Hanchang Hu1, Xia Dong1,2, Qiangqiang Zhao1, Rongliang Wu3, Chen Meng1, Jiani Xu1, Tingwei Cai1, Xin Wang1, Jinxin He1,4. 1. College of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai 201620, PR China. 2. National Engineering Research Center for Dyeing and Finishing of Textiles, Donghua University, Shanghai 201620, PR China. 3. State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, PR China. 4. The Key Laboratory of Textile Science and Technology, Ministry of Education, Shanghai 201620, China.
Abstract
As a most promising formaldehyde-free crosslinking agent for the antiwrinkle treatment of cotton fabrics, 1,2,3,4-butanetetracarboxylic acid (BTCA) has been explored for many years to replace the traditional N-methylol resin. However, the current methodology for preparing antiwrinkle cotton fabrics with BTCA mainly highlights the troublesome problem of higher curing temperature. In this research, a novel strategy with the aid of dimethyl sulfone (MSM) was developed to decrease the curing temperature of BTCA for fabricating antiwrinkle cotton fabrics, which is an eco-friendly additive with low price and wonderful biocompatibility. Temperature-dependent Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, and computational simulations were employed to analyze the mechanism of MSM in the overall reaction between BTCA and cellulose. Based on the strong hydrogen-bond acceptor property of MSM, the noncovalent interactions in the crosslinking system could be easily interrupted, which facilitates the BTCA diffusion in amorphous regions of cellulose, anhydride formation, and the thermal vibration of cellulose chains during the processing. Physically and chemically speaking, both reactivities of grafting and crosslinking reactions of BTCA are significantly increased with the assistance of MSM, consequently reducing the curing temperature, which will hopefully help achieve the industrial-scale application of BTCA in antiwrinkle treatment.
As a most promising formaldehyde-free crosslinking agent for the antiwrinkle treatment of cotton fabrics, 1,2,3,4-butanetetracarboxylic acid (BTCA) has been explored for many years to replace the traditional N-methylol resin. However, the current methodology for preparing antiwrinkle cotton fabrics with BTCA mainly highlights the troublesome problem of higher curing temperature. In this research, a novel strategy with the aid of dimethyl sulfone (MSM) was developed to decrease the curing temperature of BTCA for fabricating antiwrinkle cotton fabrics, which is an eco-friendly additive with low price and wonderful biocompatibility. Temperature-dependent Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, and computational simulations were employed to analyze the mechanism of MSM in the overall reaction between BTCA and cellulose. Based on the strong hydrogen-bond acceptor property of MSM, the noncovalent interactions in the crosslinking system could be easily interrupted, which facilitates the BTCA diffusion in amorphous regions of cellulose, anhydride formation, and the thermal vibration of cellulose chains during the processing. Physically and chemically speaking, both reactivities of grafting and crosslinking reactions of BTCA are significantly increased with the assistance of MSM, consequently reducing the curing temperature, which will hopefully help achieve the industrial-scale application of BTCA in antiwrinkle treatment.
