Effect of curing environment on mechanical properties and polymerizing behaviour of methyl-methacrylate autopolymerizing resin.

Methyl-methacrylate autopolymerizing resin is used for multiple applications. Therefore, the mechanical properties of autopolymerizing resin should be assessed comprehensively including strength, stiffness and hardness. Any methods that effectively improve these mechanical properties are desirable. The objective of this study is to examine the effects of the curing environment: air or water with/without pressure, and air or water temperature during polymerization, on the strength, stiffness and hardness of autopolymerizing resin. In addition, we examined the polymerizing behaviour associated with the mechanical properties. Autopolymerizing methyl-methacrylate resin (Unifast II) was polymerized under the following conditions: in air and water with/without pressure at 10, 23, 30, 40, 60 and 80 degrees C. The resin specimens were subjected to a transverse test (three-point flexural test) and micro-Brinell surface hardness test. Fractured surfaces of the specimens after the transverse test were examined using a scanning electron microscope (SEM). The transverse strength and transverse modulus increased with increasing curing temperature in both wet and dry conditions. Pressured wet conditions increased transverse strength and transverse modulus over non-pressured wet and dry conditions. The resin polymerized in dry conditions showed higher surface hardness than the one polymerized in wet conditions at matching temperature. The SEM images of fractured surfaces cured at lower temperature exhibited porosity within the polymer base and cracks between the base and poly-methyl-methacrylate (PMMA) particulates. Surfaces of the resin polymerized in wet conditions were characterized with PMMA particulates having rougher surfaces suggestive of water incorporation. Raising temperature and pressuring during polymerization increase strength and stiffness of autopolymerizing resin. However, wet condition reduces surface hardness of resin compared with dry condition. These altered mechanical properties are associated with polymerization behaviour of the resin.