of synthesizing ultrathinCOCs with
interspersed graphene/fullerene-like nanostructures on CoCrPt-based media using the
FCVA process, and have compared its functional performance with current commercial
media having a thicker COC. Raman spectroscopy, TOF-SIMS, STM and HRTEM analyses
confirmed the presence of the interspersed graphene/fullerene-like nanostructures in
the amorphous carbon matrix of the ultrathinCOC formed using the FCVA process. A
fundamental understanding was developed on the formation of these nanostructures in
COC based on the energetics of the process and the catalytic activities of Co and
Pt. In addition, the FCVA-processed COC was found to show higher sp3
carbon bonding than current commercial COC despite a reduction of ~37 %
in its thickness. The evaluation of its functional performance in terms of
tribology, surface properties and oxidation/corrosion resistance revealed the
superiority of FCVA-processed COC over current commercial COC. The thinner
(~1.7 nm) FCVA- processed COC showed lower friction, higher
wear resistance, higher hydrophobic behaviour, lower surface energy and
comparable/better corrosion and oxidation protection than thicker
(~2.7 nm) current commercial COC. The improved
characteristics in FCVA-processed COC can be attributed to the combined effects of
the formation of the unique graphene/fullerene-like nanostructures, higher
sp3 carbon bonding and lower surface roughness. After
lubrication, the tribological proeprties of the FCVA-deposited COC was further
improved due to the synergetic effect of the graphene/fullerene-like nanostructure
embedded COC and the lubricant. These findings are extremely important for the
development of ultrathin (<2 nm) yet protective COCs for future
hard disk media.
Methods
Samples preparation
We have compared functional performance of mainly three different types of
samples in this work. However, to understand the role of energetics on the
fabrication of nanostructures embedded COCs, three other samples were also
synthesized. Sample S-1 was a specially prepared CoCrPt:oxide bare magnetic
media disk without COC and lubricant (lube) obtained from our industry
collaborators, which was then plasma etched for fair comparison. The plasma
etching was performed in a magnetron sputtering system (AJA Inc.) using Ar
plasma at a base pressure of
2 × 10−8
Torr, working pressure of
1.0 × 10−2
Torr, Ar gas flow rate of 20 sccm, and a substrate RF power of
40 W for 3 min. Sample S-2 was a specially prepared
CoCrPt:oxide current commercial media disk with commercial COC of thickness
~2.7 nm but with no lube. Sample S-3 was a
FCVA-processed COC deposited at dual C+ ion energies of
350 eV followed by 90 eV (350/90 eV). The
respective ion energies were achieved by supplying a pulsed substrate bias of
−330 V in the first stage and −70 V in the
second stage of the bi-level surface modification using the FCVA process, with a
frequency of 20 kHz and a duty cycle of 60% (each cycle consisted of
30 μs of applied bias, followed by
20 μs of no bias). During the deposition of COC in
sample S-3, the pressure was
~2.5 × 10−6
Torr and the temperature was room temperature. The starting substrate for the
preparation of sample S-3 was CoCrPt:oxide based current commercial hard disk
media disk with its origninal COC and lube, which were then removed before
deposition of the FCVA processed COC (as explained in results and discussion
section). In addition, to study the role of energetics on the fabrication of
graphene/fullerene-like nanostructures embedded COCs, three other samples were
also prepared at relatively lower ion energies and examined by scanning
tunneling microscopy (STM). Out of these three samples, two of them have
ultrathinCOCs of thicknesses ~1.2 nm (sample S-4) and
~1.6 nm (sample S-5) and were deposited at
C+ ion energy of 20–25 eV by FCVA. A
sixth sample was formed under low energy bi-level surface modification using
FCVA. The low energy bi-level surface modification was conducted at
90 eV followed by 50 eV (90/50 eV, sample
S-6). The thickness of sample S-6 was measured to be
~1.9 nm. The substrate and the deposition strategies for
the deposition of these three samples (S-4, S-5 and S-6) were kept similar to
that of sample S-3.
