Jun Xie1, Chenxi Li2, Tianhua Yang1, Zheng Fu3, Rundong Li1. 1. School of Energy and Environment, Shenyang Aerospace University, Shenyang 110136, China. 2. Tangshan Yanshan Iron&Stell Co. Ltd., Qian 'an 064403, China. 3. SPIC Northeast Electric Power Development Company Limited, Shenyang 110181, China.
Abstract
The motion behavior of particles impacting on the liquid surface can affect the capture efficiency of particles. It was found that there are three kinds of motion behaviors after particle impact on the liquid surface: sinking, rebound, and oscillation. In this paper, the processes of micron fly-ash particles impacting on the liquid surface were experimentally studied under normal temperature and pressure. The impact of fly-ash particles on the liquid surface was simulated by a dynamic model. Based on force analysis, the dynamic model was developed and verified by experimental data to distinguish between three motion behaviors. Then, the sinking/rebound critical velocity and rebound/oscillation critical velocity were calculated by the dynamic model. The critical velocities of particles impacting on the liquid surface under different particle sizes, receding angles, and surface tension coefficients were analyzed. As the particle size increased, sinking/rebound critical velocity and rebound/oscillation critical velocity decreased. As the receding angle increased, sinking/rebound critical velocity remained unchanged, and the rebound/oscillation critical velocity decreased. As the liquid surface tension coefficient increased, sinking/rebound critical velocity and rebound/oscillation critical velocity increased. On this basis, the behaviors of particles impacting on the liquid at low velocity were analyzed.
The motion behavior of particles impacting on the liquid surface can affect the capture efficiency of particles. It was found that there are three kinds of motion behaviors after particle impact on the liquid surface: sinking, rebound, and oscillation. In this paper, the processes of micron fly-ash particles impacting on the liquid surface were experimentally studied under normal temperature and pressure. The impact of fly-ash particles on the liquid surface was simulated by a dynamic model. Based on force analysis, the dynamic model was developed and verified by experimental data to distinguish between three motion behaviors. Then, the sinking/rebound critical velocity and rebound/oscillation critical velocity were calculated by the dynamic model. The critical velocities of particles impacting on the liquid surface under different particle sizes, receding angles, and surface tension coefficients were analyzed. As the particle size increased, sinking/rebound critical velocity and rebound/oscillation critical velocity decreased. As the receding angle increased, sinking/rebound critical velocity remained unchanged, and the rebound/oscillation critical velocity decreased. As the liquid surface tension coefficient increased, sinking/rebound critical velocity and rebound/oscillation critical velocity increased. On this basis, the behaviors of particles impacting on the liquid at low velocity were analyzed.
Fine particulate matter
widely exists in production and daily life,
such as industrial production, mineral separation processes, automobile
exhaust, etc., and tends to have a negative influence. Industrial
production has been identified as the most important source of fine
particulate matter emission in China.[1,2] Fine particulate
matter has the characteristics of small volume, large specific surface
area, and strong flowability, so it can carry a variety of toxic and
harmful substances.[3] Therefore, how to
reduce the fine particulate matter in the air is a hot issue in academic
research at present. In the industrial field, the problem of fine
particulate matter emission from thermal power plants is widely concerned.
