Typical microfluidic devices are application-specific and have to be carefully designed to implement the necessary functionalities for the targeted application. Programmable microfluidic chips try to overcome this by offering reconfigurable functionalities, allowing the same chip to be used in multiple different applications. In this work, we demonstrate a programmable microfluidic chip for the two-dimensional manipulation of droplets, based on ultrasonic bulk acoustic waves and a closed-loop machine-learning-based control algorithm. The algorithm has no prior knowledge of the acoustic fields but learns to control the droplets on the fly. The manipulation is based on switching the frequency of a single ultrasonic transducer. Using this method, we demonstrate 2D transportation and merging of water droplets in oil and oil droplets in water, and we performed the chemistry that underlies the basis of a colorimetric glucose assay. We show that we can manipulate drops with volumes ranging from ∼200 pL up to ∼30 nL with our setup. We also demonstrate that our method is robust, by changing the system parameters and showing that the machine learning algorithm can still complete the manipulation tasks. In short, our method uses ultrasonics to flexibly manipulate droplets, enabling programmable droplet microfluidic devices.
Typical microfluidic devices are application-specific and have to be carefully designed to implement the necessary functionalities for the targeted application. Programmable microfluidic chips try to overcome this by offering reconfigurable functionalities, allowing the same chip to be used in multiple different applications. In this work, we demonstrate a programmable microfluidic chip for the two-dimensional manipulation of droplets, based on ultrasonic bulk acoustic waves and a closed-loop machine-learning-based control algorithm. The algorithm has no prior knowledge of the acoustic fields but learns to control the droplets on the fly. The manipulation is based on switching the frequency of a single ultrasonic transducer. Using this method, we demonstrate 2D transportation and merging of water droplets in oil and oil droplets in water, and we performed the chemistry that underlies the basis of a colorimetric glucose assay. We show that we can manipulate drops with volumes ranging from ∼200 pL up to ∼30 nL with our setup. We also demonstrate that our method is robust, by changing the system parameters and showing that the machine learning algorithm can still complete the manipulation tasks. In short, our method uses ultrasonics to flexibly manipulate droplets, enabling programmable droplet microfluidic devices.
Designing a custom microfluidic chip for
every application requires
a considerable upfront investment, because each new chip design needs
to be tested, iterated, and validated for the targeted application.[1,2] Programmable microfluidic chips try to overcome this by offering
reconfigurable functions, allowing the same chip to be used in multiple
different applications.[2,3] Currently, most programmable microfluidic
devices are based on automating the operation of valves and pumps.[4−6] However, tubes, valves, and pumps can quickly become the limiting
factor in the miniaturization of microfluidic platforms,[7,8] even if the chips themselves can be made very small.As an
alternative to mechanical pumps and valves, using acoustics
has been proposed.[9] In an acoustic microfluidic
(acoustofluidic) chip, ultrasound transducers create
acoustic waves, which can be used for transporting particles,[10−12] cells,[13−15] or droplets.[16−18] More than just transporting,
acoustics can also be used for sorting particles[10,19,20] or droplets,[18] merging droplets,[18,21,22] and splitting droplets.[21−23] Manipulating multiple solid objects
by shaping the acoustic fields has been demonstrated, e.g., by using
holographic acoustic traps[16,24,25] or by using time-varying signals.[10,20,26] Objects can be manipulated acoustically on the surface
of the device or within a medium, using transverse waves,[21,26,27] bulk acoustic waves,[10,18,28] or surface acoustic waves.[7,11,22,29]Droplets are a particularly attractive target for acoustofluidic
manipulation. Using immiscible droplets in an inert medium as tiny
carriers of samples and reagents is the goal of droplet microfluidics.