1,2,3,4-Butanetetracarboxylic
acid (BTCA), a most effective nonformaldehyde
crosslinking agent of poly-carboxylic acid, has been extensively investigated
for many years to obtain high-performance antiwrinkle cotton fabrics
in the presence of sodium hypophosphite (SHP).[1] However, the crosslinking process between BTCA and cotton fabrics
requires a higher curing temperature (typically at 180 °C for
2 min) and acid condition (pH of finishing solution is typically at
about 2.0), resulting in high strength loss of treated fabric and
a huge amount of energy consumption, which impede its industrialized
application in the antiwrinkle treatment of cotton fabrics.[2]The mechanism of the reaction between BTCA
and cellulose has been
studied for many years; BTCA first dehydrates to form active anhydride
intermediates under high temperature, and then, active anhydride intermediates
esterify with hydroxyl groups in cellulose chains.[3−5] The catalysis
of SHP plays an important role in the esterification between BTCA
and cellulose, which not only increases the reactivity of the reaction
but also prevents cotton fabrics from being oxidized. However, under
the catalysis of SHP, the antiwrinkle treatment based on BTCA still
requires a high curing temperature, which urgently necessitates finding
an effective way to reduce the temperature for catering to the antiwrinkle
treatment of BTCA.[6,7] In our previous studies, we elaborately
analyzed the impact of curing temperature on the overall reactions
consisting of grafting and crosslinking reactions between BTCA and
cellulose.[8] Currently, we usually apply
80 g L–1 BTCA to treat cotton fabrics for satisfactory
antiwrinkle performance, and thus, the BTCA molecules in predried
fabrics easily congregate together via the intermolecular hydrogen
bonding effect, which restrains the diffusion of BTCA in the amorphous
of cellulose as well as anhydride formation. The higher temperature
could significantly break off the noncovalent interaction in the system
and is beneficial for BTCA to diffuse to the inner fibers and, subsequently,
form anhydride intermediates to esterify with cellulose.[9] On the other hand, the motion of grafted BTCA
is determined by the thermal vibration of cellulose chains. It is
explicit that high temperature can promote the vibration of cellulose
for crosslinking reaction between grafted BTCA and cellulose.[10,11] Hence, decreasing the interactions between cellulose chains or BTCA
molecules is conducive to de-escalate the curing temperature of BTCA,
which might achieve the application of BCTA in the antiwrinkle treatment.It is proposed in this article that if the hydrogen bonding in
both BTCA molecules and cellulose chains was weakened by the plasticizing
effect, the reaction efficiency between BTCA and cellulose macromolecules
would be enhanced. The strong hydrogen bonding between cellulose chains
could be weakened by water, causing cotton fabrics to swell rapidly.[12,13] However, under the predrying process of antiwrinkle treatment, most
hydrogen bonds both existing in BTCA molecules and cellulose chains
could be reconstructed with the evaporation of water. Dimethyl sulfone
(MSM) is an important chemical agent for human beings to synthesize
the necessary collagen for supporting health and is usually applied
in industrial chemical synthesis as a cheap high-temperature solvent
due to its high boiling point of 238 °C.[14] More importantly, MSM has two hydrogen-bond acceptors (HBA) and,
thus, must have a wonderful performance to the weak hydrogen bonding
effect between BTCA molecules or cellulose chains.[15,16] Therefore, the objective of this research is to verify whether the
curing temperature of BTCA can be reduced by MSM and discuss the impact
of MSM on grafting and crosslinking reactions between BTCA and cellulose
from a kinetic perspective. In order to give a more reliable date,
an acid-based back titration was applied to test the amount of ester-linkage
in treated fabrics. In addition, temperature-dependent Fourier-transform
infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS),
thermogravimetric analysis (TGA), and computational simulations were
also employed to analyze the effect of MSM on the overall reaction.
Results and Discussion
Wrinkle Recovery Angle of Cotton Fabrics Treated
by BTCA with the Aid of MSM
First, the wrinkle recovery angle
(WRA) of cotton fabrics finished by BTCA with the assistance of MSM
was measured to verify the reduction effect of curing temperature.
As indicated in Figure a, the WRA of treated cotton fabrics increased dramatically from
253 to 269.3° until the finishing concentration of MSM reached
6 wt %, which significantly indicated that MSM could improve the antiwrinkle
performance of cotton fabrics finished by BTCA. Notably, the antiwrinkle
performance of treated cotton fabric with aid of MSM at 160 °C
was almost equal to those of controlled antiwrinkle treatment at 180
°C (Figure b),
which decreased the curing temperature by approximately 20 °C.
