Tianxiang Deng1, Shouhai Li1, Puyou Jia1, Na Yao1, Haiyang Ding1, Lina Xu1, Yan Zhang1, Xiaohua Yang1, Mei Li1. 1. CAF; Key Lab. of Biomass Energy and Material, Jiangsu Province; Key Lab. of Chemical Engineering of Forest Products, National Forestry and Grassland Administration; National Engineering Research Center of Low-Carbon Processing and Utilization of Forest Biomass; Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Institute of Chemical Industry of Forest Products, Nanjing 210042, China.
Abstract
The phthalate-free self-plasticization of poly(vinyl chloride) (PVC) conforms to the concept of green chemistry. In this work, phthalate-free, biocontaining, self-plasticized PVC with nonmigration (4-an-TG-X-PVC; X = R, P, or O) was prepared by covalent attachment of ricinoleic acid, palmitic acid, and oleic acid, respectively, to the PVC matrix with 4-aminothiophenol and triglycidyl isocyanurate (TGIC) as intermediate bridges. 4-Aminothiophenol and TGIC acted as the nucleophilic reagent and the thermally stable substance, respectively. The 4-an-TG-X-PVC was observed by diverse characterization methods. Specifically, Fourier transform infrared spectra, 1H nuclear magnetic resonance, gel permeation chromatography, and migration stability tests proved the successful synthesis of 4-an-TG-X-PVC. Compared to the neat PVC, the mechanical property of 4-an-TG-X-PVC is better. The glass transition temperature (T g) of PVC is 81.24 °C, while that of 4-an-TG-X-PVC decreased to 41.88, 31.49, and 46.91 °C. The 4-an-TG-X-PVC showed higher elongation at break and lower tensile strength than neat PVC. Simultaneously, the thermal property of 4-an-TG-X-PVC got a boost. Thermogravimetry-infrared and thermogravimetry-mass spectrometry showed that 4-an-TG-X-PVC released less HCl than neat PVC in a thermal environment. Discoloration experiments demonstrated that 4-an-TG-P-PVC had better heat stabilization and better color than 4-an-TG-O-PVC and 4-an-TG-R-PVC. This work provides a viable solution to the dependence on phthalates, reduced human health and ecological risks, and endowed PVC with improved thermal stability and nonmigration performance.
The phthalate-free self-plasticization of poly(vinyl chloride) (PVC) conforms to the concept of green chemistry. In this work, phthalate-free, biocontaining, self-plasticized PVC with nonmigration (4-an-TG-X-PVC; X = R, P, or O) was prepared by covalent attachment of ricinoleic acid, palmitic acid, and oleic acid, respectively, to the PVC matrix with 4-aminothiophenol and triglycidyl isocyanurate (TGIC) as intermediate bridges. 4-Aminothiophenol and TGIC acted as the nucleophilic reagent and the thermally stable substance, respectively. The 4-an-TG-X-PVC was observed by diverse characterization methods. Specifically, Fourier transform infrared spectra, 1H nuclear magnetic resonance, gel permeation chromatography, and migration stability tests proved the successful synthesis of 4-an-TG-X-PVC. Compared to the neat PVC, the mechanical property of 4-an-TG-X-PVC is better. The glass transition temperature (T g) of PVC is 81.24 °C, while that of 4-an-TG-X-PVC decreased to 41.88, 31.49, and 46.91 °C. The 4-an-TG-X-PVC showed higher elongation at break and lower tensile strength than neat PVC. Simultaneously, the thermal property of 4-an-TG-X-PVC got a boost. Thermogravimetry-infrared and thermogravimetry-mass spectrometry showed that 4-an-TG-X-PVC released less HCl than neat PVC in a thermal environment. Discoloration experiments demonstrated that 4-an-TG-P-PVC had better heat stabilization and better color than 4-an-TG-O-PVC and 4-an-TG-R-PVC. This work provides a viable solution to the dependence on phthalates, reduced human health and ecological risks, and endowed PVC with improved thermal stability and nonmigration performance.