The droplet volumes can be extremely small, ranging from a few nL
to fL,[30] saving chemicals,[30] reducing reaction times,[30] and
allowing massively parallel operation.[31] Typically, the droplets are water-based in an oil medium, and the
droplets are produced with a flow-focusing device or a T-junction,[18,32] where an immiscible continuous flow in a surrounding medium flow
breaks into droplets. Droplets are a versatile medium for encapsulating
and transporting cells, bacteria, or drugs, contributing to scaling
down laboratory processes into miniaturized laboratories-on-chips,
with studies ranging from genome sequencing,[33] polymerase chain reactions,[34] studying
micro-organisms,[35] high-throughput screening,[36,37] and directed evolution.[38] However, for
a truly programmable device, it would be beneficial to be able to
manipulate individual droplets: to transport them to any location
inside the chip and to merge them at will.Acoustics offers
a natural path toward programmability: by changing
the driving signals of the transducers (frequencies, amplitudes, phases,
etc.), the shape of the acoustic field changes, and this changes how
particles/droplets move inside the chip.[20,22] Unfortunately, there is usually a complex relationship between the
driving signal and the resulting acoustic field shape: the field shape
is sensitive to small variations in chip dimensions and material properties.[39,40] Using machine learning to predict the acoustic field shapes for
a given driving signal has been proposed: machine learning algorithms
can adapt to the nonidealities of an acoustic system.[10]In this paper, we report the programmable transport,
merging, and
mixing of multiple droplets inside acoustofluidic chips. Our approach
is based on closed-loop machine vision tracking, a machine learning
algorithm, and bulk acoustic waves, driven by a single piezoelectric
transducer (Figure a). With our setup, we show that we can manipulate drops with volumes
ranging from ∼200 pL up to ∼30 nL (Figure b–f). Unlike earlier
work, we can freely position droplets in 2D and merge them at will.
We demonstrate that a droplet containing reagents for a colorimetric
glucose assay can be merged and mixed with a glucose-containing droplet,
triggering a color change (Figure g). Finally, we show that the method is not limited
to manipulating water droplets in oil (Figure b) but can also manipulate oil droplets in
water (Figure c).
In short, we propose using ultrasonics and machine learning for manipulating
droplets, to enable programmable droplet microfluidic devices.
Figure 1
Acoustic transport
and merging of droplets inside a microfluidic
chip-based on machine learning. (a) Concept of the manipulation method.
(b,c) Acoustic patterns of water droplets in oil (b), and oil droplets
in water (c), for the frequencies 136 kHz, 185 kHz, and 363 kHz. The
pattern formed by oil drops in water is the inverse of the pattern
formed by water drops in oil, due to the opposite acoustic contrast
factor. (d–f) Controlled manipulation of water droplets in
oil, with varying droplet diameters: (d) 70 μm, (e) 170 μm,
and (f) 500 μm. (g) Demonstration of a droplet-based glucose
assay. A glucose droplet (dyed green) is guided toward a droplet containing
the assay reagents (dyed light blue). The merging of the two droplets
triggers a color change, turning the droplet purple. All scalebars
are 1 mm.
Acoustic transport
and merging of droplets inside a microfluidic
chip-based on machine learning. (a) Concept of the manipulation method.
(b,c) Acoustic patterns of water droplets in oil (b), and oil droplets
in water (c), for the frequencies 136 kHz, 185 kHz, and 363 kHz. The
pattern formed by oil drops in water is the inverse of the pattern
formed by water drops in oil, due to the opposite acoustic contrast
factor. (d–f) Controlled manipulation of water droplets in
oil, with varying droplet diameters: (d) 70 μm, (e) 170 μm,
and (f) 500 μm. (g) Demonstration of a droplet-based glucose
assay. A glucose droplet (dyed green) is guided toward a droplet containing
the assay reagents (dyed light blue). The merging of the two droplets
triggers a color change, turning the droplet purple. All scalebars
are 1 mm.
Experimental Methods
The acoustofluidic manipulation
takes place inside a microfluidic
chip, fabricated by wet-etching fused silica glass. There is a rectangular
manipulation chamber (width: 6 mm, length: 7 mm, height: 0.15 mm)
in the chip. The chip has three inlets for pumping droplets containing
different solutions and a single outlet leading to a collection reservoir.
