Xiang Ding1,2, Tianyu Wang1, Mengyun Dong1, Na Chen1. 1. School of Civil Engineering, Architecture and Environment, Hubei University of Technology, Wuhan 430068, China. 2. Sino-French Joint Research Collaboration for Geomechanics and Concrete Materials, Hubei University of Technology, Wuhan 430068, China.
Abstract
Hydraulic fracturing is a well stimulation technique involving the fracturing of bedrock formations by a pressurized liquid, in which proppants are added to keep the fracture open after the fracturing operation. The scale discrepancy between the rock specimen and the proppant may bring deviations in the analysis of proppant embedment depth if the fluid-deteriorated formation is treated as an isotropic medium. This study tries to uncover the origins of these deviations through numerical and analytical analyses. The fluid-deteriorated formation is first modeled as a layered rock to obtain equivalent elastic parameters under isotropic conditions. Then, the equivalent parameters are used in the numerical modeling of proppant embedment. The numerical simulations indicate that the simplification of the fluid-deteriorated formation into an isotropic rock results in an underestimation of the proppant embedment depth, and this deviation increases with the scale contrast between rock specimens and proppants. Hertz contact theory is utilized to explain this deviation. As a promising technique, the nano/micro-indentation is also proposed to depict the fluid-deterioration effect along the depth. This study provides methods for the calibration of mechanical parameters of fluid-deteriorated rocks in the analysis of proppant embedment.
Hydraulic fracturing is a well stimulation technique involving the fracturing of bedrock formations by a pressurized liquid, in which proppants are added to keep the fracture open after the fracturing operation. The scale discrepancy between the rock specimen and the proppant may bring deviations in the analysis of proppant embedment depth if the fluid-deteriorated formation is treated as an isotropic medium. This study tries to uncover the origins of these deviations through numerical and analytical analyses. The fluid-deteriorated formation is first modeled as a layered rock to obtain equivalent elastic parameters under isotropic conditions. Then, the equivalent parameters are used in the numerical modeling of proppant embedment. The numerical simulations indicate that the simplification of the fluid-deteriorated formation into an isotropic rock results in an underestimation of the proppant embedment depth, and this deviation increases with the scale contrast between rock specimens and proppants. Hertz contact theory is utilized to explain this deviation. As a promising technique, the nano/micro-indentation is also proposed to depict the fluid-deterioration effect along the depth. This study provides methods for the calibration of mechanical parameters of fluid-deteriorated rocks in the analysis of proppant embedment.
Hydraulic fracturing is a technique used
to stimulate the production
of hydrocarbons or other resources, such as geothermal energy, after
a wellbore has been drilled.[1−6] Proppants are carried by the fracturing fluid into the newly formed
fractures to keep them open after the pressure is released and allow
hydrocarbons that were trapped in the rock to flow through the fractures
more efficiently.[7] However, some mechanisms
can lead to the reduction of fracture conductivity, such as fine migration,[7] proppant diagenesis,[8] proppant crushing,[9−12] and proppant embedment,[12,13] which is defined as
proppant particles being embedded into the rock mass under pressure,
causing a reduction in the fracture width and conductivity.[14] Therefore, it is of vital importance to investigate
fracture conductivity after hydraulic fracturing.Among the
above-mentioned reduction mechanisms of fracture conductivity,
proppant embedment has been most intensively studied, as shown in Figure , through experiments,[15−22] numerical simulations,[23−25] and analytical modeling.[13,26−31] Laboratory experiments showed that proppant embedment in tight gas
sandstone reservoirs is related to many factors including shear displacement,
fluid type, joint roughness, shear strength, friction angle, and dilation
angle (Tang and Ranjith[14,21]). Among these factors,
closure stress was the primary parameter that determined embedment,
with proppant size and fluid viscosity also being important (Lacy
et al.[15,16]). Huitt and McGlothlin[13] proposed an equation to calculate the proppant embedment,
and the impact of the overburden pressure, sizes, and concentrations
of proppants was assessed. Volk et al.[26] reported the influence of the closure pressure, proppant size and
size distribution, proppant concentration, formation hardness, and
surface roughness on proppant embedment and proposed empirical equations
to describe embedment for non-crushing proppants. In addition, the
types and concentrations of proppants and rock types also have a great
impact on the proppant embedment in hydraulic fractures (Wen et al.[17]). Mueller and Amro[19] used the indentation hardness of the surface formation to calculate
the embedment. However, an experimental investigation is restricted
by the test conditions such as high closure stress and the size of
rock samples.