Poly(vinyl chloride) (PVC)
with low cost and high mechanical strength
is the second common polymer worldwide. It is extensively used in
medical treatment, construction materials, and toys.[1] Many polar chlorine atoms in pure PVC make it rigid at
room temperature with a high Tg and low
thermal stability. Thus, pure PVC is of little or no value. This problem
is solved through the use of plasticizers and thermal stabilizers.
Dioctyl phthalate (DOP), the mainly used plasticizer of PVC in China,
is a toxic substance that migrates to the environment from the PVC
substrate and then causes profound impact on human health.[2] Though some nontoxic plasticizers are prepared
(e.g., oleate plasticizers,[3] ricinoleate
plasticizer,[4] ester-amide based on ricinoleic
acid,[5] triester-amide based on thiophene
and ricinoleic acid[6]), the preparation
methods are still limited owing to the problem of plasticizer migration.
Therefore, it is very important to inhibit the migration and precipitation
of plasticizers. The most effective way to prevent precipitation is
to covalently connect plasticizers to PVC. Covalent grafting of flexible
chains on PVC can achieve the desired results of plasticization and
nontoxicity simultaneously, which is also called self-plasticization.
Internal plasticization extends the distance between PVC chains and
weakens the interaction between main chains by grafting long flexible
chains. This process effectively prevents the migration of the plasticizer,
makes PVC flexible, and promotes the movement of PVC chains. The inner
plasticizer with flexible branch chains and polar groups is grafted
onto PVC chains and thereby stabilizes the properties of modified
PVC materials for a long time. This method completely avoids the migration
of the plasticizer, further reduces the toxicity to human body, and
prevents environmental pollution.[7] Nucleophilic
substitution is the first step in modifying PVC and is commonly finished
by mercaptan substitution[8] and azide substitution,[9] which both replace the active chlorine atoms
on PVC and covalently connect the substitutes at the same time. Then,
the active groups on the substitutes covalently connected to PVC can
access long branched chains so as to achieve the effect of plasticization.Recently, self-plasticization of PVC was achieved by modification
with waste edible oil,[10] triethyl citrate,[11] aminated tung oil methyl ester,[12] cashew phenol,[13] and P-containing
castor oil-based derivatives.[14] The modified
PVC has a lower glass transition temperature than neat PVC and becomes
more flexible after grafting with long-chain substances. With cheap
trichlorotriazine as the starting material, Navarro covalently connected
PVC with different aliphatic hydrocarbons and monoamino groups functionalized
with ethylene oxide (EO)/propoxy oligomer to improve the flexibility
and migration inhibition of PVC.[15,16] Vahid Najafi
grafted five nontoxic plasticizers (e.g., tributyl citrate, propyne
ether, tributyl citrate, oleic acid, polydimethylsiloxane diglycidyl
ether) onto PVC without migration in petroleum ether and other environments
to realize PVC internal plasticization.[17] These methods with the use of phthalates provide feasible alternatives
to reduce human health threats and environmental risks.There
are many literature reports on the self-plasticization of
PVC, which all have achieved good plasticization effect. On the basis
of meeting the self-plasticization, however, the graft modification
of PVC also shall help maintain the stability of the PVC substrate.