The inlets and the outlets have a width of 1.1 mm, and a depth of
0.15 mm. Fluidic connectors (Nanoports, IDEX Health & Science)
were attached to the drilled inlets and outlet of the device. The
microfluidic chip was fabricated by Klearia, France.A piezoelectric
transducer (NCE45, Noliac, Denmark) of dimensions
15 mm × 15 mm × 2 mm was glued by epoxy (Power Epoxy, Loctite)
to the back of the chip. The transducer was driven with a signal from
a computer-controlled arbitrary waveform generator (PCI-5412, National
Instruments), amplified by a 400 W Class AB RF amplifier (1040L, Electronics
& Innovation). The chip was imaged by a camera (acA2040–120uc,
Basler, Germany) and illuminated by a 100 W LED panel. A personal
computer was used to implement the closed-loop control. Three syringe
pumps (Aladdin, World Precision Instruments) were used to pump the
droplets in and out of the chip.The acoustic manipulation of
the droplets in our microfluidic chamber
relies on the fact that the droplets have different acoustic properties
compared to the medium. This difference is quantified by the acoustic
contrast factor Φ,[41,42] as given bywhere ρd,m are the densities of the droplet and the medium, and βd,m are the compressibilities of the droplet
and the medium. When the acoustic contrast factor is positive, the
droplets move toward the pressure nodes (Figure b). When the contrast factor is negative,
the droplets move toward pressure antinodes (Figure c). By using the material parameters from Table and eq , we calculated the acoustic contrast
factor for water droplets in oil (hexadecane) as Φ ≈
0.766, implying that the water droplets will move toward pressure
nodes. Similarly, we calculated the acoustic contrast factor for oil
droplets in water as Φ ≈ −1.35, implying that
the oil droplets will move toward the pressure antinodes.
Table 1
Properties of Fluids at 25 °C
Liquid
Density (kg m–3)
Speed of
sound (m s–1)
Compressibility
(GPa–1)
Hexadecane
770
1339[43]
0.864
Water
997
1496
0.415
The droplets were generated with an external flow-focusing
device.
The device channels have a height of ∼80 μm. The flow-focusing
orifice has a width of 80 μm, and the two sheath flow inlets
have a width of 150 μm. The schematic and the parameters of
the flow-focusing device are summarized in Supplementary Figure S1a and Table S1. The flow focusing device was fabricated
by using standard SU-8 photolithography (SU-8 2050, Microchem) to
make a master mold and then by casting polydimethylsiloxane (Sylgard
184, 10:1 part A to B by weight, Dow Corning, USA) into the master
mold.For generating water droplets dispersed in the oil medium,
we used
∼2.5 vol% sorbitan monooleate (Span 80, Sigma-Aldrich) in hexadecane
oil (Fisher Chemicals) as the continuous phase and blue-dyed deionized
water as the dispersed phase (droplets). Dyeing the droplets helped
our machine vision algorithm to detect the droplets. Flow rates of Qwater = 0.5 μL min–1 and Qoil = 50 μL min–1 generated water droplets with a diameter of approximately ∼70–80 μm (Figure d and Supplementary Figure
S1b). Increasing the water flow rate while keeping the oil
flow rate the same generated larger droplets: Qwater = 1 μL min–1 generated ∼100-μm-diameter
droplets, and Qwater = 50 μL min–1 generated ∼200-μm-diameter droplets
(Figure e). Water
drops larger than 200 μm (Figure f) were produced by reducing sorbitan monooleate to
1.5 vol% and then by allowing smaller droplets to coalesce.For generating hexadecane oil droplets dispersed in the water medium,
we used 1 vol% of polyoxyethylene octyl phenyl ether (Triton X100,
Sigma-Aldrich) and 15 g L–1 of sodium dodecyl sulfate
(Sigma-Aldrich) in deionized water as the continuous phase and blue-dyed
hexadecane oil (Fisher Chemicals) as the dispersed phase. Flow rates
of Qwater = 50 μL min–1 and Qoil = 5 μL min–1 generated oil droplets with a diameter of approximately ∼80–90
μm.For the glucose assay (Figure g), we prepared a solution of 10 g L–1 of glucose in deionized water, and a solution containing
the assay
reagents: 1.8 g L–1 glucose oxidase, 1.6 g L–1 peroxidase, 0.6 g L–1 4-amino antipyrine
(4-AAP), and 1.36 g L–1N-ethyl-N-sulfopropyl-m-toluidine (TOPS) in phosphate-buffered