The existing dust removal equipment has been able to remove most of
the particles, but some small particle size can pass through the dust
removal equipment into the desulfurization tower along with the flue
gas. Therefore, the synergistic dust removal of the desulfurization
tower can further capture the particulate matter in the flue gas,
so as to reduce the emission of fine particulate matter in power plants.[4,5] At present, limestone-gypsum desulfurization is widely used in coal-fired
power plants. Fine particles are captured in the desulfurization slurry
and then collected together with the slurry. Therefore, it is of great
significance to study the behavior of a single particle after impacting
on the liquid surface for the coordinated dust removal by the desulfurization
tower.The process of fly-ash particle impacting on the liquid
surface
can be divided into two steps. The first step is that the particles
move to the liquid surface. In this process, particles are mainly
affected by inertia, thermophoresis, and diffusion.[6,7] The
second step is that the particles impact the liquid surface after
moving to the surface of the liquid. At this time, the impact of hydrophobic
particles on the liquid surface can be divided into three different
motion behaviors: sinking, rebound, and oscillation.[8] The impact of hydrophilic particles on droplets can be
divided into two different motion behaviors: sinking and floating.[9] The particle is captured by the liquid if it
sinks into the liquid; if the particle rebounds, it cannot be captured
by the liquid; if the particle oscillates on the surface of the liquid,
it may sink into the liquid or float on the surface. The fly-ash particles
are hydrophobic particles. In this paper, two critical velocities
are defined according to three different motion behaviors of particles
impacting on the liquid surface: The first is the sinking/rebound
critical velocity when the particles just sink into the liquid after
impacting on the liquid surface without rebounding. The second is
the rebound/oscillation critical velocity when the particles bounce
after impacting on the liquid surface instead of oscillating in the
liquid. This paper mainly studies the second step motion of particles.
According to the force conditions of particles’ normal impact
on the liquid surface, the different particle impact behaviors are
analyzed, hoping to have a deeper understanding of the impact of particles
on the liquid surface and determine the critical velocity of particles
under different conditions.Many scholars have studied the impact
of particles on droplet surfaces.
Ladino et al.[10] and Ardon-Dryer et al.[11] studied the removal effect of raindrops on aerosol
in the atmosphere by experiments. Crüger et al.[12] studied the recovery coefficient of glass particles
impacting on the wet surface at low speed, and the results showed
that the liquid film was the key factor of particle energy dissipation.
Mitra et al.[13] studied the particle interactions
with a suspended stationary liquid film at different impact velocities
both experimentally and numerically. The influence of particle size
and impact velocity on particle motion was analyzed. Many scholars[14−18] have analyzed the influence of liquid on particles in the process
of particle movement and compared the movement process of dry particles
and wet particles under the same conditions. It was found that the
liquid played an important role in particle agglomeration, accumulation,
and impaction. Kurella[19] used a sieve plate
tower scrubber with water as a washing liquid to remove fly-ash particles.
It was found that droplets can effectively capture particles. Pawer
et al.[20] conducted experiments on the impact
of glass beads on water droplets with similar diameters. The experiment
observed that the droplet was not easy to deform due to the surface
tension, and the particles could be captured without the droplet breaking.
Ozawa et al.[21] studied the penetration
behavior of the sphere after the spherical body dropped onto a stagnant
mercury bath and determined the critical conditions for particles
to enter the liquid. Dubrovsky et al.[22] determined the existence of four modes of interaction of the small
solid particles with large drops. Mitra et al.[23] studied the behavior of a small particle impacting on a
large stationary droplet. It was noted that the capillary force and
pressure force were dominant during the interaction process. Wu et
al.[24] studied a theoretical model that
was developed to study the penetration behavior of ceramic particulates
into metallic droplets. A force balance approach was adopted that
considered the variations of both surface tension and fluid drag during
the penetration processes. To further improve the droplet capture
efficiency on fine particles, it is necessary to deeply understand
the impact process of a micron fly-ash particle on the droplet surface.
Lee and Kim[8] used the scaling method to
study the process of hydrophobic particles impacting on the liquid
surface and obtained that surface tension was the most important force
after the particles entered the water. Wang et al.[25] used a dynamic model to simulate the particle impacting
on the liquid surface. The results showed that with the increase of
the liquid surface tension, the work done by particles sinking increased.
Osman and Sauer[26] studied the equilibrium
force of interaction between spherical solid particles and water droplets.