Due to the low thermal stability of the abnormal structure, PVC easily
gets rid of HCl, and HCl can promote the degradation of PVC. Therefore,
absorbing HCl is very important in protecting PVC. The epoxy groups
can react with HCl to form chlor alkali. Lerke et al. used diglycidyl
ether of 2,2-bis(4-hydroxy-3-methylphenyl)propane, diglycidyl ether
of 1,1-bis(4-hydroxyphenyl)cyclohexane, and butyl-cis-9,l0-epoxystearate
to stabilize PVC.[18] Boussaha Bouchoul used
epoxidated biomass such as isosorbide diesters and epoxidized sunflower
oil to stabilize and plasticize PVC.[19] However,
because the epoxy additives are blended rather than being covalently
connected, migration of additives is inevitable. If the epoxy group
can be covalently connected to PVC, the PVC substrate can achieve
the effects of self-plasticization, thermal stability, and antimigration
at the same time.Triglycidyl isocyanurate (TGIC) is a triazine
epoxy compound with
three epoxy groups, which provide opportunities for grafting PVC and
long branched chains and absorbing hydrogen chloride. Meanwhile, the
triazine ring has excellent thermal stability and is used in flame
retardant research.[20−22]In our work, ricinoleic acid (Ra), palmitic
acid (Pa), and oleic
acid (Oa) were used to graft onto the PVC chain with 4-aminothiophenol
and TGIC as intermediate bridges. First, 4-aminothiophenol was connected
to the PVC chain by nucleophilic substitution, and three types of
biological carboxylic acids were connected to TGIC to form thermally
stable internal plasticizers (TG-X; X = R, P, or O). Finally, covalent
connection was carried out through the reaction between the epoxy
group and amino group on 4-aminothiophenol. The chemical structure
of the modified PVC was verified by Fourier transform infrared spectra
(FTIR), H nuclear magnetic resonance (1H NMR), gel permeation
chromatography (GPC), and migration resistance tests. The mechanical
property of the internally plasticized PVC was recorded by differential
scanning calorimetry (DSC) and tensile tests, and the thermal property
was studied by thermogravimetric analysis (TGA), thermogravimetry–infrared
(TG-IR) and TG–mass spectrometry (TG-MS), and discoloration
tests.
Experimental Section
Materials
All reagents were used
as received. PVC was supplied from rhawn.cn (K value
59-55). 4-Aminothiophenol was purchased from Sigma-Aldrich Co., Ltd.
(China). Ra, Pa, Oa, methanol, and benzyltriethylammonium chloride
(TEBAC) were offered by Shanghai Macklin Biochemical Co., Ltd. (China).
1,3,5-TGIC was bought from Shanghai Aladdin Biochemical Technology
Co., Ltd. (China). Potassium carbonate (K2CO3) and tetrahydrofuran (THF) were obtained from Sinopharm Chemical
Reagent Co., Ltd. (China).
Synthesis of the Self-plasticization of Poly(vinyl
chloride) Prepared by Covalently Linking Fatty Acid Groups Based on
Triazine Ring (4-An-TG-X-PVC)
Typical synthetic routes of
the self-plasticization of poly(vinyl chloride) prepared by covalently
linking fatty acid groups based on triazine ring(4-an-TG-X-PVC) are
presented in Figure .
Figure 1
(a) Typical synthetic routes of TG-X (X = R, P, or O) and (b) 4-an-TG-X-PVC
(X = R, P, or O).
(a) Typical synthetic routes of TG-X (X = R, P, or O) and (b) 4-an-TG-X-PVC
(X = R, P, or O).
Synthesis of the Adduct of Ra and TGIC(TG-R),
the Adduct of Pa and TGIC(TG-P), and the Adduct of Oa and TGIC(TG-O)
TGIC (10 g, 0.0337 mol) and 0.1 g of TEBAC were added to a 50 mL
flask. Then, 10.034 g of Ra (0.0337 mol), 8.62 g of Pa (0.0337 mol),
and 9.495 g of Oa (0.0337 mol) were slowly dripped into the mixture
separately. And then, the reaction mixtures were stirred at 125 °C
for 3 h under the N2 atmosphere, forming TG-R, TG-P, and
TG-O.
Synthesis of 4-An-PVC
PVC (15 g),
4.8 g (0.0383 mol) of 4-aminothiophenol, and 5.28 g of K2CO3 were dissolved in 240 mL of THF. After stirring at
60 °C for 4 h under N2 conditions, the reaction system
precipitated in a methanol/water mixture (1/1, volume), washed several
times with methanol, and dried in a vacuum oven to form 4-an-PVC (∼17
g).