saline (pH 7.4). All the chemicals were from Sigma-Aldrich. This chemistry
was previously used as a basis of a colorimetric glucose assay in
the work of Srinivasan et al.[44] The glucose
oxidase acts on the glucose to produce gluconic acid and hydrogen
peroxide.[44] The peroxidase acts on the
hydrogen peroxide in the presence of 4-AAP and TOPS to produce a violet
color quinonimine.[44] The intensity of the
violet color is directly related to the concentration of glucose:
more glucose will lead to more hydrogen peroxide, and thus more quinonimine
is produced. To generate the glucose and the reagent-containing droplets,
we used the same flow rates as mentioned earlier for generating the
water droplets. To make sure that the droplets containing the glucose
and the assay reagents did not merge prematurely, they were pumped
to the acoustofluidic chip through two different inlets.The
control algorithm used for the manipulation task is the ε-greedy
algorithm from our previous work.[10] Briefly,
in each control cycle, machine-vision-detected positions of the droplets
are provided to the control algorithm and its task is to choose which
of the N discrete linearly spaced frequencies to
apply next. Unless otherwise noted, N = 100, and
the frequency range is from 65 kHz to 700 kHz. After the frequency
is chosen, the piezoelectric transducer is excited at that frequency
for half a second. The peak amplitude of excitation voltage was U = 17.6 V unless otherwise noted. After the excitation,
the new positions of the droplets are detected, and the control algorithm
assigns a reward for that frequency, the reward being simply how many
micrometers the droplet moved toward the current target point. During
the subsequent control cycles, the frequencies are chosen using the
following heuristic: (1) with a probability 1 – ε, the
algorithm chooses the frequency with highest average past reward;
(2) otherwise (with a probability of ε), the frequency is chosen
completely randomly. Throughout this paper, we used ε = 0.1.
A simple explanation of the control algorithm is that it balances
exploration and exploitation, exploiting most of the time frequencies
that produced the best results in the past, but occasionally exploring
new frequencies to see if they could produce even better results.
The average rewards are weighted using exponentially decaying weights
γ, where γ = 0.9 is the weight
factor and t is the number of control steps since
that reward. Thus, recent observations carry a larger weight than
past ones for the same frequency. More details on our control method
can be found from our previous work[10] and Supplemental Note 1.
Results and Discussion
Manipulation and Merging of Water Droplets in Oil
To
show that we can actively manipulate and merge multiple water droplets
in oil using our setup, we pumped three water droplets into the chamber
and merged them. The merging was done by first actively controlling
two of the drops (droplets A and B in Figure a) and guiding them close to each other.
While the two droplets were being controlled, the third droplet (droplet
C in Figure a) was
allowed to passively transport in a semirandom manner. Next, ultrasonic
pulses (2 s ON, 2 s OFF at 355 kHz, 112 V) were applied until the
first two droplets merged (droplet AB in the Figure a). Finally, the remaining two droplets in
the chamber were merged by using similar manipulation and pulsing
steps. The whole experiment is shown in Figure a and Supplementary Movie
S1. This experiment took a total time of 27 min.
Figure 2
Transporting
and merging water droplets in oil. (a) Two water droplets
(droplet A and droplet B) were selected to merge at a specific target
point, while droplet C position was uncontrolled. As soon as the two
first droplets merged (droplet A and droplet B), the controller was
switched to manipulating the remaining two droplets (droplet AB and
droplet C) at a new target. (b) Effect of a frequency shift on the
droplet manipulation. The controller guides a water droplet in oil
through a planned path. Suddenly all the actuation frequencies are
shifted by +10%, without hinting the controller about this change.