Figure 1
Factors which affect proppant embedment. Reprinted with
permission
from Bandara et al.[32] Copyright 2019 Elsevier.
Factors which affect proppant embedment. Reprinted with
permission
from Bandara et al.[32] Copyright 2019 Elsevier.Numerical simulation has become a very powerful
tool to investigate
the proppant embedment of fracture conductivity. Some scholars developed
different mechanical models such as analytical solution, discrete
element method (DEM) model, and contact mechanics-based models. Alramahi
and Sundberg[18] presented an analytical
model to predict the stress-dependent conductivity of hydraulic fractures
based on simple laboratory measurements of proppant embedment. Based
on the fact that the fracture aperture changes with stress, a new
mathematical model is built up to calculate the change in fracture
aperture, proppant embedment, and deformation. The numerical results
concluded that the proppant embedment was the main part that resulted
in the change in fracture aperture (Gao et al.[27]). Guo et al.[28,29] developed analytical
models to calculate the embedment and conductivity. Features and controlling
factors of embedment, residual width, and conductivity were also analyzed.
Chen et al.[30] modeled the proppant embedment
as a function of effective stress by a transformed Hertz contact model
and a proposed power law model. However, the analytical model is idealized
and cannot represent the complex condition in the subsurface. Deng
et al.[23] simulated the shale–proppant
interaction in hydraulic fracturing with a three-dimensional DEM model
and investigated the influence of shale’s property, proppant
size, and pressure level on the fracture aperture. Zhang et al.[24] experimentally and numerically studied reduced
fracture conductivity due to proppant embedment in the shale reservoir.
Zhang et al.[25] coupled the DEM/computational
fluid dynamics to model the proppant embedment and fracture conductivity
after hydraulic fracturing. In addition, the Hertz damage mechanics
model is adopted to represent the proppant embedment. Ghanizadeh et
al.[20] used steady-state gas flow tests,
high-resolution optical profilometry, microscopic observations, and
mechanical (rebound) hardness to characterize unpropped/propped fracture
permeability/conductivity and proppant embedment. Xu et al.[22] investigated the effect of proppant deformation
and embedment on fracture conductivity after fracturing fluid loss.
Chen et al.[31] proposed a new calculation
method for embedment depth considering elastic–plastic deformation
based on the mechanism of proppant embedment. However, in almost all
these studies on proppant embedment, there may be two limitations.
First, the great size contrast between proppants and reservoir rocks
was neglected. Second, the reservoir rocks were treated as isotropic.Before numerical or analytical modeling of proppant embedment is
conducted, one essential problem should be addressed—proper
calibration of mechanical properties of the reservoir rocks which
the proppant particles are indented into. In previous studies, the
mechanical properties of the reservoir rocks were either calibrated
through core-based compression tests,[15,17] sonic velocity
and density petrophysical well logs,[18] or
specified directly. The rock specimens are usually cylinders with
dimensions of ϕ25 × 50 mm, ϕ38 × 76 mm, or ϕ50
× 100 mm. However, the proppant particles in petroleum industry
are usually generally between 8 and 140 mesh (105 μm to 2.38
mm).[33] As shown in Figure , the proppant is relatively small when compared
with the rock plug. According to Benoit Mandelbrot,[34] the magnitudes of physical quantities associate not only
with the quantities being measured but also with the “ruler”
used. When addressing the specific problem—proppant embedment—the
calibration of the mechanical parameters of the core-based sample
seems to use a “larger ruler” than expected. The mechanical
parameters calibrated from the core-based samples may be adequate
for other engineering practices; however, due to the striking scale
contrast between proppants and reservoir rocks, whether they provide
a resolution fine enough for the analysis of proppant embedment is
still in doubt.
Figure 2
Sizes of rock specimens and proppants.
Sizes of rock specimens and proppants.The mechanical properties obtained from core-based compression
tests are usually regarded as isotropic. When the fracture surfaces
are exposed to the fracturing fluid, which breaks down the reservoir
rock and transports the proppants down to hold on the fracture, the
reservoir rocks near the fracture surfaces may be weakened by this
fluid. This deterioration effect decreases with increasing depth from
the fracture surfaces. Thus, the mechanical properties calibrated
from a rock plug, which is idealized as isotropic, may be inefficient
to model the proppant embedded into a layered rock surface, which
results from fluid deterioration, especially when considering the
size differences between the rock plug and the proppant particles.