This result demonstrated that the curing temperature of BTCA could
be obviously reduced with the assistance of MSM, which is very promising
for the extensive application of BTCA in the field of antiwrinkle
treatment. Meanwhile, the content of crosslinked BTCA in fabrics was
measured via a back-titration way, which is more identified evidence
for the effect of MSM on the improved antiwrinkle performance of finished
fabrics. As illustrated in Figure c, the content of crosslinked BTCA in fabrics was much
higher than those without MSM, meaning the rate of the whole reaction
became faster. Tables S1 and S2 presented
grafted and crosslinked yield of BTCA with or without MSM in cotton
fabrics under different curing times and temperatures. We usually
treat cotton fabrics with BTCA under 180 °C for 2 min, and the
crosslinked yield of BTCA under such conditions is about 90%. Regarding
this crosslinked yield of BTCA as a standard, the optimized curing
temperature and time required for the finishing method of BTCA with
the help of MSM are 160 °C and 3 min, respectively. This methodology
highlights a facile but highly effective strategy to reduce the curing
temperature for fabricating cotton fabrics with satisfactory antiwrinkle
performance.
Figure 1
WRA and content of crosslinked BTCA in treated cotton
fabrics.
(a) Effect of concentration of MSM on WRA of finished fabrics. The
finishing bath contained 80 g L–1 BTCA and 36.6
g L–1 SHP, and samples were cured at 160 °C
for 3 min. (b) Effect of temperature on WRA of finished fabrics with
or without MSM. The finishing bath contained 80 g L–1 BTCA, 36.6 g L–1 SHP, and 6 wt % MSM and was cured
for 3 min. (c) Effect of curing temperature on the concentration of
crosslinked BTCA in treated fabrics. The finishing condition was the
same as that of (b).
WRA and content of crosslinked BTCA in treated cotton
fabrics.
(a) Effect of concentration of MSM on WRA of finished fabrics. The
finishing bath contained 80 g L–1 BTCA and 36.6
g L–1 SHP, and samples were cured at 160 °C
for 3 min. (b) Effect of temperature on WRA of finished fabrics with
or without MSM. The finishing bath contained 80 g L–1 BTCA, 36.6 g L–1 SHP, and 6 wt % MSM and was cured
for 3 min. (c) Effect of curing temperature on the concentration of
crosslinked BTCA in treated fabrics. The finishing condition was the
same as that of (b).To further demonstrate the influence of MSM on
the reaction between
BTCA and cellulose at a molecular level, the chemical components of
treated cotton were determined by XPS.[17] All the samples were washed after treatment and then cut into small
powders for further test. As shown in Figure , the chemical shifts of carbon in original
cotton were deconvoluted into three binding energy peaks using the
peak-fitting of Gaussian curves, which correspond to C–C at
284.6 eV, C–O–C at 286.1 eV, and C–OH at 286.4
eV.[18,19] After treating with BTCA, the chemical shifts
of carbon in finished cotton were divided into four binding energy
peaks at 288.5, 287.6, 286.4, and 284.5 eV, attributable to the O=C–O,
C–O–C, C–OH, and C–C species, respectively.
Importantly, the area of the peak corresponding to O=C–O
at around 288.5 eV increased from 5.63% (controlled condition) to
8.36% (MSM condition), which obviously showed that MSM could promote
the crosslinking of BTCA in cotton fabrics.
Figure 2
XPS spectra of cotton
fabrics under different treatments.
XPS spectra of cotton
fabrics under different treatments.
Effect of MSM on BTCA Anhydride Formation
The mechanism of esterification between BTCA and cellulose depicts
that active BTCA anhydride intermediates play a crucial role in the
esterification process, and inter- or intramolecular H-bond between
or within BTCA molecules could impede the formation of anhydrides
because of the hindrance of rotation of the C–C bond between
two adjacent carboxyl groups. MSM has two sites of hydrogen bond acceptors
and might decrease the H-bond effect of BTCA. Hence, a study on the
effect of MSM on anhydride formation was designed to investigate the
mechanism of affection between MSM and BTCA.As shown in Figure , two obvious absorbance
peaks at 1780 and 1850 cm–1 in FTIR of pure BTCA,
representing the symmetric and asymmetric stretch vibration of carbonyl
groups in anhydride respectively, were shown at 160 °C. However,
the vibrational absorbances at 1780 and 1850 cm–1 on BTCA with MSM were clearly noticeable when the temperature was
around 140 °C, which reflected that the temperature of anhydride
formation could be reduced effectively with the aid of MSM. Thus,
more anhydrides of BTCA can be produced and the formation of ester-linkage
between BTCA and hydroxyl groups in cellulose would be promoted.