It was found that the main force attached to the water surface of
solid particles with particle size less than 100 μm was thecontact
line force. The hydrophilic particles found it easier to adhere to
the water surface. Ji et al.[27,28] carried out a numerical
study on the motion of the small spheres after bringing into contact
the water surface at zero speed. They concluded that whether the small
sphere could float on the liquid surface mainly depended on the density
ratio between the particle and the liquid, Bond number, and the contact
angle of the particle. Then, Fluent was used to simulate the critical
sinking process of micron hydrophobic particles. It was found that
the force on the particles was mainly fluid force in the early sinking
stage, and the surface tension was the main force in the middle and
late sinking stage. They established the dimensionless energy conservation
equation of critical subsidence and proposed the critical subsidence
expression of particles. Based on the above research progress, the
process of single micron fly-ash hydrophobic particle impacting on
the liquid surface was studied by experimental and simulation methods
in this paper.In the present paper, the experiment of particles
impacting on
the liquid surface in the normal direction was carried out at first,
and the reliability of the numerical calculation model was verified
by using the experimental results and previous scholars’ experimental
data. Second, the influence of particle size, liquid surface tension,
and impact velocity of fly-ash particles impacting on the liquid was
further analyzed and studied by using the model. The critical velocities
of the fly-ash particle impacting on the liquid under different conditions
were calculated. Finally, the capture of low velocity impacting particles
by the liquid was studied.
Results and Discussion
To further analyze
the influencing factors of particle impacting
on the liquid surface, numerical simulation was used to supplement
the analysis of the experiment. The effects of particle size, particle
receding angle, and surface tension coefficient on the progress were
studied. The behaviors of particles impacting on the liquid at low
velocity were analyzed.
Effect of Particle Size
The particle
size has a great influence on the impact of particles on the liquid
surface. Each force of particles in the impact process is related
to the radius. Furthermore, the increase of particle size can increase
the inertia force of particles. As the inertia force of particles
increases, the increased likelihood of particles impacts the liquid
surface. In this paper, the dynamic model is used to calculate the
critical velocities of the fly-ash particles with a size of 10–50
μm. The calculation results are shown in Figure . The advancing angle and receding angle
of fly-ash particles are supposed at 120° and 110°, respectively.
The surface tension coefficient of the liquid is 63.13 mN/m.
Figure 1
Effect of particle
size on particle critical velocity.
Effect of particle
size on particle critical velocity.According to the results, as the fly-ash particle
size increases
from 10 to 50 μm, the sinking/rebound critical velocity decreases
from 14.398 to 4.928 m/s. The sinking/rebound critical velocity decreases
fastest when the particle radius increases from 10 to 15 μm.
It can be concluded that the influence of particle size on the sinking/rebound
critical velocity increases with the decrease of the particle size.
As for the critical velocity of rebound/oscillation of fly-ash particles
impacting on the liquid surface, as the particle size increases from
10 to 50 μm, the velocity decreases from 1.897 to 0.842 m/s.
The difference between the sinking/rebound critical velocity and the
rebound/oscillation critical velocity is 12.501 m/s when the particle
size is 10 μm. The difference between the sinking/rebound critical
velocity and the rebound/oscillation critical velocity is 4.086 m/s
when the particle size is 50 μm. It can be concluded that increasing
the particle size can effectively reduce the critical velocity between
different motion behaviors of particles after impacting on the liquid
surface. In the impact of fly-ash particles on the liquid surface,
the critical capture velocity decreases with the increase of the particle
size. The capture efficiency decreases with the decrease of the particle
size.
Effect of Receding Angle
The hydrophobicity
of a particle indicates the wetting ability of water on the particle.
The stronger the hydrophobicity of the particle, the less likely it
is to enter the water. When the solid–liquid contact angle
θ is greater than 90°, the particle is hydrophobic. When
θ is less than 90°, the particle is hydrophilic. The stronger
the hydrophobicity of particles is, the larger the solid–liquid
contact angle θ will be. The hydrophilicity and hydrophobicity
of particles are related to the shape and roughness of particles.[29] Yeo[30] indicated that
the difference between θa and θr of the particles was 10° or more. Pitois and Chateau[31] measured the contact angle of millimeter hydrophilic
particles and obtained that the difference between the advancing and
receding angles of the particles was about 50°. Therefore, in
this paper, the range of differences between θr and
θa is 10° and 50°. The advancing angle
of particles is 120°, while θr varies from 110°
to 70°. The critical velocity under different receding angles
is calculated by using the dynamic model, and the results are shown
in Figure . The fly-ash
particle radius and the liquid surface tension coefficient are supposed
at 10 μm and 63.13 mN/m.
