Effect of rotational speed on the breakage of nickel-titanium rotary files.

Nickel-titanium 0.04-tapered rotary files were evaluated for breakage at different rotational speeds in semicircular bovine bone simulated root canals of identical size and radius for each file size group tested. The bovine bone canals had a radius of curvature of 5 mm and a canal width equivalent to the D1 diameter of the file plus 0.04 mm. Profile instrument #3, #4, and #5 were tested at 150, 250, and 350 rpm. A contra-angle electric handpiece was mounted on an Instron machine that was set to deliver a constant downward speed of 5 mm/min. The electric handpiece and Instron machine were activated until the files broke. The amount of file tip penetration into the semicircular bovine bone canal was measured in degrees with a protractor from a radiographic image taken of the file inside the bone model. Greater degrees of tip penetration indicated greater resistance to breakage. Statistical analysis was done and the results indicated that there was a significant difference for all file sizes in the extent of file tip penetration before breakage. In the rotation range between 150 and 350 rpm the greatest extent of penetration occurred at 150 rpm. This study concluded that 0.04 taper nickel-titanium rotary file breakage is less likely to occur if the files are rotated at lower speeds.