Synthesis of 4-An-TG-X-PVC (X = R, P or
O)
Three 250 mL flasks were taken. Then, PVC (5 g), 1.6 g
of 4-aminothiophenol (0.0128 mol), 1.76 g of K2CO3, and 80 mL of THF were added to each flask and stirred at 60 °C
for 4 h in a N2 atmosphere. Then, 7.62 g of TG-R, 7.07
g of TG-P, and 7.4 g of TG-O were added into the mixture separately
under stirring at 60 °C for 4 h. Then, the reaction systems precipitated
in a methanol/water mixture (1/1, volume), washed several times with
methanol, and dried in a vacuum oven to form 7.8 g of 4-an-TG-R-PVC,
9.11 g of 4-an-TG-P-PVC, and 11.13 g of 4-an-TG-O-PVC.Given
the neighboring effect, intrachain cross-linking of PVC chains is
likely to occur. The typical structure of 4-an-TG-X-PVC(X = R, P or
O) is presented in Figure c.
Preparation of 4-An-TG-X-PVC (X = R, P, or
O) and PVC films
4-An-TG-R-PVC (3 g), 3 g of 4-an-TG-P-PVC,
and 3 g of 4-an-TG-O-PVC were dissolved in 50 mL of THF separately.
The mixtures were fully agitated by a mechanical agitator at 200 rpm
and room temperature for 1 h. The products were cast into Petri dishes
and dried at 60 °C for 2 days to remove traces of the residual
solvent and to form thin films.PVC (3 g) was dissolved in 50
mL of THF, followed by sufficient mechanical agitation at 200 rpm
and room temperature for 1 h. The resulting samples were cast into
Petri dishes and dried at 60 °C for 2 days to get rid of traces
of the residual solvent and to obtain thin films.
Characterization
The FTIR spectrometer
(Nicolet iS50-Thermo Fisher Scientific) was operated within 4000–500
cm–1 at a resolution of 4 cm–1.The 1H NMR spectrometer (ARX300, Bruker, Faellanden,
Switzerland) was run with CDCl3 as a deuterated solvent.Molecular weights of 4-an-TG-X-PVC were detected on an efficient
gel chromatograph (Waters1525) at 35 °C and at a flowrate of
1 mL/min (column: Aglient PLgel 5um MixED-C, made in GB) with THF
as the solvent.The migration stability of the plasticizer was
measured at 25 °C
according to ASTMD1239-98. 4-An-TG-X-PVC and DOP/PVC films were soaked
in petroleum ether as the extraction medium. After 12, 24, or 48 h,
the extracted 4-an-TG-X-PVC and DOP/PVC were dried and reweighed.
The degree of migration was computed as followswhere W1 and W2 are the primary and final weights of the tested
4-an-TG-X-PVC or DOP/PVC specimen, respectively.Glass transition
temperature (Tg) was
detected with a NETZSCH DSC 200 PC analyzer from −40 to 120
°C at a heating rate of 20 °C/min.Tensile strength
and elongation at break of PVC and 4-an-TG-X-PVC
were recorded as per GB/T 13022-91 (China) on an E43.104 universal
testing device (MTS Instrument Crop., China).The 3D TGA-FTIR
spectra of the gas phase during PVC thermal decomposition
were recorded on a 409PC thermal analyzer (Netzsch, Germany) equipped
with a Nicolet iS10 FTIR device (Nicolet Instrument Crop.).The TG-MS analysis was performed using a 409PC thermal analyzer
(Netzsch, Germany) coupled with a QMS403C instrument (Netzsch, Germany).
Under an N2 atmosphere, ∼10 mg of each specimen
was put into the 409PC thermal analyzer; the temperature was increased
from 40 to 600 °C at 10 °C/min.Thermogravimetric
analysis (TGA) was performed using a Q600 TGA
device. Each sample was put into platinum pans under a nitrogen atmosphere
and scanned from 30 to 600 °C at a rate of 20 °C/min.A discoloration test was conducted according to ISO 305:1990 (E).
