Oil recovery from refinery oily sludge via ultrasound and freeze/thaw.

The effective disposal of oily sludge generated from the petroleum industry has received increasing concerns, and oil recovery from such waste was considered as one feasible option. In this study, three different approaches for oil recovery were investigated, including ultrasonic treatment alone, freeze/thaw alone and combined ultrasonic and freeze/thaw treatment. The results revealed that the combined process could achieve satisfactory performance by considering the oil recovery rate and the total petroleum hydrocarbon (TPH) concentrations in the recovered oil and wastewater. The individual impacts of five different factors on the combined process were further examined, including ultrasonic power, ultrasonic treatment duration, sludge/water ratio in the slurry, as well as bio-surfactant (rhamnolipids) and salt (NaCl) concentrations. An oil recovery rate of up to 80.0% was observed with an ultrasonic power of 66 W and an ultrasonic treatment duration of 10 min when the sludge/water ratio was 1:2 without the addition of bio-surfactant and salt. The examination of individual factors revealed that the addition of low concentration of rhamnolipids (<100mg/L) and salt (<1%) to the sludge could help improve the oil recovery from the combined treatment process. The experimental results also indicated that ultrasound and freeze/thaw could promote the efficiency of each other, and the main mechanism of oil recovery enhancement using ultrasound was through enhanced desorption of petroleum hydrocarbons (PHCs) from solid particles.