All scale bars are 1 mm.
Transporting
and merging water droplets in oil. (a) Two water droplets
(droplet A and droplet B) were selected to merge at a specific target
point, while droplet C position was uncontrolled. As soon as the two
first droplets merged (droplet A and droplet B), the controller was
switched to manipulating the remaining two droplets (droplet AB and
droplet C) at a new target. (b) Effect of a frequency shift on the
droplet manipulation. The controller guides a water droplet in oil
through a planned path. Suddenly all the actuation frequencies are
shifted by +10%, without hinting the controller about this change.
All scale bars are 1 mm.When our controller brought two drops next to each
other, the two
droplets did not consistently merge, even if the droplets seemed to
be in perfect contact, as viewed on the microscope image. We attribute
this to the stabilizing effect of the surfactants on the interfaces
of the droplets and to the low power of the ultrasound used during
the manipulation. This was the reason that we used the high-power
ultrasonic pulses to trigger the merging. Pulsing was used instead
of continuous excitation to avoid possible heating of the chamber,
although some heating of the medium was still observed (air bubbles
appearing in the chamber). This highlights that the ultrasound can
be used not only to transport the droplets, but also to disrupt the
interfaces of droplets to merge droplets. In sum, the results in Figures a and Supplementary Movie S1 show that it is possible
to transport and merge multiple droplets using our setup.
Glucose Assay Chemistry in the Acoustofluidic Chip
To further show how this method could be adopted to a practical application,
we performed the chemistry forming the basis of a colorimetric glucose
assay in our acoustofluidic chip. In the experiment, two droplets—one
with glucose as the analyte and another one with the assay reagents—are
merged. The contents of the droplets interact and produce a color
change, indicating the presence of glucose. The rate or the final
degree of color change is related to the glucose content.[44] The results are shown in Figure g and Supplementary Movie
S2. As can be seen in the results, the controller successfully
manipulated and merged the two drops within a period of 8 min. After
merging, there is a significant color change of the mixed droplet
to purple after ∼20 s, indicating the presence of glucose in
the merged droplet. Overall, this experiment shows that we can use
our setup to trigger specific reactions at will.The previous
experiment leaves open the question of whether unmerged droplets also
would have changed their color if given enough time. To show that
the color change occurs only when the two droplets merge, we performed
an experiment where several glucose and reagent-containing droplets
were pumped into the chamber and kept there without the presence of
ultrasound. We recorded images of the drops for 24 h. Snapshots of
this experiment are shown in Supplementary Figure
S2. For the first 4.5 h of this experiment, we could not visually
observe any significant color change in the droplets. After 24 h,
we observed that some of the glucose droplets had started to change
their color toward slightly darker hues. From the snapshots, we could
not detect any reagent drops of appreciable size merging with the
glucose droplets. This leaves two alternatives. Either there are small
reagent droplets unobservable by our microscope that get transported
and merged with the glucose drops, or some of the reagents from the
reagent droplet slowly diffuse into the medium, eventually reaching
the glucose droplets. Either way, we take this slow color change as
evidence for the passive transfer of chemicals between droplets. However,
whatever the reason for this passive transfer, this process is very
slow: it takes significantly longer than our typical manipulation
and merging experiments, which usually last tens of minutes to a maximum
of an hour. We conclude that this passive transfer is unlikely to
significantly affect the practical applications of our method.
Manipulating Varying Sizes of Droplets
To test what
different sizes of droplets can be manipulated with our setup, we
pumped droplets of various diameters into the chip and tasked the
controller to move the drops along a U-shape route. The diameters
of the drops were ∼70 μm, ∼170 μm, and ∼500 μm, which correspond
approximately
to volumes of 200 pL, 3 nL, and 30 nL. For experiments
with the smallest drops, the excitation voltage was increased to U = 20.6 V. The results are shown in Figure d–f and Supplementary
Movie S3. All these different-sized water drops were successfully
manipulated. The manipulation took 40, 66, and 60 min, respectively.