The rock mechanical properties are usually measured for geometrically
defined samples and describe the integrated properties of the entire
sample.[35] As a result, the compressive
strength is often a poor indicator of the embedment behavior exhibited
by proppants in natural formations, particularly in soft materials
such as shale.[19] As the disadvantage of
modeling the proppant embedment with the mechanical parameters calibrated
from traditional triaxial or uniaxial compression tests has been realized,
nonstandard-sized rock samples of a small thickness of 7.6 mm were
used to minimize the sample deformation contribution to the total
deformation in the study of proppant embedment.[18]In this study, whether a heterogonous layered rock
resulting from
fluid deterioration could be fully represented by an equivalent isotropic
condition in the modeling of proppant embedment is numerically investigated.
A numerical experiment of the uniaxial compression test is first conducted
on a heterogonous rock to obtain equivalent elastic parameters of
an isotropic condition. With these equivalent parameters, the discrepancy
of embedment depth between the heterogonous condition and the equivalent
isotropic condition is examined via numerical simulations. Later,
the problems of equating a heterogonous rock to an isotropic condition
are discussed.The remaining structure of this paper is organized
as follows:
the methodology section presents the numerical simulation of the embedment
of proppants in layered rocks and isotropic rocks; the parameter study
section presents the influences of proppant sizes and layers of rocks
on the embedment depth; the discussion section uncovers the mechanism
of the influence of proppant sizes and layers of rocks on the embedment
depth; and finally, we give our findings in the last section.
Methodology
Introduction
to ABAQUS
ABAQUS is a software suite for
finite element analysis and computer-aided engineering. Abaqus offers
powerful and complete solutions for both routine and sophisticated
engineering problems, covering a vast spectrum of industrial applications.
With Abaqus we can quickly and efficiently create, edit, start, monitor,
diagnose, and visualize advanced simulations. With ABAQUS, static
stress/displacement analysis, dynamic stress/displacement analysis,
steady-state transport analysis, heat transfer and thermal-stress
analysis, fluid dynamic analysis, coupled pore fluid flow and stress
analysis, electromagnetic analysis, mass diffusion analysis, and acoustic
and shock analysis can be easily modeled. In this study, the key procedure
used is the contact module, which will be explained in detail later.
Equivalent Parameter Calibration
Hou et al.[36] experimentally investigated the effect of fluid
damage on proppant embedment under various stresses and temperatures.
The authors stated that fluid damage weakened the fracture surface
and increased the proppant embedment.According to Mueller and
Mohammed’s[19] experimental study,
the surface of the formation highly influenced by the treatment fluid
can show great differences in the mechanical behavior compared to
the untreated area composition of the samples. The greatest decrease
was measured for the eagle ford formation, where the fluid contact
causes a reduction in surface hardness of almost 50% from the initial
value measured under dry conditions.In a more recent study,
Song et al.[37] have demonstrated the progressive
deterioration effect of the fracturing
fluid on rocks. They used the micro-indentation technique to characterize
the distance-dependent gradient alteration of the mechanical properties
of a rock specimen after THMC treatment. In their study, the elastic
modulus E and hardness H were found
to vary with the radial distance d. They also concluded
that the reduction in the Young’s modulus and hardness is caused
by the softening induced by the shale-fracturing fluid interactions,
and the degree of softening is more severe for longer treatment durations.
For the 30- and 60-day treatments, the softening front advances by
5 and 8 mm, respectively. There is something in common with our assumption
that the area near the fracture surface is more vulnerable to the
fracturing fluid, and this area shows a lower elastic modulus than
the area far away from the fracture surface.As pointed out
in the previous section, the deterioration effect
of the fracturing fluid on the reservoir rocks will decrease with
increasing depth from the fracture surface, as indicated by the gradual
change in color in Figure a. To check whether the fluid-deteriorated rock plug could
be described by homogeneous mechanical parameters, a numerical experiment
is conducted. The elastic modulus and Poisson’s ratio of the
layered rock are supposed to vary as indicated by Figure b, which are simulation results[22] of an experiment by Alramahi and Sundberg.[18] The elastic modulus and Poisson’s ratio
after fracturing fluid deterioration are nonlinear functions of the
distance from the fracture surface.