The PVC strip films were first put into an oven (ZXRD-B5055) at 180
°C. The samples were taken out at a certain interval (one sample
each time), and the color changes of the samples at adjacent time
points were observed.X-ray photoelectron spectroscopy (Thermo
Fisher Scientific k-α)
was used for testing. The vacuum degree of the analysis room was 5
× 10–10 Pa, the excitation source was Al kα
ray (hv = 1253.6 eV), the working voltage was 15
kV, the filament current was 10 mA, and the signal accumulation of
5–10 cycles was carried out. Passing energy was 50 eV, step
size was 0.05 eV, and charge correction was carried out with C1s = 284.80 eV combined energy as the energy standard.
Results and Discussion
Structures and Characterization of PVC, 4-An-PVC,
TG-X, and 4-An-TG-X-PVC (X = R, P, or O)
FTIR and 1H NMR Analysis
The infrared spectra of PVC, 4-an-PVC, TG-X, and 4-an-TG-X-PVC are
shown in Figure .
The peaks at 2913 and 680 cm–1 are ascribed to C–H
and C–Cl, respectively,[13,15,23] which both reflect the existence of PVC chain. In the FTIR spectrum
of 4-an-PVC (Figure d), the peak at 1500 cm–1 indicates the aromatic
C–C stretching, and the characteristic peaks of primary amine
are observed at 3385 and 3467 cm–1. That means the
successful grafting of 4-aminothiophenol onto PVC chain by nucleophilic
reaction.[24] In the FTIR spectra of TG-R,
TG-P, and TG-O (Figure a–c), the peak at 847 cm–1 is a characteristic
of the epoxy group, which can react with the amino group to form a
hydroxyl group.[25] Compared to the FTIR
spectra of TG-R, TG-P, and TG-O, it can be seen that the characteristic
peak of the epoxy group at 847 cm–1 almost disappeared,
and the peak of the hydroxyl group at 3360 cm–1 appeared
in the 4-an-TG-X-PVC (X = R, P, or O) spectra. Meanwhile, the absorption
at 3010 cm–1 comes from the tensile vibration of
C=C on the ricinoleic acid chain and oleic acid chain (Figure a,c). All of these
results indicate the successful synthesis of 4-an-TG-X-PVC.
Figure 2
(a) FTIR spectra
of 4-an-R-PVC, (b) FTIR spectra of 4-an-P-PVC,
(c) FTIR spectra of 4-an-O-PVC, and (d) FTIR spectra of PVC and 4-an-
PVC.
(a) FTIR spectra
of 4-an-R-PVC, (b) FTIR spectra of 4-an-P-PVC,
(c) FTIR spectra of 4-an-O-PVC, and (d) FTIR spectra of PVC and 4-an-
PVC.The 1H NMR spectra of fatty acids and
TG-X (X = R, P,
or O) are presented in Figure . There were wide peaks in the 1H NMR spectra of
fatty acids, which were the signals of carboxyl. Compared with the 1H NMR spectra of fatty acids, these wide peaks disappeared
and new peaks of the epoxy group appeared in the 1H NMR
of TG-X, which indicated that the carboxyl group was completely consumed
by TGIC. The 1H NMR spectra of 4-an-TG-X-PVC are presented
in Figure . The main
peaks at 2.0–2.5 and 4.2–4.7 ppm correspond to the methylene
(-CHCl-CH2-) and the methine (-CHCl-CH2-) protons in PVC, respectively.[26] The peaks of methyl (-CH3) and methylene (-CH2-) are near 0.9 and 1.2 ppm, respectively,[27−29] which both
are of the three carboxylic acid chains. These peaks indicate the
successful grafting of the three carboxylic acids. At the same time,
peaks 4, 5, and 6 indicate the presence of epoxy groups in the system.[30] So, 4-an-TG-X-PVC is a mixture of the grafting
and some partial cross-linking structures. And the cross-linking degrees
of 4-an-TG-R-PVC, 4-an-TG-P-PVC, and 4-an-TG-O-PVC are 12, 45.6, and
36.9%, respectively (S1). The grafting densities of 4-an-TG-R-PVC,
4-an-TG-P-PVC, and 4-an-TG-O-PVC are 27.75, 25.93, and 6.78%, respectively
(S2).