These results offer further proof that our method is robust in manipulating
different-sized droplets. Note that the depth of the manipulation
chamber is only 150 μm, indicating that the two larger drops
were already squeezed between the chamber floor and the ceiling. This
did not cause the drops to stick to the glass, which we attribute
to the stabilizing effect of the surfactants in the medium.
Robustness of the Control Method to Changes in System Parameters
Acoustic fields are generally very sensitive to changes in the
system: small cracks, delamination, heating, or bubbles could dramatically
change how acoustic waves propagate in the system, potentially affecting
the acoustic field shapes and modes of the system. The potential advantage
of using machine learning algorithms that learn online is that they
should be very robust to such changes: if a change occurs, the algorithm
should be able to learn the new system parameters and still complete
the manipulation. To demonstrate that our system has such robustness,
we performed a transport experiment where the droplet was manipulated
along a U-shaped path, but after 700 control steps, we suddenly shifted
the actuation frequencies by +10%, without hinting the controller
that this has happened. This frequency shift emulates a sudden change
in system parameters—e.g., different fluids or a large bubble
entering the chamber—which could change the resonances in the
chamber. In these experiments, the excitation voltage was U = 42.2 V. The results are shown in Figure b and Supplementary Movie
S4. As it can be seen from Figure b, the change in system parameters has little
effect on our control method, and the control method quickly adapts
to the new system parameters. We attribute this to the amnesiac nature
of our control algorithm: thanks to the weight factor γ, the
controller quickly forgets the past rewards and, by exploration, finds
the new frequencies that move the droplet toward its target (Figure b). The experiment
took 52 min, which is comparable to the time the experiment took without
the frequency shift. In sum, the advantage of our amnesiac machine
learning algorithm is that it is very robust to changes in system
parameters.
Robustness of the Controller to the Number of Manipulation Frequencies
The performance of the controller could be expected to be somewhat
dependent on the number of discrete frequencies N. To test this, we performed the same manipulation experiment with
a U-shaped path, but decreased N. We tested N = 30, N = 50, N = 75,
and N = 100. The frequencies were reduced by dropping
frequencies from the original set of N = 100 frequencies.
Each experiment was repeated three times. The results are shown in Supplementary Figure S3. The controller completed
the manipulation task, even when N = 30. There was
no clear relationship between the number of frequencies to the time
it takes to complete the manipulation. Overall, these results show
that the method is not highly sensitive to the number of frequencies
available to the controller.
Controlled Manipulation and Merging Oil Droplets in Water
A more dramatic change in the manipulation is the reversal of the
acoustic contrast factor (eq ), which would result in the droplets transporting to antinodes
instead of nodes. However, our control method makes no assumption
of the droplets being transported either way, so it should be able
to adjust even to such a dramatic change. To test this, we reversed
the roles of oil and water in our system, by having hexadecane oil
droplets dispersed in water medium. We first confirmed that the oil
in water is transported to pressure antinodes, by comparing the Chladni
pattern formed by both large numbers of water droplets in oil and
large numbers of oil droplets in water. The results are shown in Figure b,c. The figures
clearly show inverse Chladni patterns for the oil droplets in water,
supporting the assumption that they get transported toward pressure
antinodes. We then tasked the controller to manipulate an ∼80-μm-diameter
oil droplet in water along the same U-shape path as before. The results
are shown in Figure a and Supplementary Movie S5. In these
experiments, the excitation voltage was U = 12.7
V. The manipulation was successful and took 38 min, which is again
comparable to the experiments in manipulating water droplets in oil.
Figure 3
(a) Transport
of hexadecane oil droplets in water medium. (b) Merging
of two hexadecane droplets in water medium. (c) Many hexadecane droplets
of various sizes in water medium. The droplets are coalescing in the
presence of ultrasound, forming larger droplets. When the droplets
become large enough relative to the wavelength, they start to deform
in response to the acoustic field. (d) Ultrasonic disruption of a
single water droplet in oil medium. A high-power ultrasound can disrupt
the droplet interface, causing the droplet to split into multiple
smaller droplets. All scale bars are 1 mm.