Figure 3
Temperature-dependent
FTIR of pure BTCA (a) without or (b) with
MSM.
Temperature-dependent
FTIR of pure BTCA (a) without or (b) with
MSM.To further clarify the influence of MSM on the
BTCA anhydride formation
process, BTCA with or without MSM were heated up in the thermogravimetric
analyzer under a nitrogen atmosphere. The weight loss of all samples
with the increment in temperature was recorded in Figure . Pure BTCA began to lose weight
at approximately 194 °C by the formation of anhydrides and continued
to lose weight for the further degradation of compounds. The mixture
of BTCA and SHP started losing weight at about 159 °C, which
indicated that SHP can decrease the temperature of BTCA anhydride
formation. MSM started to lose weight at around 100 °C which
is consistence with its melt point, and its weight dramatically de-escalated
with the increase in the temperature. However, there was an explicit
inflection point showing at around 150 °C in the curve of the
mixture of BTCA and MSM, which corresponds to the formation of BTCA
anhydride, indicating that the anhydride formation temperature with
the help of MSM was much lower than that of pure BTCA and a mixture
of BTCA and SHP. This result was consistent with temperature-dependent
FTIR and served as solid evidence for the promotion of esterification
with the effect of MSM.
Figure 4
TGA curves of different chemical samples.
TGA curves of different chemical samples.In order to further investigate how MSM interferes
with the formation
of anhydride, Gaussian 09W software was applied to simulate the formation
process of BTCA anhydride under different environments with or without
MSM and calculate the activation energy of anhydride formation under
the B3LYP level at a basic set of 6-31G(d,p). The whole process of
anhydride formation was presented in Figure . First, two adjacent carboxyl groups in
BTCA rotated to available reaction sites through C1–C3, C3–C10, and C1–C6 single bond. After that, the carbon atom of C10 was attacked by the oxygen atom of O8, and the length
of forming C10–O8 and O12–H9 bonds changed from 2.407 and 1.706 Å at reactant to
2.137 and 1.074 Å at the transition state and 1.764 and 0.977
Å at the product, respectively. Meanwhile, the length of breaking
C10–O12 and O8–H9 bonds changed from 1.413 and 0.977 Å at reactant to
1.751 and 1.437 Å at the transition state and 2.071 and 1.995
Å at the product, respectively. Finally, a five-membered ring
of anhydride and a water molecule would be produced. From the abovementioned
process, the rotating competence of the bond and nucleophilic performance
of the oxygen atom are the two main factors for the formation of anhydrides
in BTCA. Besides, as depicted in Figure , the active energy (energy difference between
TS and reactant) of anhydride formation with MSM (26.4801 kcal mol–1) was lower than that without MSM (44.5479 kcal mol–1), and thus, the temperature of anhydride formation
could decrease to a low point, further facilitating the esterification
between BTCA and cellulose. More elaborately, the electrostatics potential
map of BTCA with the affection of MSM was also presented in Figure . Explicitly, the
oxygen atom of MSM could form a H bond with the hydrogen atom of BTCA
carboxyl groups, resulting in the negative oxygen atom of carboxyl
groups becoming stronger for beneficially attacking the carbon atom
of the adjacent carboxyl group to form anhydride.
Figure 5
Process of forming anhydride
in BTCA.
Figure 6
Variations of energy under different reaction processes
with or
without MSM.
Figure 7
Electrostatics potential charge distribution map of BTCA
with MSM.
Process of forming anhydride
in BTCA.Variations of energy under different reaction processes
with or
without MSM.Electrostatics potential charge distribution map of BTCA
with MSM.
