Literature DB >> 36005098

Gels, Aerogels and Hydrogels: A Challenge for the Cellulose-Based Product Industries.

Bogdan-Marian Tofanica1, Dan Belosinschi2, Irina Volf1.   

Abstract

During recent decades, the interest in renewable, biodegradable, non-fossil materials has been exponentially increasing. Thus, cellulose and cellulose-derived products have been extensively considered for a wide variety of new potential uses. Due to the sustainability of cellulosic raw materials and their excellent properties, the use and modification of cellulose-based materials can be versatile in the material science and technology community. In this featured article, the fundamentals and background of cellulose-based gels are presented, and approaches, prospects and developments in the field, including their potential future applications, are discussed.

Entities:  

Keywords:  aerogels; cellulose; gels; hydrogels; polymers

Year:  2022        PMID: 36005098      PMCID: PMC9407587          DOI: 10.3390/gels8080497

Source DB:  PubMed          Journal:  Gels        ISSN: 2310-2861


1. Introduction

According to the latest version of The International Union of Pure and Applied Chemistry (IUPAC) Gold Book [1], gels are defined as non-fluid colloidal network or polymer network that is expanded throughout its whole volume by a fluid. Additionally, the Polymer Science Dictionary [2], describe gels as crosslinked polymers and their swollen matters with three-dimensional network structures that are insoluble in any solvents (Appendix A). A gel consists of a solid three-dimensional network that forms the structure and a medium within. Although it is possible for the medium to be a gas, it can also to be a fluid. Generally speaking, there are aerogels, which use air as the medium, and hydrogels when a liquid is the medium for a gel [3]. Among the polymers that can form gels, cellulose and emerging cellulose-based nanomaterials have recently become of increased interest as a sustainable and renewable material that has the potential to produce low-cost and high-performance gels [4]. Cellulose in various forms: nanocrystals (CNC), nanofibrils (CNF), nanocrystalline (NCC), nanowhiskers (CNW), nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC), can be isolated from naturally rich cellulosic sources such as wood, cotton, annual plants, tunicates, algae and bacteria by controlled mechanical or chemical treatment, or by a combination of the two.These cellulose-based resources that have at least one dimension on the nanoscale (lower than 100 nm) are being considered for many potential uses in a wide range of biomedical, energy, and separation applications and in cosmetic and food products. The characteristics of cellulose gels, such as molecular mass, degree of crystallinity, mechanical performance, thermal stability and physicochemical properties on one side, and structural properties, extraction processes used in their production and pretreatment and post-treatment processes on the other side, are determined by the raw materials from which they derived. Therefore, cellulose-based gels are divided into three categories determined by the source from which their polymer is derived: natural cellulose gels, regenerated cellulose gels and cellulose derivate gels. The purpose of the present manuscript is not to provide another review, but, considering the important developments in the use of cellulose-based gels, to build on the accumulated knowledge in this area and to deliver a synthetic explanation of cellulosic gels including: (i) the preparation of cellulose-based gels; (ii) the properties of cellulose-based gels; and finally (iii) the applications of cellulosic gels in common fields of application.

2. Preparation of Cellulose-Based Gels

Cellulose is considered to be the most abundant natural polymer, being mainly found in the cell walls of land plants. Native cellulose is found in both hardwoods and softwoods (as their main structural component—about 50% cellulose) and cotton (about 95%), which are the major sources for conversion to a wide variety of useful products, including: materials (fibers for pulp and paper, textiles, cardboard, construction panels, etc.), chemicals (plastics, films, emulsifiers, thickening additives in food, feed, cosmetics, etc.) and energy (direct burning, conversion to fuels, etc.). Since cellulose is chemically a very stable water-insoluble polysaccharide, the production of aerogels from cellulose requires a technology or processing route to break down the plant cell walls into building elements, as seen in Figure 1 (best without degradation of the fiber or reduction of the degree of polymerization) and then to assemble them into an appropriate low-density, open porous material that can be dried to obtain a 3D structure using supercritical carbon dioxide or lyophilization, organic solvent-mediated freeze drying at ambient pressure or low vacuum [5,6,7,8,9].
Figure 1

Scanning electron microscopy of plant cell walls at different magnifications. (a) General view of softwood fibers (magnification 500×). (b) Broken ends of softwood fibers (magnification 2500×). (c) Cellular elements in rapeseed pulp (magnification 550×). (d) Fibers in rapeseed pulp (magnification 1000×). (e) Perforations in corn fibers (magnification 500×). (f) Fibers in corn pulp (magnification 1500×).