Figure 3
(a) 1H NMR spectra of fatty acid and (b) 1H
NMR spectra of TG-X.
Figure 4
1H NMR spectra of 4-an-TG-X-PVC.
(a) 1H NMR spectra of fatty acid and (b) 1H
NMR spectra of TG-X.1H NMR spectra of 4-an-TG-X-PVC.
Analyses of XPS, GPC, and Migration Stability
Figure shows the
XPS spectra of PVC and 4-an-TG-X-PVC. Figures and 7 show the XPS
spectra of PVC and 4-an-TG-X-PVC with S and N elements, respectively.
Comparing Figures and 7, we can draw a conclusion that S and
N elements were successfully introduced into 4-an-TG-X-PVC.
Figure 5
XPS spectra
of PVC and 4-an-TG-X-PVC with element type.
Figure 6
XPS spectra of PVC and 4-an-TG-X-PVC with N element.
Figure 7
XPS spectra of PVC and 4-an-TG-X-PVC with S element.
XPS spectra
of PVC and 4-an-TG-X-PVC with element type.XPS spectra of PVC and 4-an-TG-X-PVC with N element.XPS spectra of PVC and 4-an-TG-X-PVC with S element.The existence of high-molecular-weight 4-an-TG-X-PVC
was proved
by GPC spectra (Figure a). The molecular weights (Mn) of PVC,
4-an-TG-R-PVC, 4-an-TG-P-PVC, and 4-an-TG-O-PVC were 43,700, 62,300,
64,000, and 66,700 g/mol, respectively. The GPC chromatograms of 4-an-TG-X-PVC
shifted to higher molecular weights relative to PVC, suggesting that
the reactants were covalently connected to the PVC chain.
Figure 8
(a) GPC spectra
of PVC and 4-an-TG-X-PVC and (b) degrees of migration
of DOP/PVC and 4-an-TG-X-PVC.
(a) GPC spectra
of PVC and 4-an-TG-X-PVC and (b) degrees of migration
of DOP/PVC and 4-an-TG-X-PVC.Figure b demonstrates
the migration degrees of 4-an-TG-X-PVC and DOP/PVC using a petroleum
ether solvent. Clearly, the migration degree of DOP in petroleum ether
was 48.2%. In comparison, nearly no migration occurred with the internal
plasticizer (TG-X) in petroleum ether, indicating that 4-an-TG-X-PVC
(X = R, P, or O) avoids migration.The FTIR, 1H NMR,
XPS, and GPC results suggest that
4-an-TG-X-PVC (X = R, P, or O) was synthesized successfully (Table ).
Table 1
GPC Data of 4-An-TG-X-PVC
sample
Mn
Mw
polydispersity
PVC
43,700
89,800
2.05
4-an-TG-R-PVC
62,300
108,000
1.73
4-an-TG-P-PVC
64,000
114,400
1.78
4-an-TG-O-PVC
66,700
142,800
2.14
Mechanical Property of 4-An-TG-X-PVC (X =
R, P, or O)
Tg, glass transition
temperature, is the temperature at which a polymer changes from a
glassy state to a rubbery state. As a result, materials with low Tg values are increasingly flexible. Many polar
chlorine atoms in pure PVC make it rigid at room temperature with
a high Tg and low thermal stability. Thus,
pure PVC is of little or no value. This problem is solved through
the use of plasticizers and thermal stabilizers. The DSC thermograms
of PVC and 4-an-TG-X-PVC are displayed in Figure . The Tg values
of PVC, 4-an-TG-R-PVC, 4-an-TG-P-PVC, and 4-an-TG-O-PVC are 81.24,
41.88, 31.49, and 46.91 °C respectively. Hence, the Tg of 4-an-TG-X-PVC is significantly lower than that of
neat PVC, which may be because the covalent connection of long fatty
chain segments shows higher free volume and promotes the movement
between PVC chains, contributing to the internal plasticization of
PVC.
