| Literature DB >> 17397761 |
Abstract
Protein products fractionated from human plasma are an essential class of therapeutics used, often as the only available option, in the prevention, management, and treatment of life-threatening conditions resulting from trauma, congenital deficiencies, immunologic disorders, or infections. Modern plasma product production technology remains largely based on the ethanol fractionation process, but much has evolved in the last few years to improve product purity, to enhance the recovery of immunoglobulin G, and to isolate new plasma proteins, such as alpha1-protease inhibitor, von Willebrand factor, and protein C. Because of the human origin of the starting material and the pooling of 10,000 to 50,000 donations required for industrial processing, the major risk associated to plasma products is the transmission of blood-borne infectious agents. A complete set of measures--and, most particularly, the use of dedicated viral inactivation and removal treatments--has been implemented throughout the production chain of fractionated plasma products over the last 20 years to ensure optimal safety, in particular, and not exclusively, against HIV, hepatitis B virus, and hepatitis C virus. In this review, we summarize the practices of the modern plasma fractionation industry from the collection of the raw plasma material to the industrial manufacture of fractionated products. We describe the quality requirements of plasma for fractionation and the various treatments applied for the inactivation and removal of blood-borne infectious agents and provide examples of methods used for the purification of the various classes of plasma protein therapies. We also highlight aspects of the good manufacturing practices and the regulatory environment that govern the whole chain of production. In a regulated and professional environment, fractionated plasma products manufactured by modern processes are certainly among the lowest-risk therapeutic biological products in use today.Entities:
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Year: 2007 PMID: 17397761 PMCID: PMC7125842 DOI: 10.1016/j.tmrv.2006.11.001
Source DB: PubMed Journal: Transfus Med Rev ISSN: 0887-7963
Most Relevant Measures Taken to Prevent the Transmission of Plasma-Borne Infectious Agents by Fractionated Plasma Products
| Infectious agent | Blood establishment | Plasma fractionator | |||||
|---|---|---|---|---|---|---|---|
| Donor screening (exclusion) criteria | Individual serologic testing | Mini-pool NAT | Manufacturing pool testing | Viral inactivation treatments | Removal by purification steps | Removal by nanofiltration | |
| HIV I and II | Questionnaire | Anti-HIV 1 and 2 | Yes | Anti-HIV 1 and 2; HIV NAT | + | (+) | + |
| HBV | Questionnaire | HBsAg | Yes | HBsAg; HBV NAT | + | (+) | + |
| HCV | Questionnaire | Anti-HCV | Yes | Anti-HCV; HCV NAT | + | (+) | + |
| Hepatitis delta virus | (questionnaire) | ND | ND | ND | + | (+) | + |
| HAV | ND | ND | Yes | HAV NAT | ± | (+) | + |
| Hepatitis E virus | ND | ND | ND | ND | + | (+) | + |
| Hepatitis G virus | ND | ND | ND | ND | + | (+) | + |
| TT virus | ND | ND | ND | ND | + | (+) | + |
| B19 | ND | ND | Yes | B19 NAT | ± | (+) | + |
| WNV | ND | ND | ND | ND | + | (+) | + |
| vCJD | Questionnaire | ND | Not relevant | ND | Not relevant | (+) | (+) |
+ Indicates major contribution to safety; ±, contribution depends on type of treatment; ND, not done (or test not available).
Performed by most fractionators.
Mandatory in Europe for HCV.
May contribute to viral clearance but does not necessarily result in robust and consistent removal.
For small viruses, robust removal is achieved by narrow pore size membranes (≤20 nm).
Expected contribution based on experimental studies using spiked TSE agents, in the absence of information of the biological nature of the TSE-human plasma associated agent.
Fig 1Plasma fractionation flow-chart.
Typical Plasma Protein Downstream Purification Methods
| Method | Description | Separation principle | Application |
|---|---|---|---|
| Cryoprecipitation | Thawing of whole plasma; at +1°C to +4°C | Differential solubility at cold positive temperature | Precipitation of FVIII, VWF, and fibrinogen |
| Ethanol precipitation | Successive precipitation steps of cryo-poor plasma by Ethanol (10%-40%), under precise conditions of pH (ca 7.4-4.5), temperature (−3 to −6°C), protein concentration, and ionic strength | Differential solubility in ethanol at cold negative temperature | Precipitation of fibrinogen, IgG, albumin, AAT, etc |
| Removal of precipitates by centrifugation or depth-filtration | |||
| Ion exchange chromatography | Binding of proteins on a solid support usually packed in a column. Can also be done as a batch process, eg, DEAE, QAE, CM… | Electric charge binding. Elution by increasing salt content or changing pH | Most coagulation factors, protease inhibitors, and anticoagulants |
| Affinity chromatography | Binding of proteins on a solid support most usually packed in a column; ligands include heparin, metals, and gelatin | Specific affinity ligand proteins. Elution usually by increasing salt content | AT, VWF, FIX, etc |
| Immunoaffinity | Binding of proteins on a solid support packed in a column. Ligands include murine monoclonal antibodies | Specific affinity antibodies-proteins. Elution usually by increasing salt content | FVIII, FIX, protein C |
| Size-exclusion chromatography | Injection of proteins on a solid support packed in a column | Separation based on differential molecular mass | AAT, FVIII |
| Ultrafiltration | Selective fractionation process on membranes of defined pore size that concentrates protein and removes low-molecular-weight solutes and salts | Separation based on differential molecular mass | All products |
| Microfiltration | Low-pressure cross-flow membrane process for separating colloidal and suspended particles in the range of 0.2 to 10 | All products |
Fig 2Typical fractionation scheme.
Viral Reduction Treatments of Licensed Plasma Products
| Treatment | Products | Target viruses in-process treatment | Comments |
|---|---|---|---|
| Solvent-detergent | Coagulation factors (eg, FVIII, prothrombin complex, FIX, VWF, fibrinogen) | E | No, or limited, protein denaturation |
| AT | The SD agents are removed by subsequent protein purification steps | ||
| IgG | |||
| Fibrin sealants | |||
| Pasteurization | Coagulation factors (eg, FVIII, fibrinogen) | E | Protein stabilizers may limit viral inactivation |
| IgG | Most NE | B19 is heat resistant | |
| AAT | 10% to 30% loss of functional activity of coagulation factors | ||
| AT | |||
| Vapor heat | Coagulation factors (eg, FVIII) | E | |
| C1-inh | Most NE | As pasteurization | |
| Fibrin sealants | |||
| Low pH (pH 4) treatment | IgG | E | Most other plasma proteins loose functional activity at low pH |
| Caprylic acid treatment (<pH 5.5) | IgG and IgM | pH 4 sensitive NE | Most other plasma proteins loose functional activity at low pH |
| E | |||
| Nanofiltration | E | ||
| Coagulation factors (eg, FIX, FXI, FVIII, VWF) | NE | Viral removal by size-exclusion mechanism depends upon virus size and shape, and nanofilter porosity | |
| IgG | |||
| AAT | |||
| AT | |||
| Fibrin sealant | |||
| Pasteurization | Albumin | E | Only for a product withstanding liquid heat-treatment in the presence of small amount of stabilizers |
| NE | |||
| Dry heat | Coagulation factors (eg, FVIII, FIX, prothrombin complex, FXI) | Some E | Inactivation of heat-resistant viruses depends on temperature and duration |
| Some NE | Hardly inactivates B19 | ||
| 10% to 20% loss of functional activity of coagulation factors | |||
E indicates enveloped; NE, nonenveloped.