Although cellulose exhibits hydrophilic and hygroscopic properties, due to inter- and intramolecular hydrogen bonding between the hydroxyl groups in the macromolecular chains, it is insoluble in water and most organic solvents. There are two ways to dissolve cellulose: dissolving it in a solvent without any further modification or by derivatization. Three dissolving agents are widely used for aerogels [10]: NaOH or LiOH water solutions with additions of small amounts of urea, thiourea, polyethylene glycol (PEG), ZnO and others [11]; Ionic liquids, most frequently based on N-methylmorpholine-N-oxide (NMMO) with stabilizers against oxidation [12,13]; Molten salt hydrate, such as ZnCl2, Ca(SCN)2, LiClO4, etc. [14]. Derivatization is a technique used to modify the physical and chemical properties of cellulose and an important route to functionalizing it. Cellulose can be converted to esters or ethers (cellulose acetate, cellulose nitrate, cellulose sulfates, cellulose phosphate, methylcellulose, ethylcellulose, hydroxypropyl cellulose, hydroxypropyl methylcellulose, carboxymethylcellulose, etc.) that are soluble in water and/or typical organic solvents [15]. Cellulose aerogels are mainly made from regenerated cellulose. Regeneration after dissolution to the polymeric level leads to polymeric chains consisting of pure cellulose macromolecules, generally known as type II cellulose, compared with cellulose I, natural cellulose. The best-known route is the viscose process leading to rayon filaments, known as mercerization. Cellulose is soaked below room temperature in a strong alkali solution such that the crystalline structure converts from cellulose I to cellulose II polymorphs. The alkali–cellulose solution is mixed with toxic carbon disulfide to form cellulose xanthate, resulting in a very viscous liquid, viscose, that can be converted back into cellulose by immersion in an acid medium and extruded through a spinneret to make rayon filaments [16]. Cellulose hydrogels can be obtained via physical stabilization or chemical reaction of cellulose, cellulose derivatives or a mixture of the two. In chemically formed hydrogels, covalent interactions are developed between functional groups of the macromolecular chains [17]. The main covalent coupling reactions used are Michael additions, click chemistry reactions, Schiff’s base formation, photo-cross-linking and enzyme-mediated cross-linking. Agents for cross-linking are usually employed to build covalent interactions between macromolecular chains. Physically formed hydrogels are produced by physical interactions, such as hydrogen bonding, Van der Waals forces, electrostatic interactions, chain entanglements and hydrophobic forces, to cross-link molecule chains [18,19].

3. Properties of Cellulose-Based Gels

The methods used to characterize cellulose gels are the same as for wood chemistry in classical materials science, as shown in Table 1. However, some specific features of cellulose-based gels should be considered in order to obtain reliable information. On the other hand, considering the large number of parameters used to prepare gels, an adequate comparison is quite challenging. Gels are water-swelling, 3D polymeric networks that have a huge capacity to absorb liquids that can be as much as thousands of times the mass of the polymers themselves. High porosity, high specific surface, high mechanical strength, low density and hydrophilic nature are the main features of cellulose-based gels that have played an essential role in the development of new uses [20].
Table 1

Properties/characteristics of the final produced aerogels and hydrogels.

CategoryPropertyCharacteristics
Cellulose-basedgelsChemicalRadiation resistance, sunlight and UV resistance, weather (temperature, humidity, atmospheric pressure) resistance, recyclability
PhysicalSurface topology, texture, specific heat, density/porosity, thermal expansion, surface roughness, electrical conductivity, dielectric constant, thermal stability, color and esthetic
BiologicalToxicity, biodegradability, biostability
Mechanical/structuralMechanical strength, Shear modulus, elastic modulus, fatigue strength, impact strength, creep resistance, yield strength, elongation to break,
TechnicalFabrication costs, packaging, reproducibility, product quality, safety, life-cycle analysis
Electron microscopy. Scanning electron microscope (SEM) and transmission electron microscope (TEM) are commonly used methods to study the morphology and microstructure of cellulose-based gels, however, they cannot be used to quantify them. As can be seen in Figure 2, the scanning mode methodology with transmitted signal collection help to observe the surface and interior morphology and calculate the specific surface area and pore distribution (micro-, meso- or macro-pores), in order to facilitate characterization of gel textures [21].
Figure 2

Scanning electron micrographs of gels derived from cellulose-based materials–kraft softwood fibers. (a) Magnification 250×. (b) Magnification 500×. (c) Magnification 1000×. (d) Magnification 2500×.