Figure 9
DSC thermograms of neat PVC and 4-an-TG-X-PVC.
DSC thermograms of neat PVC and 4-an-TG-X-PVC.The tensile properties of neat PVC and 4-an-TG-X-PVC
are summarized
in Table . Tensile
strengths of PVC, 4-an-TG-R-PVC, 4-an-TG-P-PVC, and 4-an-TG-O-PVC
are 30.56, 10.6, 17.1, and 13.5 MPa, respectively, and their elongations
at break are 46.81, 249.7, 250.4, and 269.8%, respectively. Clearly,
4-an-TG-X-PVC has larger elongation at break and lower tensile strength
than PVC. The reason is that the replacement of the chlorine atom
with the internal plasticizer prolongs the separation distance of
PVC chains to the chains and plays a lubricating role of PVC chains.
The results provide a feasible alternative strategy for the use of
DOP to improve the plasticizing performance of PVC.
Table 2
Tensile Data of Neat PVC and 4-An-TG-X-PVC
sample
tensile strength
(MPa)
elongation
at break (%)
PVC
33.97 ± 2.52
48.00 ± 1.19
4-an-TG-R-PVC
10.60 ± 3.47
249.70 ± 6.02
4-an-TG-P-PVC
17.10 ± 3.31
250.40 ± 31.16
4-an-TG-O-PVC
13.50 ± 2.79
269.80 ± 30.82
Thermal Properties of 4-An-TG-X-PVC (X = R,
P, or O)
TGA-FTIR Analysis
The gas products
formed during the thermal degradation of neat PVC or 4-an-TG-X-PVC
were studied via TGA-IR (Figure ) and TGA-MS (Figure ). The gas products of thermal degradation of neat
PVC or 4-an-TG-X-PVC are mainly H2O (3500–4000 and
1500–1600 cm–1), C6H6 (3029 and 1460 cm–1), CO2 (2372 cm–1), HCl (2865 cm–1), and ester group
(1746, 1267, and 1103 cm–1). Because IR only offers
qualitative data about the functional groups of various pyrolysis
products, we also conducted MS to clarify the pyrolysis mechanism
in PVC and identify the exact compositions of the products. The MS
spectra from the decomposition products of PVC and 4-an-TG-X-PVC are
shown in Figure a–d, where the intense ion signals at m/z = 18, 36, 44, and 78 are ascribed to gases H2O, HCl, CO2, and C6H6, respectively.
The integrated areas under the peaks of HCl and C6H6 in PVC are much larger than those of 4-an-TG-X-PVC (Figure b,d), indicating
more HCl and C6H6 gases were emitted from the
thermal decomposition of PVC than 4-an-TG-X-PVC. Meanwhile, the signal
of 4-an-TG-X-PVC is higher (Figure c), indicating that 4-an-TG-X-PVC produces more CO2, which is attributed to the grease chain segment on 4-an-TG-X-PVC.
Figure 10
3D TG-IR
spectra (a–d) of gases from PVC and 4-an-TG-X-PVC.
Figure 11
MS signals (a–d) of main degradation gases from
PVC and
4-an-TG-X-PVC.
3D TG-IR
spectra (a–d) of gases from PVC and 4-an-TG-X-PVC.MS signals (a–d) of main degradation gases from
PVC and
4-an-TG-X-PVC.
Thermal Stability Evaluated by Discoloration
Test and TGA Analysis
Basically, the PVC-heated degradation
mainly involves a gradual unzipping of nearby labile Cl atoms, with
the emission of HCl. The colors after the thermal aging test are listed
in Table . Results
show that 4-an-TG-P-PVC has a better heat stabilization and better
color than 4-an-TG-R-PVC and 4-an-TG-O-PVC.