Lubricant coating
Perflurouropolyether (PFPE) lubricant was used in this study to understand the
role of lubricant on the tribological properties of bare and COC-containing
media. After cleaning, samples S-1 and S-3 were dip-coated with PFPE
(0.08 wt% Zdol 4000 in HFE 7100 solvent) using a dip coating tool
situated in our clean room (class 10 K). The samples were immersed
and withdrawn at a speed of 0.5 mm/s. Before withdrawing, the
samples were held in the PFPE solution for 20 s. After the coatings
have been done, the PFPE-coated samples were cured at a temperature of
150 °C for 1.5 h to improve the bonding of
the lubricant with the underlying surface. After discussing with our industrial
collaborators and based on our optimization, the process parameters and other
conditions were maintained so as to obtain
~1–1.2 nm lubricant thickness. After the
deposition of PFPE lubricant onto samples S-1 and S-3, the lubricated samples
are named as S-7 and S-9, respectively. In addition, we have included the full
commercial media with ~2.7 nm commercial COC and
~1 nm commercial lubricant (sample S-8) in this study in
order to compare the tribological properties of our complete media and current
commercial media.
Characterizations
High resolution transmission electron microscopy (HRTEM: Philips CM300 FEG) in
cross-section geometry was employed to determine the thicknesses of COCs in
samples S-2 and S-3 on hard disk media. Before capturing the HRTEM images,
samples were prepared in various steps: first, the deposition of a capping layer
for image contrast, followed by mechanical grinding/polishing to thin down the
sample and finally, ion milling. STM measurements were performed in ultra-high
vacuum (UHV) conditions
(~4 × 10−11
mbar) and at a temperature of 77.8 K using a tungsten tip by UHV
Omicron LT STM system. Time of flight secondary ion mass spectrometry (TOF-SIMS,
ON TOF Gmbh, Germany) and Raman spectroscopy measurements (Jobin Yvon LABRAM-HR)
were carried out to examine the molecular structure and microstructure of carbon
in samples S-2 and S-3. TOF-SIMS measurements were conducted under UHV
conditions, where pulsed primary ions from a 25 keV Bi liquid?metal
ion gun (LMIG) were used to bombard the sample surface to generate the secondary
ions. Raman measurements were performed using a visible excitation wavelength of
488 nm from Ar laser, while keeping a spot size of
~1 μm for the analysis. To avoid excessive
laser heating on such ultrathin layers, the excitation laser power was kept very
low. Surface chemical analyses on the samples were carried out using X-ray
photoelectron spectroscopy (XPS) in an UHV condition of
~3 × 10−9
Torr with a monochromic Al Kα X-ray source employing a
spot size of ~400 μm for analysis.
Ball-on-disk tribological tests were performed in a clean room area (temperature
~25 °C and relative humidity
~55%) using a CSM-Nanotribometer (Switzerland). A sapphire ball of
2 mm diameter and surface roughness of 5 nm was used as
the counterface material. Before starting each test, the ball was carefully
cleaned using acetone and immediately imaged using an optical microscope to
avoid any contamination from the ball surface. During the tests, the wear track
radius was fixed at 2 mm and the normal load was fixed at
20 mN. The measurements were performed at a constant rotational
speed of 100 rpm (linear speed of 0.021 m/s) for 10000
cycles. After each test, the sample surface and the ball were imaged using an
optical microscope to observe any material transfer or wear on the surfaces.Surface energy of the samples was measured using the combination of contact
angles of two liquids—water and diiodomethane. VCA Optima (AST
Product Inc.) goniometer was used to measure the contact angles at room
temperature. The size of droplets was fixed to 0.5 μl in
each measurement and the angles were measured 10 s after the
droplets were formed on the sample surfaces once being expelled from the needle.
The reason for delaying 10 s was to give enough time for the
interaction of droplets with the solid surfaces. A total of five measurements
were performed on each sample for repeatability and accuracy.
Additional Information
How to cite this article: Dwivedi, N. et al. UltrathinCarbon with
Interspersed Graphene/Fullerene-like Nanostructures: A Durable Protective Overcoat
for High Density Magnetic Storage. Sci. Rep.
5, 11607; doi: 10.1038/srep11607 (2015).
Authors: D Pohl; F Schäffel; M H Rümmeli; E Mohn; C Täschner; L Schultz; C Kisielowski; B Rellinghaus Journal: Phys Rev Lett Date: 2011-10-25 Impact factor: 9.161
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Authors: Hans Kuzmany; Rudolf Pfeiffer; Martin Hulman; Christian Kramberger Journal: Philos Trans A Math Phys Eng Sci Date: 2004-11-15 Impact factor: 4.226
Authors: N Dwivedi; A K Ott; K Sasikumar; C Dou; R J Yeo; B Narayanan; U Sassi; D De Fazio; G Soavi; T Dutta; O Balci; S Shinde; J Zhang; A K Katiyar; P S Keatley; A K Srivastava; S K R S Sankaranarayanan; A C Ferrari; C S Bhatia Journal: Nat Commun Date: 2021-05-17 Impact factor: 14.919