Effect of MSM on the Overall Reactions Consisting
of Grafting and Crosslinking Reactions from a Kinetic Perspective
Before our discussion, we gave some definitions for the reaction
between BTCA and cellulose. The reaction between free BTCA and cellulose
to form the first ester-linkage is regarded as a grafting reaction,
and the reaction between grafted BTCA and cellulose to form the second
ester-linkage is recognized as crosslinking reaction. Previous studies
demonstrated that BTCA could not form two anhydrides simultaneously
and the establishment of crosslinkers between cellulose chains follows
a step-by-step process, which consists of grafting and crosslinking
steps. Thus, a novel kinetic model for the overall reaction between
BTCA and cellulose was built. For a more detailed deduction refer
to the Supporting Information or published
paper.[8]The rate constants of grafting
and crosslinking reactions under different conditions were measured
from 120 to 180 °C at a 10 °C interval, and the detailed
data can is displayed in Tables S1 and S2. As presented in Figure , the rate constants measured under the MSM circumstance were
higher than those measured without MSM, indicating that MSM could
promote both grafting and crosslinking reactions and, thus, significantly
improve the antiwrinkle performance of treated cotton fabrics. Interestingly,
the extent of increasing rate constants of crosslinking reactions
was higher than those of grafting reactions, showing that the impact
of MSM on crosslinking reactions is more obvious. In addition, regression
lines for the determination of Arrhenius activation energy and frequency
factor were shown in Figure . The Arrhenius activation energies were 51.54 kJ mol–1 for the grafting reaction and 65 kJ mol–1 for the crosslinking reaction in the presence of MSM, while those
without MSM were 86.3 and 104.84 kJ mol–1, respectively,
which indicated that crosslinking in cellulose macromolecular chains
can be generated quickly at a relatively low curing temperature with
the aid of MSM. According to the physical meaning of Arrhenius activation
energy,[20] much more molecules can be activated
in the reaction system if their Arrhenius activation energy is relatively
low, which increases the probability of the effective collision between
reactants for elevating reaction rates significantly. Thus, the curing
temperature of antiwrinkle treatment of BTCA can be decreased.
Figure 8
Rate constants
of the overall reaction with or without MSM.
Figure 9
Regression lines for determination of the Arrhenius activation
energy and frequency factor.
Rate constants
of the overall reaction with or without MSM.Regression lines for determination of the Arrhenius activation
energy and frequency factor.To further understand the mechanism of elevating
the rate of the
overall reaction, ATR–FTIR was employed to identify the hydrogen
bonding information of BTCA molecules and cellulose chains in finished
cotton fabrics. Figure presented the FTIR of cotton fabrics treated in different
conditions, and all fabric samples were only dried at 100 °C
for 3 min. As indicated in Figure , the characteristic peak corresponding to the stretching
vibration of carbonyl groups in the FTIR spectrum of cotton fabrics
treated by BTCA with MSM was at around 1714.3 cm–1, which was higher than those without MSM, indicating that hydrogen
bonding between BTCA molecules became much weaker. This reflected
that the aggregation of BTCA was alleviated in the existence of MSM,
which allows for the further dispersion of BTCA in amorphous regions
and benefits its diffusion for grafting with cellulose. Importantly,
weaker H-bond interactions between BTCA molecules promoted anhydride
formation, which is also conducive to subsequent esterification. Thus,
the rate constants of grafting reaction measured under the MSM condition
were higher than those measured without MSM. On the other hand, an
obvious characteristic broad peak at 3327.5 cm–1 in FTIR spectra of untreated cotton fabric was observed, which is
corresponding to the stretching vibration of hydroxyl groups with
strong hydrogen bond interactions in cellulose. After the cotton fabric
was padded and dried with 6 wt % MSM solution, double peaks which
represented the two methyl groups in MSM clearly showed up at 2988.1
cm–1, indicating MSM padded into the fabric. Interestingly,
the absorbance peak of hydroxyl groups in cellulose with MSM shifted
to 3334.7 cm–1, showing that the intra- or intermolecular
hydrogen bonding of cellulose chains in treated fabric was weaker
than those of untreated cotton. It was revealed that the hydrogen
bonding was interrupted by MSM and, thus, their thermal vibration
was intensified, increasing the rate constants of crosslinking reaction
between grafted BTCA and cellulose chains. Therefore, the amount of
crosslinked BTCA in the fabric containing MSM was significantly higher
than that without MSM (Figure c). In addition, the absorbance peaks of hydroxyl groups still
located at 3334.7 cm–1, showing hydrogen bonding
between carboxyl in BTCA and hydroxyl in cellulose was not formed,
otherwise it would be observed at the location of lower wavenumber,
which is also good conducive to promoting the diffusion of BTCA in
amorphous regions and formation of crosslinking between cellulose
chains.