Table 3
Discoloration of 4-An-TG-X-PVC at
180 °C
Generally, the thermal degradation of PVC is a two-step
process.
The first step (185–375 °C) is dehydrochlorination, which
includes the formation of conjugated polyene segments after the release
of HCl. The second step (375–500 °C) is mainly the cyclization
of the conjugated polyene structure to form an aromatic mixture and
is the main cause of color change. Weight loss of the 4-an-TG-X-PVC
was evaluated using TGA. The TGA curves of the PVC specimens heated
in nitrogen at 20 °C/min are shown in Figure . The thermal data for 4-an-TG-X-PVC (X
= R, P, or O) with 30 and 50% mass loss temperatures (T30 and T50), the temperature
at the maximum weight loss rate of the degradation (Tp), and char yield at 600 °C can be found in Table . Compared with 4-an-TG-P-PVC
and 4-an-TG-O-PVC, the T30, T50, and char yield of 4-an-TG-R-PVC were higher. The thermogravimetric
results and found PVC thermal stabilities of 4-an-TG-P-PVC and 4-an-TG-O-PVC
are better than 4-an-TG-R-PVC. These TGA results agree well with the
discoloration test results. Meanwhile, the discoloration test results
showed that the 4-an-TG-P-PVC has better long-term thermal stability
than 4-an-TG-O-PVC. Figure shows the plasticization and thermal stability mechanism.
During the thermal decomposition of 4-an-TG-X-PVC (X = R, P, or O),
it seems that the degradation starts from the side chain (fatty acids).
In addition, epoxy group structures can improve PVC thermal stability.
Figure 12
(a)
TGA thermograms of 4-an-TG-X-PVC and (b) DTGA thermograms of
4-an-TG-X-PVC.
Table 4
TGA Data of 4-An-TG-X-PVC
sample
T30a (°C)
T50a (°C)
Tpb (°C)
char yield (%)
4-an-TG-R-PVC
266
316
264.7
8.4
4-an-TG-P-PVC
276
351
267.9
9.4
4-an-TG-O-PVC
301
371
266.7
10.7
T30 and T50 are the temperatures at weight loss of 30
and 50%, respectively.
Tpis the temperature at the
maximum weight loss rate of the
degradation.
Figure 13
Internal plasticizing mechanism and thermal mechanism
of 4-an-TG-X-PVC.
(a)
TGA thermograms of 4-an-TG-X-PVC and (b) DTGA thermograms of
4-an-TG-X-PVC.Internal plasticizing mechanism and thermal mechanism
of 4-an-TG-X-PVC.T30 and T50 are the temperatures at weight loss of 30
and 50%, respectively.Tpis the temperature at the
maximum weight loss rate of the
degradation.
Conclusions
The self-plasticization
of 4-an-TG-R-PVC, 4-an-TG-P-PVC, and 4-an-TG-O-PVC
was conducted by covalently linking ricinoleic acid, palmitic acid,
and oleic acid as internal plasticizers to PVC, respectively. DSC
shows that the Tg of internal PVC materials
decreased from 81.24 to 41.88 °C, 31.49 and 46.91 °C, respectively.
FTIR and 1H NMR spectra verify the successful connection
of these molecules to PVC chains. GPC shows that the Mn of 4-an-TG-X-PVC (X = R, P, or O) increased from 43,700
to 62,300, 64,000, and 66,700 g/mol, respectively. The migration stability
test reveals no migration of 4-an-TG-X-PVC in petroleum ether. Hence,
this strategy proves the covalent connection of internal plasticizers
of PVC and inhibited migration of the plasticizer molecules. Furthermore,
the activation energy under different heating rates based on TGA was
obtained by the Doyle equation. TGA-IR and TGA-MS reveals that the
resulting HCl concentration from 4-an-TG-X-PVC is less than PVC. 4-An-TG-X-PVC
shows better color than the neat PVC as a whole in the discoloration
tests.