Construction of a conformal water bolus vest applicator for hyperthermia treatment of superficial skin cancer.

Large area chestwall recurrence of breast carcinoma can be treated with moderate temperature hyperthermia in combination with radiation or chemotherapy. For diffuse chestwall disease, hyperthermia is best delivered with a conformal microwave array (CMA) applicator using a temperature-controlled water bolus designed specifically to fit complex contours and maintain contact with the tissue surface to prevent air gaps which distort the microwave power deposition pattern. In order to maintain the desired temperature range of 41-45 degrees C during local hyperthermia treatments, it is necessary to have an effective fluid flow system to serve as a buffer and prevent overheating of skin, which can lead to small blisters or, in rare cases, deeper burns. The fluid flow dynamics of a vest shaped open water bag design is evaluated with thermometry during a step temperature change of circulating water. The data confirm the feasibility of uniform circulation and temperature control throughout complex bolus shapes. This water bolus design should improve temperature uniformity of current treatments for superficial tissue disease.