Figure 10
FTIR of cotton fabrics treated in different conditions. Note: all
fabric samples were only dried at 100 °C for 3 min.
FTIR of cotton fabrics treated in different conditions. Note: all
fabric samples were only dried at 100 °C for 3 min.Computational modeling was conducted to deepen
our comprehension
of the plasticizing effect of MSM in crosslinking esterification.
The thermal motion of BTCA and vibration of cellulose polymer chains
could be reflected by the relationship between their MSD and simulation
time. Moreover, one-sixth of the slope of their MSD against simulation
time is usually defined as the diffusion coefficient. As illustrated
in Figure a,b, both
the diffusion coefficient of BTCA and cellulose chains were higher
than those without MSM, especially in the diffusion coefficient of
cellulose chains, which was almost 5 times that of untreated fabrics.
This made clear that MSM obviously promoted BTCA diffusion in amorphous
regions and thermal vibration of cellulose chains for proceeding with
the reaction between BTCA and cellulose, which is in good accordance
with the previous results in ATR–FTIR.
Figure 11
Mean square displacement
(MSD) curves of (a) BTCA and (b) cellulose
chains.
Mean square displacement
(MSD) curves of (a) BTCA and (b) cellulose
chains.In order to further demonstrate the noncovalent
interactions in
cellulose crosslinking systems, an RDG analysis was employed.[21] The cellulose was replaced by modified glucose
(MG) so as to simplify the calculation, in which two hydroxyl groups
of O(4)H and O(1)H were substituted by OCH3.[22] In BTCA aggregation, MG aggregation,
BTCA-MSM aggregation, and MG-MSM aggregation, hydrogen bonding was
investigated by the noncovalent interaction index of RDG plots. The
stronger hydrogen bonding interactions within −C(=O)OH
of BTCA1 and −C(=O)OH of BTCA2 in BTCA aggregation and those within −OH of MG1 and −OH of MG2 in MG aggregation were confirmed
from intensified scatter points (I2 <
0) (Figure a,e and
b,f). The relatively weaker hydrogen bonding interactions within −C(=O)OH
of BTCA and −S(=O)2 of MSM in BTCA-MSM aggregation
and those within −OH of MG and −S(=O)2 of MSM in MG-MSM aggregation were also identified from reduced scatter
points (I2 < 0) (Figure c,g and d,h). This is because
MSM is an HBA instead of a hydrogen-bond donator and hydroxyl or carboxyl
groups are both hydrogen bond acceptors and donators, which means
that BTCA-MSM or MG-MSM aggregation can only form one hydrogen bond,
while BTCA or MG aggregation can produce two hydrogen bonds. As depicted
in Figure , the
strong chain–chain hydrogen bonds were energetically established
in cotton fabrics, which limited the thermal vibration of the cellulose
chain and, thus, decreased the reactivity of hydroxyl groups in them.
In addition, some BTCA molecules formed micro-aggregations via their
intermolecular hydrogen bonding, hindering the diffusion of BTCA in
amorphous regions. MSM is known to be a strong HBA, which has capable
of forming hydrogen bonding with hydroxyls or carboxyl groups due
to its special structure. It thereby affected the intra- or intermolecular
hydrogen bonds among cellulose chains or BTCA. Thus, the strong hydrogen
bonding of chain–chain or BTCA–BTCA was replaced by
relatively weaker bonding of chain-MSM or BTCA-MSM, interrupting their
nonvalent interactions and, consequently, promoting both BTCA diffusion
and thermal vibration of cellulose chains for subsequent crosslinking
reaction.
Figure 12
RDG plot of different compound aggregations. (a) MG aggregation,
(b) BTCA aggregation, (c) MG-MSM aggregation, and (d) BTCA-MSM aggregation;
3D electrostatic potential charge distribution of (e) MG aggregation,
(f) BTCA aggregation, (g) MG-MSM aggregation, and (h) BTCA-MSM aggregation.