Figure 3
(a) Decreasing deterioration effect with
depth; (b) mechanical
properties of the sample after fracturing fluid deterioration. Reprinted
with permission from Xu et al.[22] Copyright
2019 Elsevier.
(a) Decreasing deterioration effect with
depth; (b) mechanical
properties of the sample after fracturing fluid deterioration. Reprinted
with permission from Xu et al.[22] Copyright
2019 Elsevier.With the variation in elastic
parameters, a numerical simulation
of the uniaxial compression test of the layered rock specimen is put
forward. In the numerical simulation, nonlinear variations of elastic
parameters with a distance from the fracture surface are simplified
to linear models as listed in Table .
Table 1
Elastic Parameters for Simulations
layer number i
elastic modulus Ei/GPa
Poisson’s ratio vi
1
20
0.3
2
21
0.29
3
22
0.28
4
23
0.27
5
24
0.26
6
25
0.25
7
26
0.24
8
27
0.23
9
28
0.22
10
29
0.21
The boundary conditions are indicated as shown
in Figure a. The bottom
of the rock specimen
is fixed, and the pressure with a magnitude of 10 MPa is applied at
the top. The different colors represent different layers with gradually
changing mechanical parameters. The mesh scheme is plotted in Figure b. The C3D8R(eight-node
brick element with reduced integration) element is adopted. Each layer
is divided into 40 segments along the circumferential direction, with
five segments in the axial direction. There are 519 elements in each
layer. The axial displacement is shown in Figure c.
Figure 4
(a) Boundary conditions; (b) mesh scheme; and
(c) axial displacement.
(a) Boundary conditions; (b) mesh scheme; and
(c) axial displacement.The maximum axial displacement
of 0.00207 mm is found to be at
the top surface. Thus, the equivalent elastic modulus of E*, the layered rock specimen, is calculated aswhere σ is the uniaxial stress;
ε
is the axial strain; ΔL is the axial displacement,
and L is the height of the rock specimen. The equivalent
Poisson’s ratio of the layered rock iswhere ΔR is the lateral
displacement.According to the Backus average[38] of
the layered rock, the equivalent Young’s modulus E* of the layered material iswhere L is the height of each layer;
and E is the elastic
modulus of each layer.The equivalent elastic modulus obtained
from the numerical simulation
of the uniaxial compression test is consistent with that obtained
from the Backus average method. With the equivalent elastic parameters
calibrated from the numerical experiment, the proppant embedment into
the layered rock and the equivalent isotropic rock will be compared
through numerical simulations.
Numerical Simulations of
Proppant Embedment
The proppant
embedment in the equivalent isotropic rock is first modeled. To lower
the computation cost, a 1/4 model is adopted. The deteriorated formation
is divided into 10 layers with mechanical parameters listed in Table.. Each layer is 3
mm × 3 mm × 1 mm (length × width × height). The
proppant is a sphere with a radius of 1 mm. The proppant is modeled
as a discrete rigid body. Only 1/8 of the proppant is modeled. The
boundary conditions are illustrated in Figure a. Due to the symmetry, the axially symmetrical
conditions are cast on two vertical surfaces. The bottom of the formation
is fixed. The formation is meshed as shown in Figure b, and the proppant is meshed as shown in Figure c. Each layer is
meshed into 20 segments along the length and width and 5 segments
along height. The vertex of the proppant is defined as the reference
point, as shown in Figure c, and a concentrated force of 94.2478 N along the axial direction
is applied via the reference point. The top surface of the formation
is specified as the slave surface, while the out surface in contact
with the slave surface is defined as the master surface. As can be
seen from Figure d,
the embedment depth at the end of loading is 5.59 × 10–2 mm.
(a) Boundary conditions; (b) proppant mesh; (c) formation mesh;
and (d) vertical displacement.To view proppant embedment in equivalent isotropic formation, such
a numerical simulation is repeated, while the only difference is that
the layered formation is now represented by the equivalent isotropic
mechanical parameters. The boundary conditions are illustrated in Figure a and the vertical
displacement in the equivalent isotropic case is plotted in Figure b. As can be seen
from Figure b, the
proppant embedment depth in the equivalent isotropic formation is
5.11 × 10–2 mm. If the embedment depth in the
layered formation is more close to the true value of embedment depth
in the underground condition, the relative error of embedment depth
of the equivalent isotropic case can be calculated as
Figure 6
(a) Boundary conditions and (b) vertical displacement.