Figure 2
Effect of particle receding angle on critical
velocity.
Effect of particle receding angle on critical
velocity.According to the results, the change of θr of
fly-ash particles does not affect the sinking/rebound critical velocity
but has a great influence on the critical velocity of rebound/oscillation.
The rebound/oscillation critical velocity decreases from 8.639 to
1.323 m/s when θr of the particle changes from 70°
to 110°. The difference between the sinking/rebound critical
velocity and the rebound/oscillation critical velocity is only 0.441
m/s when the difference between θa and θr is 50°. The difference between the sinking/rebound critical
velocity and the rebound/oscillation critical velocity is 7.757 m/s
when the difference between θa and θr is 10°. When the difference between θa and
θr of the particles decreases, the rebound velocity
range increases. Therefore, the capture efficiency decreases with
the decrease of the difference between θa and θr.
Effect of Surface Tension Coefficient
The surface tension is one of the main forces in the impact of fly-ash
particles on the liquid surface, so the liquid surface tension coefficient
has a great influence on the impact process. Taraniuk et al.[32] tested the surface tension of raindrops and
found that the surface tension coefficient of raindrops was between
50 mN/m and that of pure water. In mineral flotation, the surface
tension of the flotation reagent affects the flotation efficiency
of minerals. The lowest surface tension coefficient of the flotation
reagent is 25.03 mN/m.[33] In practical applications,
the solutions in different applications have different surface tension
coefficients. Therefore, the critical velocities of sinking/rebound
and rebound/oscillation of fly-ash particles impacting on the liquid
surface under different surface tension coefficients are calculated
by using the dynamic model. In the calculation process, the fly-ash
particle radius was 10 μm, θa is 120°,
θr is 110°, and the effects of surface tension
coefficient variations are within 24.08–63.13 mN/m, as shown
in Figure .
Figure 3
Effect of liquid
surface tension coefficient on critical velocity.
Effect of liquid
surface tension coefficient on critical velocity.According to the results, as the surface tension
coefficient increases
from 24.08 to 63.13 mN/m, the sinking/rebound critical velocity changes
from 5.178 to 9.080 m/s. As for the critical velocity of rebound/oscillation
of fly-ash particles impacting on the liquid surface, as the surface
tension coefficient increases from 24.08 to 63.13 mN/m, the velocity
increases from 0.811 to 1.323 m/s. The difference between the sinking/rebound
critical velocity and the rebound/oscillation critical velocity is
4.367 m/s when the surface tension coefficient is 24.08 mN/m. The
difference between the sinking/rebound critical velocity and the rebound/oscillation
critical velocity is 7.757 m/s when the surface tension coefficient
is 63.13 mN/m. It can be concluded that decreasing the surface tension
coefficient can effectively reduce the critical velocity between different
motion behaviors of particles after impacting on the liquid surface.
In the impact of fly-ash particles on the liquid surface, the critical
capture velocity of particles decreases with the increase of the liquid
tension coefficient. The capture efficiency decreases with the increase
of the liquid tension coefficient.
Motion Behavior of Fly-Ash Particles at Low
Impact Velocity
In previous studies, scholars mainly analyzed
and introduced the situation of fine particles collected by liquid
according to the three movement behaviors of particles. The particle
can be captured when it sinks into the liquid. If not, the particle
cannot be captured. Goldmann[34] studied
the capture efficiency of droplets on hydrophobic particles. He found
that the capture efficiency was greatly underestimated when particles
impact at low velocity. In this paper, it is also found that some
particles stay at the liquid surface when the particles oscillate.
Therefore, this section distinguishes two different capture results
under oscillation behavior: one is floating; the other is partially
sinking. In the calculation process, the initial position of the particle
is taken as the standard. When the final position of the particle
is higher than the initial position of the particle, the state of
the particle is regarded as floating. When the final particle position
is lower than the initial particle position, the particle state is
considered to be partially sinking. Partially sinking particles remain
in the liquid, so they are considered to be captured by the liquid.
