Influence of modification of Na2O in a glass matrix on the strength of leucite-containing porcelains.

The desirable thermal properties of matrix glass to the strength of feldspar porcelain with leucite crystal were investigated. Five kinds of feldspar glasses, each with different a content of Na2O, were prepared for the matrix glasses of the leucite-containing porcelains. The specimens were arranged by mixing each glass powder with high-purity natural leucite crystals (0, 20 and 40%) followed by firing. The thermal properties of the glass and the transformation temperature of the leucite were measured. A three-point bending test was performed to measure the flexural strength of the porcelains. The glass transition temperature and deformation temperature of the glass-only porcelains were decreased as the Na2O content increased. The Na2O-modified glasses were substantially strengthened by the leucite dispersion. However, the strength of the porcelains was affected by the relation between the transformation temperature of the leucite and the thermal properties of the glass matrix. It was concluded that control of the residual stress in the composite porcelain is an important factor in developing high strength porcelain containing leucite.