(a) Transport
of hexadecane oil droplets in water medium. (b) Merging
of two hexadecane droplets in water medium. (c) Many hexadecane droplets
of various sizes in water medium. The droplets are coalescing in the
presence of ultrasound, forming larger droplets. When the droplets
become large enough relative to the wavelength, they start to deform
in response to the acoustic field. (d) Ultrasonic disruption of a
single water droplet in oil medium. A high-power ultrasound can disrupt
the droplet interface, causing the droplet to split into multiple
smaller droplets. All scale bars are 1 mm.Next, we tested merging two oil droplets using
our method. In these
experiments, the excitation voltage was U = 14.1
V. The results are shown in Figure b and Supplementary Movie S6. To induce oil droplet merging, we had to increase the voltage:
we applied 2-s-long pulses with an amplitude of 112 V at a frequency
of 1.0087 MHz, followed by 2 s cool down. Pulsing was used instead
of continuous excitation to avoid heating of the chamber, although
some heating of the water medium was still observed. These higher
voltages were sufficient to disrupt the interface and to merge the
oil drops (Figure b).To further study how the oil drops merge in the chamber,
we pumped
many different drops of various sizes to the chamber and applied the
same 1.0087 MHz pulses as before, while observing the droplets coalesce.
The results are shown in Figure c and Supplementary Movie S7. The results show that eventually drops start to coalesce, with
most drops coalescing to one big drop. As a drop gets larger, it starts
to significantly deform in the acoustic field, while smaller drops
remain largely circular. We attribute this to two things: (a) the
diameter of the droplet approaching the wavelength of the sound (1.3
mm in water and 1.2 mm in oil, at 1.0087 MHz, calculated using the
values in Table )
and (b) the Laplace pressure inside the droplet decreasing, as it
is inversely proportional to the radius of the droplet.In sum,
the experiments with the oil droplets in water demonstrate
that the control method can even adapt to the reversal of the acoustic
contrast factor, showing that our method is not limited to only manipulating
water droplets in oil.
Ultrasonic Bursting of Droplets
If too high ultrasound
power is applied, droplets can become unstable and burst. To demonstrate
this, we pumped a single water droplet (radius: ∼100 μm)
in oil medium, and scanned the frequencies in the usual frequency
range 65 kHz to 700 kHz, but increased the voltage to 4.8 times as
high, to 84 V. This means that the electric and acoustic powers are
increased to ∼23 times as high. The results are shown in Figure d. At the frequency
of 327 kHz, the droplet interface destabilized, causing the droplet
to burst and split into multiple tiny drops. This phenomenon is related
to the acoustic cavitation of gas bubbles in ultrasonic fields[45] but with two immiscible fluids.[46] This experiment highlights that there is a limit in the
ultrasound power that can be applied during manipulation until the
droplet interfaces are destabilized by the ultrasound.
Conclusions
In this study, we propose that droplets
inside a microfluidic device
can be manipulated by using bulk acoustic waves from a single acoustic
transducer, controlled by a machine learning algorithm. Both water
droplets in oil and oil droplets in water could be manipulated and
merged using the same device. Table compares our results to some of the existing literature
on manipulating immiscible droplets.
Table 2
Comparison of Our Results to the Reported
Literature
Manipulation
principle
Droplet and
medium
Droplet diameter
Number of
dimensions
Closed loop
ref
acousto-phoretic
oil in water, water in oil
70 μm–500 μm
2D
Yes
This work
water in oil
2 mm
2D
No
(21)
water in air
1 mm
2D
No
(47)
magneto-phoretic
ferrofluid in oil
170 μm–330 μm
2D
No
(48)
ferrofluid
in air
1.7 mm
2D
No
(49)
electro-phoretic
water in air
700 μm
2D
No
(50)
double emulsions
1.6 mm
1D
No
(51)
dielectro-phoretic
water in oil
2 μm–30 μm
1D
No
(51)
water
in air
1 mm –3 mm
1D
No
(52)
Compared to the existing multidimensional acoustophoretic
methods,[16,25] the advantage of our method is that it is
based on a single ultrasound
transducer and not on multiple transducers or transducer arrays, simplifying
the driving electronics, chip design, and fabrication. Another advantage
of our method is that, due to its online machine learning nature,
it can quickly adapt to changes in system parameters, as we have demonstrated.