This section mainly analyzes the impact velocity of partially sinking
particles in the hope of guiding the capture effect of the droplet
when fine particles impact the liquid surface at low velocity.In this section, two different results of particle oscillation behavior
of fly-ash particles under different particle sizes and different
surface tension coefficients are calculated, and the results are shown
in Figure . The red
curve in the figure represents the velocity curve of the particle
position higher than the initial position after the particle rebound.
The black curve represents the velocity curve in which the particles
bounce back above their initial position due to the low velocity of
the particles. Particles in the middle of the two curves will partially
sink into the liquid. It is found that when the particle size is 5
μm, the velocity range of partially sinking particles is 1.541
to 0.578 m/s. When the particle size is 25 μm, the velocity
range of partially sinking particles is 0.659 to 0.293 m/s. The velocity
range of partially sinking particles reduces from 0.963 to 0.366 m/s.
The velocity range of partially sinking decreases with the increase
of particle size. Therefore, the capture of particles at low impact
velocity decreases with the increase of the particle size. When the
liquid tension coefficient is 24.08 mN/m, the velocity range of partially
sinking particles is 0.635 m/s to 0.275 m/s. When the liquid tension
coefficient is 63.13 mN/m, the velocity range of partially sinking
particles is 1.056 to 0.439 m/s. The velocity range of partially sinking
particles increases from 0.36 to 0.617 m/s. The velocity range of
partially sinking decreases with the increase of the liquid tension
coefficient. Therefore, the capture of particles at low impact velocity
decreases with the increase of the liquid tension coefficient.
Figure 4
Motion behavior
of fly-ash particles at low impact velocity: (a)
particle size; (b) liquid surface tension coefficient.
Motion behavior
of fly-ash particles at low impact velocity: (a)
particle size; (b) liquid surface tension coefficient.
Conclusions
Based on the experiment
of micron fly-ash particles impacting on
the liquid surface, the motion behaviors of fly-ash particles were
studied in this paper. A dynamic model was established to analyze
and calculate the critical velocity of particle impact behaviors.
The accuracy of the dynamic model was verified by experimental results.
The effects of particle diameter, receding angle, and surface tension
coefficient on the critical velocity of particles were studied. The
main conclusions are as follows:When the particle size varies from
10 to 50 μm, the sinking/rebound critical velocity decreases
from 14.398 to 4.928 m/s, and the rebound/oscillation critical velocity
decreases from 1.897 to 0.842 m/s.The advancing angle of particles is
120°, while the receding angle is 70° to 110°. The
rebound/oscillation critical velocity varies from 8.639 to 1.323 m/s,
and the sinking/rebound critical velocity remains unchanged.When the surface tension
coefficient
increases from 24.08 to 63.13 mN/m, the sinking/rebound critical velocity
increases from 5.178 to 9.080 m/s, and the rebound/oscillation critical
velocity increases from 0.811 to 1.323 m/s.Finally, the behaviors of particles
impacting on the liquid at low velocity was analyzed. The capture
of particles at low impact velocity decreases with the increase of
particle size and with the increase of surface tension coefficient.
Experiment and Simulation
Experiments
In this paper, the fly-ash
particles behind the dust collector in the power plant are selected
for the experiment. Coal ash particles’ size distribution is
detected by a laser particle size analyzer (Mastersizer 3000). The
volume average particle size and medium size of fly-ash particles
are 18.2 and 16.3 μm, respectively. The fly-ash particle size
distribution is shown in Figure . Before the experiment, scanning electron microscopy
(SEM) was used to observe the morphology of the particles, as shown
in Figure . It can
be seen that most of the coal ash particles are spherical, so the
influence of irregular shapes on the impact process can be ignored.