Porosity, specific surface area and density characterization are important properties of three-dimensional porous materials that are usually determined by measuring sample mass, dimensions and volumes, which are always necessary for the cellulose-based gels to be efficiently used as adsorbents, insulators, catalysts, etc. High porosity, large specific surface area and low density provide high mechanical properties, high adsorption capacity, high impact shock absorption and lightweight characteristics for gel materials [22]. Mechanical characterization. The mechanical properties of cellulose-based gels are closely dependent on, and explicable by, the morphology of the gel. Generally, the larger the pores in the gel three-dimensional structure, the lower the mechanical attributes. Furthermore, the porosity of the fabricated gel is dependent on the initial precursor material, methods of preparation, additive materials, fillers and physical conditions. In principle, cellulosic gels demonstrate higher mechanical strengths, such as high modulus, compressive strength, energy absorption capacity, flexibility, etc. [23]. Rheology. Rheological parameters of cellulose gels are employed to characterize the types of structural organization found in the system (i.e., association, entanglement and cross-links). These properties are influenced by properties of cellulosic raw materials such as crystallinity, degree of polymerization/molecular mass, gelation properties and the type of process involved in the gel formulation [24]. Swelling. The ability to display a quantifiable change in volume in response to external stimuli is an important property of gels. In the case of aerogels, cellulose is readily wetted by water, even when exposed to the atmosphere, and exhibits considerable swelling until saturated once they have absorbed appreciable amounts of water. Chemical modification can change the hygroscopic and hydrophilic behavior of cellulose-based aerogels. In hydrogels, the degree of crosslinking influences the volume permitted for diffusion inside the network and, subsequently, their capacity to take up fluids/water [25]. Conductivity. Thermal, electric and sound conductivity are special and exciting properties of gels. Because of high porosity and low density, some aerogels are to be considered insulating materials, while, intuitively, it is clear that hydrogels, hydrophilic and adsorbing in nature, favor conductivity. Molecular modelling can be very helpful in devising new desired properties and new applications [26]. Chemical/physical characterization. Various chemical modifications of cellulose gels have been developed to extend their intractable intrinsic properties: esterification, etherification, sulphonation, phosphorylation, oxidation, and polymer grafting have all been applied through the chemical modification of hydroxyl groups. The presence of functional groups on the cellulosic macromolecular backbone affects all properties. Thus, the physical and chemical characteristics of the gels are adjusted through the modification of functional groups. The presence of functional groups on the cellulose backbone can be characterized easily by ultra-violet-visible spectroscopy, nuclear magnetic resonance, infrared spectrophotometry and mass spectrophotometry [27].

4. Applications

Cellulose-based gels are commonly used in many different domains, industries and environmental areas of application: textile, agriculture, horticulture, personal hygiene products, biomedical, pharmaceuticals, etc. Properties of cellulose-based gels such as viscosity, solubility, porosity, absorbency, permeability, elasticity–flexibility, high water content and high surface area give this class of materials a remarkable array of applications: antimicrobial, antibacterial, antifungal, antiviral, nontoxic, wound dressing, tissue engineering, regenerative medicine, drug delivery, personal care products, barrier and food packaging, pharmaceuticals, biomedicine, etc. These materials are also being increasingly exploited in smart materials and applications, such as stimuli–response materials, contaminant removal, corrosion inhibitors, delivery of agrochemicals (pesticides, fertilizers, etc.), water treatment and water withholding in desert and arid areas [28]. Furthermore, thanks to cellulose’s chemical reactivity, large number of diverse derivatives, various functionalities, flexible preparation process, and numerous methods of modification, cellulose-based gels are generally multi-functional. Currently, through efficient methods to tailor gels’ properties, they are mainly used in adsorption and separation, insulation and construction materials, biomedical devices, packaging products, sorbents, environmental remediation, the automotive industry, electronics, sensors and apparel [29,30]. The current analysis will not focus on discussion of niche products or emerging applications related to non-industrial large-scale relevance, including those in polymer/metal particles composites (metal nanoparticle support, magnetic gels, quantum dots, photocatalytic materials, etc), carbon-cellulose gels (catalysts, sensors, proton exchange membrane fuel cell, CO2 capture, etc), cellulosic gels in electrical devices and energy storage (sensors, electrodes for batteries, supercapacitors, wearable and portable electronics, electronic paper, optical materials, etc), anti-bacterial/-viral/-microbial/-fungal materials (silver nanoparticles embedded cellulosic gels, etc). Biomedical application. Natural, non-toxic, biodegradable and biocompatible cellulose gels can be used in drug delivery, cell culture, cell therapy, cell biology, biosensors, regenerative medicine, drug development and many other biomedical applications. Cellulose-based aerogels are receiving growing interest in biomedical and pharmaceutical applications due to their porous structure and high surface area, which can provide enhanced drug bioavailability, better drug-loading capacity, drug transport, polymer scaffold fabrication, vascular grafts, biosensing and diagnostic purposes, aseptic wound dressing, medical devices and others [31]. Hydrogels can provide a loose, porous structure and hydrated environment for culture cells, which, coupled with their resistance to disbanding, improves their fitness for different applications in emerging biomedical fields such as bio-sensing, drug delivery, tissue engineering, wound dressing, etc. [32,33,34]. Absorption and adsorption. Various ‘‘sorption’’ approaches (in the large sense of the definition) exist involving physical, chemical and biological interaction, and their combinations. Production of porous materials with high efficiency, selectivity, the ability to be reused multiple time, stability (better biodegradation) and cost-efficient production processes are important criteria in research, development and innovation in this field of gels science. Non-modified cellulose materials have been traditionally used for absorption and adsorption purposes, however, their sorption capacity and selectivity are rather poor because of their intrinsic properties. To overcome the problem, cellulose derivatives are good quality candidates to be employed for sorption processes, in their native form or chemically modified (esterification, etherification, grafting of different moieties) to improve the desired properties for wastewaters, oil and organic fluid/solvents absorption, filtration, separation, precipitation, ion exchange, etc. [35,36].