Figure 13
Schematic illustration of the plasticizing effect of MSM
on the
crosslinking system.
RDG plot of different compound aggregations. (a) MG aggregation,
(b) BTCA aggregation, (c) MG-MSM aggregation, and (d) BTCA-MSM aggregation;
3D electrostatic potential charge distribution of (e) MG aggregation,
(f) BTCA aggregation, (g) MG-MSM aggregation, and (h) BTCA-MSM aggregation.Schematic illustration of the plasticizing effect of MSM
on the
crosslinking system.
Conclusions
In this study, we provided
a novel strategy of MSM in the cellulosic
crosslinking system for fabricating antiwrinkle cotton fabrics with
BTCA, which can reduce the curing temperature of BTCA by approximately
20 °C. This methodology could, remarkably, promote the diffusion
of BTCA to disperse homogenously in amorphous regions of cellulose,
thereby enhancing the effectiveness of BTCA grafting as well as benefitting
anhydride formation for subsequently reactions. Importantly, the thermal
vibration of cellulose polymer chains was also intensified by the
interruption of hydrogen bonding of cellulose by MSM, which is beneficial
for the crosslinking reaction and increasing the content of crosslinked
BTCA in fabrics. Moreover, the Arrhenius activation energies of grafting
and crosslinking reactions were obviously reduced by the plasticizing
effect of MSM, which provides a solid theory for decreasing curing
temperature in the antiwrinkle field of textile.
Materials and Methods
Materials
Desized, scoured, bleached,
and mercerized 40s*40s plain-woven pure cotton fabric (weighing 117
g m–2) was provided by Hualun printing and dyeing
Co., Ltd (Shanghai, China). BTCA was purchased from Energy Chemical
(Shanghai, China). SHP was offered by Sinopharm Chemical Reagent Co.,
Ltd (Shanghai, China). MSM and hydrochloric acid (HCl) were supplied
by Lingfeng Reagent Co., Ltd (Shanghai, China). Sodium Hydroxide (NaOH)
was provided by Aldrich Chemical Reagent Co., Ltd (Shanghai, China).
All the reagents were used directly without purification.
Preparation of Treated Cotton Fabrics
Cotton fabrics were impregnated in a finishing bath containing BTCA
and SHP with a molar ratio of 1:1, with or without MSM. No other chemical
agents were added. Then the cotton sample was pressed through a two-roll
laboratory padder (Rapid Company, Taiwan, China) two times, which
controlled wet pick-up at the 85% level based on the weight of the
fabric. After that, all the fabrics were dried at 100 °C for
3 min and cured at different special temperatures for a designated
time in the curing oven (DHE65002, Werner Mathis, Switzerland). Finally,
all the treated fabrics were subject to home washing and drying to
remove unreacted BTCA and other chemical compounds.[23]
Fabric Performance
The WRAs were
measured with a wrinkle recovery tester (M003A, SDL company, USA)
according to the America Association of Textile Chemist and Colorists
(AATCC) method 66-1990.
Titration Analysis
In order to determine
the amount of each component in cured cotton fabrics, an acid–base
titration method was employed to make quantitative measurements of
two concentrations.[2,24] (1) Carboxylic concentration
was determined by a back-titration way as followed steps: cured fabric
samples weighing approximately 1.000 g were cut into small pieces
and put into an Erlenmeyer flask, which contained an excess amount
of 25 mL standardized 0.05 mol L–1 NaOH solutions.