The fly-ash density measured by an automatic true density analyzer
was 2.0582 g/cm3. In the experiment, ethanol solutions
with different mass solubilities were used to compare the effects
of different surface tension coefficients on the impact of particles
on the liquid. The surface tension coefficient was tested by a German
KRUSS automatic surface tension tester. The surface tension coefficients
of ethanol solutions with different mass concentrations are shown
in Table .
Figure 5
Particle size
distribution of coal ash.
Figure 6
Scanning electron microscope (SEM) images of coal ash
particles.
Table 1
Surface Tension Coefficient of Ethanol
Solution with Different Mass Concentrations
items
liquid parameters
mass concentration of ethanol
solution
0
10%
20%
40%
80%
surface tension coefficient
σ (mN/m)
63.13
46.03
36.99
29.21
24.08
Particle size
distribution of coal ash.Scanning electron microscope (SEM) images of coal ash
particles.The experimental system consists of a particle generator,
an impact
platform, a photographing system, and a point light source, as shown
in Figure . In the
experiment, the dried fly-ash particles were injected into the pipeline
through the injector and impacted the liquid surface in the impact
platform. A three-dimensional adjustable motion platform is placed
under the impact platform, which can fine-tune the position of the
impact platform. One side of the impact platform is point light sources,
and the other side is a high-speed camera. The impact of fly-ash particles
can be recorded by high-speed cameras.[35] In the actual process, the liquid is generally millimeter size,
and the particle in this experiment is micron size, so the particle
impact liquid can be equivalent to the particle direct impact liquid
surface. Setting parameters of the FASTCAM Nova S9 high-speed camera
during shooting are shooting rate of 10000 fps and resolution of 896
× 512. This experiment mainly photographed the oscillation impact
of micron particles under low velocity, as shown in Figure . A fine needle of 100 μm
was used for calibration. The captured video was processed by a Photron
FASTCAM viewer4 and Adobe Photoshop CS6 software to calculate the
particle size and displacement.
Figure 7
Experimental system of particles impacting
on the liquid surface.
Figure 8
Oscillation image for the impact of fly-ash particle and
liquid
surface (particle size = 32.74 μm, impact velocity = 0.867 m/s,
deionized water).
Experimental system of particles impacting
on the liquid surface.Oscillation image for the impact of fly-ash particle and
liquid
surface (particle size = 32.74 μm, impact velocity = 0.867 m/s,
deionized water).
Simulation and Verification
Dynamic Model
To further study
the motion behavior of particles impacting on the liquid surface,
a dynamic model was carried out. The process of particles entering
the liquid surface can be simplified as shown in Figure . According to the force situation
of particles and Newton’s second law equation, the dynamic
model of particles impacting on the liquid surface was obtained:where m*
is the mass of the fly-ash particle:S is the
distance of the particle centroid relative to the horizontal surface, t is the time, r is the radius, and ρp is the density of the particle. Ft is the resultant force on the particle. The forces exerted on particles
in the sinking process mainly include gravity Fg, drag force Fd, and surface tension Fs, and each force is defined as[8]
Figure 9
Schematic for the impact
of micron fly-ash particles on the liquid
surface.
Schematic for the impact
of micron fly-ash particles on the liquid
surface.In the formula, g is the acceleration
of gravity,
σ is the surface tension coefficient of the liquid, α
is the three-phase contact angle, and θ is the solid–liquid
contact angle of particles. With the different movements of particles
sinking into and leaving the liquid surface, θ can be divided
into advancing angle θa and receding angle θr.[36] The drag force Fd includes three forces, including form drag Ffd, buoyancy Fb, and mass
additional force Fam. Their expressions
are as follows:where ρl is
the density of liquid and a is the acceleration of
particle motion.Particle resultant force Ft isTherefore, eq can
be written asZ in Figure represents the position
of the three-phase contact
line. Z directly affects the size of the three-phase
contact angle, thus affecting the particle position and force. When We is less than 7, the distribution of the liquid surface
around the particles is the same as that at rest,[37] which can be described by the Young–Laplace equation. We is a dimensionless parameter representing the relative
magnitude of the inertia force and surface tension of the fluid. We is defined as follows:where v is
the particle impact velocity and d is the length
scale of the object. In this paper, the object is micron fly-ash particles,
so We is less than 7. Therefore, the Young–Laplace
equation can be used to describe the change of the liquid surface
contact line. The expression of the Young–Laplace equation
iswhere x and y are the coordinate points of the particle position. Wang
et al.[25] and Nguyen[38] simplified the Young–Laplace equation. The calculation
equation of three-phase contact line Z and three-phase
contact angle α is as follows:ε is the Euler constant,
ε = 0.57721 and Bo is the Bond number, where
the calculation formula is as follows:The particle displacement
can be calculated by the relationship
between Z and α:According to formulas and (15), the
relationship between the three-phase contact
line Z and the three-phase contact angle α
is shown in Figure .
