Marginal, internal fit and microleakage of zirconia infrastructures: an in-vitro study.

This in-vitro study compared the marginal and internal fit and also the microleakage of zirconia infrastructures (Procera All-Zircon, Cercon Smart Ceramics) in contrast to heat-pressed ones (Empress 2).Thirty maxillary premolars (n=30) were divided into three groups (n=10) and prepared with individual chamfer preparations by using the silicone index method. Plaster dies of 10 individual preparations were allocated to each coping fabrication method of computer-aided design and computer-aided manufacturing (Procera), computer-aided manufacturing (Cercon) and heat pressing (Empress 2) as the control. All the specimens were kept in distilled water at room temperature for four weeks after cementation with dual-curing resin cement (Variolink II, Ivoclar-Vivadent). They were then thermocycled between 5°C to 55°C for 5000 cycles with a 20-second dwell time and immersed in 0.5% basic fuchsin for 48 hours. The cemented specimens were separated into two halves vertically in the midvestibulo-palatal direction. The specimens were examined under a computer-aided stereomicroscope to evaluate both the internal and marginal fit. Marginal and internal gap widths were measured at 100× magnification. The specimens were evaluated for microleakage under a stereomicroscope at 100 × magnification. Selected specimens from each group were also examined using a scanning electron microscope. Fitting accuracy data were analyzed statistically with the Welch test and the Post-hoc Dunnett C-test (p<0.05). The microleakage data were analyzed with the Kruskal-Wallis test. Special software (SPSS/PC+ Version 10.0, SPSS, Chicago, IL, USA) was used for statistical evaluations.Differences between the marginal and internal fitting accuracy of the tested non-veneered infrastructures were found to be statistically significant (p<0.05). However, there were no significant differences in microleakage among the groups (p=0.273).