(a) Boundary conditions and (b) vertical displacement.Here, in eq , the
negative value indicates that the equivalent isotropic case underestimates
the vertical displacement of the proppant normal to the fracture surface.
Parameter Study
One question that may arise is whether
this relative error of embedment depth would change with the proppant
size when a different proppant size is adopted in hydraulic fracturing.
Thus, a parameter study is conducted to investigate the influence
of proppant size on the embedment depth. Different embedment depths
under both layered conditions and equivalent isotropic conditions
are simulated and listed in Table . In these numerical simulations, only the proppant
diameter changes. As a result, the concentrated force applied at the
reference point is accordingly changed to ensure that the closure
pressure with a magnitude of 30 MPa is kept constant in these numerical
simulations.
Table 2
Relative Error of Different Proppant
Sizes
embedment
depth/10–2 mm
case
proppant diameter/mm
layered condition
equivalent isotropic
relative error/%
1
2
5.59
5.11
–8.59
2
1.5
4.20
3.82
–9.05
3
1
2.84
2.52
–11.27
4
0.5
1.43
1.25
–12.59
The relationship between
the relative error of proppant embedment
depth and the proppant size is also plotted in Figure . From Figure , equivalent isotropic conditions have smaller proppant
embedment depth compared with that in layered conditions, which are
regarded more close to the underground conditions. The differences
in embedment depth between the two conditions increase with proppant
sizes, while the absolute value of relative error decreases with proppant
sizes.
Figure 7
Embedment depth and its relative error change with proppant diameters.
Embedment depth and its relative error change with proppant diameters.To investigate the influence of the number of layers
on proppant
embedment, different layers are adopted to simulate the variation
of mechanical behavior along the depth while keeping the total thickness
of the formation. More specifically, the formation is cut into 1,
2, 5, and 10 layers. The case of 1 layer is equivalent isotropic formation,
as described in the methodology section. With the same equivalent
procedure, the equivalent elastic parameters of 5 layers, 2 layers,
and 1 layer are also obtained and listed in Tables –5.
Table 3
Equivalent Elastic Parameters of 5
Layers
layer number i
elastic modulus Ei/GPa
Poisson’s
ratio vi
equivalent layer i
elastic modulus Ei/GPa
Poisson’s ratio vi
1
20
0.3
1
20.7
0.299
2
21
0.29
3
22
0.28
2
22.7
0.278
4
23
0.27
5
24
0.26
3
24.8
0.258
6
25
0.25
7
26
0.24
4
26.7
0.237
8
27
0.23
9
28
0.22
5
28.7
0.217
10
29
0.21
Table 5
Equivalent Elastic Parameters of 1
Layer
layer number i
elastic modulus Ei/GPa
Poisson’s ratio vi
equivalent layer i
elastic modulus Ei/GPa
Poisson’s ratio vi
1
20
0.3
2
21
0.29
3
22
0.28
4
23
0.27
5
24
0.26
6
25
0.25
1
24.2
0.252
7
26
0.24
8
27
0.23
9
28
0.22
10
29
0.21
For the case of 5 layers, as listed in Table , the mechanical parameters
of the equivalent
layer 1 are obtained by a numerical simulation of a uniaxial compression
test of a rock specimen composed of layers 1 and 2 of the original
10 layers. The mechanical parameters of equivalent layers 2 to 5 are
obtained by the same procedure. The equivalent mechanical parameters
in Tables and 5 are readily available by repeating the method mentioned.
Table 4
Equivalent Elastic Parameters of 2
Layers
layer number i
elastic modulus Ei/GPa
Poisson’s
ratio vi
equivalent layer i
elastic modulus Ei/GPa
Poisson’s
ratio vi
1
20
0.3
2
21
0.29
3
22
0.28
1
22.1
0.282
4
23
0.27
5
24
0.26
6
25
0.25
7
26
0.24
8
27
0.23
2
27
0.23
9
28
0.22
10
29
0.21
With the equivalent mechanical parameters listed in Tables –5, the simulations of proppant embedment under the conditions of different
layers are conducted, as shown in Table .
Table 6
Simulations of Proppant
Embedment
Under the Conditions of Different Layers
The simulations listed in Table differ from each other only in the equivalent
mechanical
parameters while sharing the same boundary conditions. From the table,
the proppant embedment depths of different layers are plotted in Figure .