Figure 10
Relationship between the three-phase contact line and the three-phase
contact angle (r = 10 μm, θa = 154°).
Relationship between the three-phase contact line and the three-phase
contact angle (r = 10 μm, θa = 154°).A sinking particle impacting on the liquid surface
can be divided
into six steps, as shown in Figure . The first step is that the particle impact on the
liquid surface; the second step is a rapid wetting process, in which
the three-phase contact line bends upward. At this time, it starts
from α = 0 and ends at α = π – θ. The
third step is that the liquid surface becomes horizontal again. At
this time, α = π – θ. The fourth step is
that the particles move downward, and the three-phase contact line
bends downward. The fifth step is that the particles move to the position
where the liquid surface is out of balance, where α = π
– θa/2.[39] The sixth step is
that the particles continue to move downward, the liquid surface is
unbalanced and re-sealed, and the particles are captured in the liquid.
This is the whole process of the particle sinking. If the particle
cannot move to α = π – θa/2, the velocity
of the particle becomes zero. Then, the particle starts to move upward,
and the particle may bounce off the liquid surface at this time. It
is also possible that before the particles move to the liquid surface,
the particle velocity becomes zero again. At this time, the particles
oscillate up and down in the liquid. The particles eventually stay
in the liquid or float on the liquid surface.
Figure 11
Impact of particles
on the liquid surface.
Impact of particles
on the liquid surface.Based on the above analysis of particle motion
behavior and the
dynamic model, the process of fly-ash particles impacting on the liquid
surface was numerically calculated. In the calculation process, the
displacement calculated by eq compares with that calculated by Newton’s second law
to obtain the three-phase contact angle. The smaller the time step
is, the more accurate the calculation result is. If the three-phase
contact angle, velocity, acceleration, and displacement of the previous
moment i are known, the values of each physical quantity
at the next moment i + 1 can be calculated iteratively.
Therefore, the whole impacting process can be calculated.
Validation
In this paper, the model
is verified by the experiment of fly-ash particles impacting on the
liquid surface. The validation of this paper is divided into two parts.
For the sinking and rebound situation, the experimental data of Ji
et al.[40] and Lee and Kim[8] are used for validation. The oscillation behavior is validated
by the experimental data of Wang et al.[41] and the experiment introduced in Section 4.1 of this paper. In this
paper, for the convenience of analysis and description, all impact
velocities are replaced by absolute values, and the velocity direction
is vertical downward.The contact angle θ of the interface
between particles and gas–liquid is an important factor affecting
the impact of particles on the liquid surface.[42] In Lee’s study, the solid–liquid contact
angle was directly assumed to be equal to the static contact angle
of 154°, and it was not divided into θa and
θr. In this paper, the specific parameters are shown
in Tables and 3.
Table 2
Parameters of Experimental Particles
(Sinking)
density ρp (kg/m3)
velocity v (m/s)
size r (μm)
θa (°)
1180
2.65
150
115
Table 3
Parameters of Experimental Particles
(Rebound)
density ρp (kg/m3)
velocity v (m/s)
size r (μm)
θa (°)
θr (°)
1320
0.89
960
154
105
The basic parameters of Tables and 3 are input into
the numerical
model. The calculated changes of particle sinking and rebound displacement
and the actual displacement trajectory of particles in the experiment
are shown in Figure . It can be seen that the model can predict the displacement change
in the process of sinking and rebound.