Further, we showed that with our method we can manipulate and merge
droplets of various sizes, even drops greater than the depth of our
chamber.Compared to electrophoretic and magnetophoretic methods,
our method
has the advantage that it can produce complex field shapes even with
a single transducer, whereas electrophoretic methods[50,53] require careful placement of multiple electrodes, and magnetophoretic[54,55] require close proximity to the coils for highly localized gradients.
Furthermore, magnetophoretic methods require materials with specific
magnetic properties, whereas our method relies on acoustic contrast
and thus works with ordinary liquids, such as water and oil.The downside of our method is that in its current incarnation,
the manipulation times are relatively long: typically, a manipulation
task can take from 10 min to an hour. As a future work, the controller
should be improved and sped up. A straightforward approach would be
to shorten the actuation time per cycle from the half a second which
it is currently. The image acquisition and the machine-vision-based
particle tracking are the bottlenecks. However, high-speed closed-loop
acoustic manipulation of particles on a Chladni plate has been previously
demonstrated,[26] so we do not think the
particle tracking speed is a fundamental limitation of our method.
Another way to possibly improve our method is to increase the actuation
voltages, as the droplets should move faster in high power acoustic
fields. However, we already showed that the voltage cannot be increased
too much, as high voltages caused the droplet to burst.In future
work, one potential way to dramatically increase the
throughput of our method is by massively parallelizing the manipulation:
using cameras with bigger sensors to track thousands of droplets,
GPU accelerated computing for detecting the droplets, and multiple
transducers or transducer arrays to shape the field for manipulating
multiple particles at the same time. In principle, the machine learning
algorithms can be relatively easily adjusted to control multiple transducers
instead of just one, without significantly changing the fundamental
working principle of the algorithm.In addition to throughput,
the precision of our manipulation method
should also be improved: the results in Figure d–f show that there was considerable
amount of randomness in the paths taken by the droplets. This is mainly
due to the ε-greedy control algorithm: the algorithm only learns
which frequencies are good locally, depending on the current position
of the droplet. As soon as the droplet moves sufficiently that the
local field shapes have changed, the algorithm forgets how the droplet
moved in its previous position and learns how the droplet moves in
its new position. If the droplet returns to a position where it has
been before, the controller has forgotten everything about the original
position and has to relearn everything again. This is a very robust
controller, as it cares little for changes in the physical system,
but the downside of the ε-greedy controller is the poor precision,
as it needs to “re-explore” the frequencies at each
position. A better controller would remember how the droplet moved
at each position, and when the droplet returns to a position where
it has been earlier, the controller could already use its model to
choose which frequencies are likely to be good. However, the controller
should not became overconfident in its model, as the acoustic parameters
of the chamber could suddenly change (e.g., a bubble inside the chamber).
Future work should explore what type of models are the best specifically
for this type of acoustic manipulation, and what is the best balance
between model confidence, complexity, and adaptivity.One of
the disadvantages that arose only when manipulating oil
droplets in water and not when manipulating water droplets in oil
was that in the former case, the oil droplets get transported toward
the antinodes which exist always near the chamber walls. Thus, there
is a risk that the oil droplets get trapped to the walls. This could
be tackled by making sure all the manipulation target points are sufficiently
far away from the chamber walls, or by using syringe pumps to induce
a fluid flow to drag the droplets away from the walls.To conclude,
our acoustophoretic manipulation of droplets offers
a natural path toward reprogrammable microfluidic platforms, as the
sequence of transporting and merging fluids can be controlled by reprogramming
the control task. We expect this to prove particularly useful for
applications where a large number of different chemical reactions
are needed in small volumes, e.g., lab-on-a-chip-based drug discovery
or bioassay test panels.