Figure 8
Proppant embedment depths
under the conditions of different layers.
Proppant embedment depths
under the conditions of different layers.From Figure , the
case of 1 layer shows the least proppant embedment depth, and it is
the way we often adopt in the study of proppant embedment that the
nonuniform-deteriorated formation is treated as an isotropic medium.
Therefore, in this way, the proppant embedment depth may be underestimated,
and then it may lead to a wider aperture than that estimated in the
planning stage of hydraulic fracturing. As stated in the previous
section, the simulation with 10 layers is a more realistic approximation
of the progressively deteriorated formation. The embedment depth increases
with the layers at a decreasing rate. In other words, the embedment
depth will reach an asymptotic value if the simulation is conducted
with more layers. The asymptotic value may be the true embedment depth
of the real situation.
Discussion
Significance
From Figure , one may question
that the embedment depth
is relatively small compared to the proppant size; thus, the study
of the proppant may be meaningless. However, proppant embedment may
significantly impair fracture conductivity due to a decrease in the
fracture width[29] and even a small reduction
in fracture width may result in a significant loss of fracture conductivity.[15] Actually, many reasons, as listed in Figure , may affect the
proppant embedment, and here, in this study, only the proppant size
effect and the cause of the size effect are discussed. In this study,
only the instantaneous embedment depth is considered; however, the
embedment due to the creep behavior of reservoir rocks may also be
significant.[39]
Reason
In the
parameter analysis section, the absolute
value of the relative error decreases with proppant sizes. In other
words, the relative error of the proppant embedment depth between
the layered condition and the equivalent isotropic condition depends
on the relative size of the proppant and the rock specimen for mechanical
parameter calibration. In the above numerical analysis, the most conservative
relative error is made because the largest proppant diameter and the
smallest rock specimen size are adopted. In the above analysis, if
a smaller proppant diameter and a larger rock specimen size are adopted,
the relative error will be greater. The relative size of the proppant
diameter and the rock specimen used for parameter calibration does
affect the accuracy of proppant embedment depth prediction. The mechanism
for this size effect may be explained by Saint-Venant’s principle.
More specifically, according to Hertz contact theory,[40] at the center of the contact area, the stress σ normal to the fracture surface follows the
relationship with depth as shown in eq and decreases rapidly as shown in Figure .where p0 is the
maximum value of σ when depth z = 0; a is the radius of the contact area
and calculated aswhere P is the total
load
acting on the proppant, E* is the equivalent elastic
modulus, and R is the equivalent radius expressed
aswhere R1 and R2 are the radii of the proppant
and the fracture surface, respectively. In the analysis of proppant
embedment, the fracture surface is regarded as a semi-infinite body
and thus R2 → ∞. Thus, the equivalent radius R in eq can be replaced with the proppant
radius R1. The load P is calculated in terms of closure pressure p multiplied
by the section area of the proppant
Figure 9
Normal stress profile at the center of
the contact area.
Normal stress profile at the center of
the contact area.The equivalent elastic
modulus E*As the proppant in the analysis is treated as a rigid body,
the
elastic modulus of the proppant E1 → ∞. With eqs –8, the radius of contact area
in eq is rewritten
asAccording to eq ,
the normal stress decreases to 0.10p0 at
3a way below the center of the contact area as shown
in Figure . Scope
3a is regarded as the effective acting depth of contact
force, and this effective acting depth is proportional to the radius
of the proppant R1. The mechanical parameters
of the rock in the range of effective acting depth have the most significant
influence on the proppant embedment. In other words, the smaller the
proppant radius, the smaller the effective acting depth of proppant
embedment. Suppose in eq , v2 = 0.254, p = 20 MPa, and E2 = 25.4 GPa, the largest
effective acting depth zeff (zeff = 3a = 0.429 mm) is obtained when
the proppant radius adopts its peak value of R1 = 1.19 mm. That is to say, the characteristics of the rock
within the range of 0.429 mm from the fracture surface have the most
significant influence on proppant embedment. Even in the most conservative
conditions when the largest proppant radius is adopted, the effective
acting depth of 0.429 mm is relatively small compared to the size
of the rock plug. When smaller proppants are used, the effective acting
depth will be even lower. In hydraulic fracturing practice, as shown
in Figure , from the
surface, the deterioration effect of the fracturing fluid decreases
with increasing depth. The fracture surface has the lowest strength,
and the proppant embedment would be the most severe. The mechanical
properties obtained from traditional compression tests of rock plugs
should be regarded as averaged parameters which could not provide
enough resolution to describe the gradual deterioration effect normal
to the fracture surface. It should also be noted that in compression
tests, the compressive stress is uniformly distributed throughout
the entire rock plug, while in realistic underground conditions, due
to the significant contrast between the sizes of proppants and the
fracture surface, the severe stress concentration at the contact area
makes the application of mechanical properties of rocks calibrated
from traditional compression tests conservative in the prediction
of proppant embedment depth.