Figure 12
Displacement changes
in the process of particle sinking: (a) sinking
and (b) rebound.
Displacement changes
in the process of particle sinking: (a) sinking
and (b) rebound.The experimental data of Wang et al.[41] were used to verify the dynamic model. The experimental
parameters
are shown in Table . In Figure , the
line in the figure is the critical velocity curve calculated by the
dynamic model, and the point is the experimental data. According to
the determination conditions in this paper, the sinking condition
is α = 117°. Under the conditions, the calculated results
can well fit the change of critical velocity with particle size, but
the overall velocity is slightly larger. However, the calculation
results show that when α = 107°, the dynamic model can
distinguish experimental data better. This is because the determination
condition in this paper is based on the numerical calculation results
by considering the conditions required for a millimeter-sized sphere
to float in equilibrium. Also, there is a certain deviation from micron-level
particles. The difference will gradually decrease with the increase
of particle size.
Table 4
Experimental Parameters of Wang et
al.
density ρp (kg/m3)
size r (μm)
θa (°)
θr (°)
1180
50–200
126
40
Figure 13
Comparison of the experimental critical velocity with
theoretical
values.
Comparison of the experimental critical velocity with
theoretical
values.In order to further verify the dynamic model, the
particle impact
process is validated by the experimental data in this paper. In the
experiment, the advancing angle θa and receding angle
θr of particles are 120° and 110°, respectively.[30] Fly-ash particle parameters are shown in Table . During the experiment,
the oscillation behavior under low velocity impact was observed.
Table 5
Parameters of Fly-Ash Particles
density ρp (kg/m3)
size r (μm)
θa (°)
θr (°)
2058.2
0–60
120
110
Although the movement of particles below the liquid
surface could
not be clearly photographed in the experiment, but the dynamic model
could simulate such movement behavior of particles. In the dynamic
model, we consider all the forces, including surface tension, form
drag, mass additional force, buoyancy, and gravity. In Figure , the particles above the
simulated curve will rebound or sink, but the particles below the
curve will oscillate. Therefore, the following conclusions can be
obtained: With different particle sizes and surface tension coefficients,
the oscillation behavior of fly-ash particles on the liquid surface
can be accurately simulated and predicted in this paper. It is concluded
that the dynamic model developed in this paper could validate the
motion behaviors of particles after impacting on the liquid surface.
Comparison
between experimental fly-ash particle oscillation behavior
and simulation results: (a) deionized water; (b) 10% ethanol solution;
(c) 20% ethanol solution; (d) 40% ethanol solution; (e) 80% ethanol
solution.It is found that the surface tension is the main
force when micron
particles impact the liquid surface.[8,43] The parameters
of fly-ash particles are shown in Table . During the calculation process, the impact
velocity of particles is 1.323 m/s, the particle size is 10 μm,
the liquid surface tension coefficient is 63.13 mN/m, and the motion
behavior of particles after impacting on the liquid surface is rebound.
The dynamic model is used to calculate the main forces on the rebound
particles in the process of fly-ash particles sinking and rebound,
as shown in Figure . It can be seen that the surface tension and form drag play an important
role in the particle movement when it impacts the liquid surface.
However, in the late stage of particle sinking and early stage of
rebound, other forces except surface tension are very small. Therefore,
the small forces of particles can also play a great role in this process.
Therefore, this paper considers the combined influence of all the
forces in the simulation process.
Figure 15
Force analysis after particle impact
on the liquid surface: (a)
sinking process of particles; (b) rebound process of particles.
Force analysis after particle impact
on the liquid surface: (a)
sinking process of particles; (b) rebound process of particles.
Authors: John R Royer; Daniel J Evans; Loreto Oyarte; Qiti Guo; Eliot Kapit; Matthias E Möbius; Scott R Waitukaitis; Heinrich M Jaeger Journal: Nature Date: 2009-06-25 Impact factor: 49.962