The mixture was stirred vigorously for about 5 min to make sure all
the carboxylic acids convert into carboxylic anions. The remaining
NaOH was titrated with standardized 0.05 mol L–1 HCl solutions, and the concentration of carboxyl groups in cured
fabrics was equal to the difference between the original content of
NaOH and the remaining content of NaOH; we described it as −COOH1. The content of carboxyl groups in dried but not cured fabrics
was also tested by the abovementioned method, and we described it
as −COOH2. The concentration of ester bonds in cured
fabrics is equal to the difference between −COOH1 and −COOH2. From published literature, the hydrolysis
of ester in cured cotton fabrics was very minimal under such low concentrations
of NaOH and short reaction times.[24] (2)
Amount of unreacted BTCA in cured cotton fabrics: we used the abovementioned
back-titration to determine carboxyl group concentrations in the cured
fabrics washed with distilled water and described it as −COOH3. The amount of unreacted BTCA is determined by the difference
between −COOH1 and −COOH3.The concentration of total BTCA (CBTCA-total), unreacted BTCA (CBTCA-unreacted), and ester bonds (Cester) in the fabric,
respectively, could be determined using the following equationsThe expression of CBTCA-graft and CBTCA-cross could be deduced
from eqs –3
X-ray Photoelectron Spectroscopy
The chemical composition of the cotton sample was measured by an
X-ray photoelectron spectrometer (ESCALAB 250Xi, Thermo Fisher Scientific,
USA).
FTIR Analysis
Cotton samples under
different treatments were quickly saved in ziplock bags to avoid exposure
to moisture in air. Then, all the samples were measured by a Nicolet
6700 FTIR spectrometer for ATR–FTIR measurements in a range
of 4000 to 400 cm–1 and at a resolution of 16 cm–1.[25,26]Temperature-dependent FTIR
was used to analyze the changes of BTCA with or without MSM under
different temperatures. Approximate 2.00 mg of powdered samples were
mixed with 200.00 mg of KBr to prepare a transparent pellet for the
FTIR test. The pressed pellet was heated with a heating rate of 10
°C/min. FTIR spectra were recorded from 110 to 190 °C in
a 10 °C interval on a Nicolet 6700 FTIR spectrometer (Thermo
Fisher Co., USA) in a range of 4000 to 400 cm–1 and
at a resolution of 16 cm–1.
Thermogravimetric Analysis
The sample
powders were first heated up to 80 °C from ambient temperature
under vacuum conditions and kept for 2 h to eliminate free or crystal
water in samples. After cooling down, approximately 5.00 mg of the
sample was heated up to 600 °C from the environment temperature
at a heating rate of 10 °C/min by using a thermal gravimetric
analyzer (TG209F1, NETZSCH Company, Germany). The analytic spectrum
was recorded by a computer.
Gaussian Calculation
The process
of anhydride formation was simulated in Gaussian 09W software. First,
the geometry structure of the BTCA molecule underwent optimization
on the B3LYP level 6-31G(d,p). After that, the energy of the BTCA
molecule was flexibly scanned with different atom distances of C10–O8 and O12–H9 to get the potential energy surface of forming anhydride, which
could find the initial structure of the transition state. Finally,
the initial structure of the transition state was optimized by TS
selection on the B3LYP level 6-31G(d,p) to get an accurate structure
of the transition state. The transition state has been checked by
frequency analysis, showing one imaginary vibration. The molecular
orbitals and electrostatic potential distribution maps of different
compounds were visually presented in GaussView 5.0.9 software after
undergoing geometric optimization.[15]
MSD Calculation
Crosslinking models
were constructed by Gromacs 5.0.7 software, which consisted of 30
cellulose polymer chains containing 20 1,4-β-cellobiose units,
100 BTCA molecules, and 300 MSM molecules.[27] The initial model underwent energy minimization by the algorithm
of steepest descent, NPT compression at 1000 bar
and 298 K for 5000 ps, NVT relaxation at 800 K for
2000 ps, and NPT equilibration at 1 bar and 433 K
for 5000 ps four steps. The force field was selected for OPLS-AAM.
Finally, the MSD and hydrogen bond could be analyzed by the software,
and the diffusion coefficients are equal to the one-sixth slope of
MSD against simulation times.
Reduced Density Gradient Analysis
The RDG of compounds was analyzed by Multiwfn 3.7 software and gnuplot
software. After finishing geometric optimization, the compound structure
was submitted to Multiwfn 3.7 software for hydrogen bonding analysis,
and the RDG scatter plot was calculated by gnuplot software.[28]