Solution
From the above discussion
of scale problems
involved in the modeling of proppant embedment, it may be questionable
to model the fluid-deteriorated rock, which is more similar to a layered
rock as an equivalent isotropic rock. The difference in embedment
depth between the value predicted by mechanical parameters calibrated
from the standard-sized specimen test and the true value increases
with a decrease in the proppant size. The proppant particles used
in practice with a diameter ranging from 105 μm to 2.38 mm are
rather small compared to rock plugs with dimensions ϕ25 ×
50 mm, ϕ38 × 76 mm, or ϕ50 × 100 mm; thus, it
would be problematic to obtain mechanical parameters used for proppant
embedment modeling by traditional compression tests of rock plugs
with dimensions ϕ25 × 50 mm or even larger sizes. Mechanical
properties being measured on the core could not provide a fine enough
resolution to model the heterogeneities resulting from fracturing
fluid deterioration in the modeling of proppant embedment. Measurements
based on the core scale do not necessarily identify the mechanical
mechanisms at work at smaller scales that are responsible for the
macroscopic observation. The fluctuation of elastic properties in
a rock sample or even a smaller scale could not be identified through
traditional compression tests of rock specimens ranging from ϕ25
× 50 mm to ϕ50 × 100 mm. Fortunately, new testing
methods, such as micro-indentation and nano-indentation techniques,
which can be used to directly measure the elastic properties of a
rock sample at a given point, are now available. These indentation
techniques can detect fluctuations in the elastic properties of rocks
at scales ranging from a few grain diameters up to a few tens of centimeters,[41−43] which is extremely important in accurate modeling of proppant embedment
problems. As measuring the mechanical properties of rocks with a fine
resolution of millimeters or less is feasible using micro-indentation
tests, it is possible to map the deterioration effect of the fracturing
fluid on the mechanical properties of rocks which would be used in
proppant embedment modeling. As shown in Figure , two methods may be introduced to carry
out the conceptual design of the nano/micro-indentation tests of the
fluid-deteriorated rock specimens. In method I, the fluid-deteriorated
rock specimen, as shown in Figure a, is first cut into slices perpendicular to the axle
of the specimen, as illustrated in Figure b. Then, the nano/micro-indentation tests
are conducted on each slice as shown in Figure c, and each dot represents one indentation
test. The mechanical properties of each slice can be obtained through
Mori–Tanaka homogenization techniques.[44,45] The differences in the alternative method are the cutting direction
and the quantities of slices, as shown in Figure d. In method II, the rock specimen is cut
into two pieces along the axle center.
Figure 10
(a) Standard-sized sample;
(b) slices perpendicular to the axle
of the rock specimen; (c) layout of indentation points on each slice;
and (d) layout of indentation points on the axially cut piece.
(a) Standard-sized sample;
(b) slices perpendicular to the axle
of the rock specimen; (c) layout of indentation points on each slice;
and (d) layout of indentation points on the axially cut piece.
Conclusions
From the point of view
of scales, by numerical simulations, the
study answers the question why the elastic parameters of a heterogonous
rock resulting from fracturing fluid deterioration could not be fully
equated to a corresponding isotropic condition in the modeling of
proppant embedment. The fracturing fluid-deterioration effect makes
the rocks layered materials. Traditional compression tests based on
core scale samples could not provide mechanical parameters with enough
resolution to be used in the modeling of proppant embedment, as the
progressive deterioration effect along the depth could not be identified
by these tests. Micro-indentation or nano-indentation seem to be promising
techniques in the calibration of mechanical parameters for the modeling
of proppant embedment, as they can identify the fluctuations in the
elastic properties of rocks at scales ranging from a few grain diameters
up to a few tens of centimeters.