5. Research, Development and Innovation in Cellulose-Based Gels

Cellulose-based gels research, development and innovation bring together various disciplines—chemistry, physics, materials science, environmental science, process engineering and medicine—to provide solutions for the development of innovative formulations and advanced materials with predictable components and controlled properties. A survey of literature (Section 2, Section 3 and Section 4), previous and ongoing international research projects (as seen in Table 2) and recent patents (as seen in Table 3) on cellulose-based gels, both aerogels and hydrogels, reveals an important and prospective direction for their development—smart materials, such as biosensors, conducting electrolytes, printed electronics, etc. Known, traditional applications in pharmaceutical, medicine, the environment, and insulation, already participate in sustainable bio-economy and biorefinery approaches by obtaining specific products from natural polymer raw materials.
Table 2

International research projects on cellulose-based aerogels and hydrogels.

AcronymProject NameCellulose-Based MoleculeImplementation DatesCoordinatorFunding ProgrammeReferences
--Polysaccharide upgrading via chemical and enzymatic modificationsCellulose1 December 1997–30 November 1999University of Rome “La Sapienza”, ItalyFP4-TMR-Specific research and technological development programme in the field of the training and mobility of researchers, 1994–1998[37]
--The development of micro-biosensors for monitoring hazardous gases in the environmentHydroxyethyl cellulose gel1 November 1992–31 July 1995University of Ioannina, GreeceFP3-ENV 1C-Specific research and technological development programme (EEC) in the field of the environment, 1990–1994[38]
-- Aerocellulose and its carbon counterparts—porous, multifunctional nanomaterials from renewable resourcesCellulose1 January 2004–31 December 2006Lenzing Aktiengesellschaft, AustriaFP6-NMP-Nanotechnologies and nanosciencesNMP-2002-3.4.2.3-2-New knowledge-based higher performance materials for macro-scale applications[39]
AEROCOINSAerogel-Based Composite/Hybrid Nanomaterials for Cost-Effective Building Super-Insulation SystemsNanofibrillatedcellulose16 June 2011–15 June 2015Fundacion Tecnalia Research & Innovation, SpainFP7-NMP-EeB.NMP.2010-1-New nanotechnology-based high-performance insulation systems for energy efficiency[40]
AERoGELSCOST CA18125-Advanced Engineering and Research of aeroGels for Environment and Life SciencesCellulose30 April 2019–26 February 2023Universidad de Santiago de Compostela, SpainCOST (European Cooperation in Science and Technology) Action 2018[41]
APACHEActive & intelligent Packaging materials and display cases as a tool for preventive conservation of Cultural HeritageNanocellulose1 January 2019–30 June 2022Consorzio Interuniversitario Perlo Sviluppo Dei Sistemi A Grande Interfase, ItalyH2020-EU.2.1.3.-INDUSTRIAL LEADERSHIP-NMBP-33-2018-Innovative and affordable solutions for the preventive conservation of cultural heritage[42]
BET-EUMaterials Synergy Integration for a Better EuropeNanocellulose1 January 2016–31 December 2018Uninova-Instituto De Desenvolvimento De Novas Tecnologias–Associacao, PortugalH2020-TWINN-2015-Twinning[43]
BioELCellBioproducts Engineered from Lignocelluloses: from plants and upcycling to next-generation materialsCellulose nanofibers1 August 2018–31 July 2023Aalto Korkeakoulusaatio SR, FinlandH2020-EU.1.1.-EXCELLENT SCIENCE-ERC-2017-ADG-ERC Advanced Grant[44]
BIOGELEngineering responsive and biomimetic hydrogels for biomedical therapeutic and diagnostic applicationsNanocellulose1 January 2015–31 December 2018DWI Leibniz-Institut Fur Interaktive Materialien Ev, GermanyH2020-EU.1.3.1.-MSCA-ITN-2014-ETN-Marie Skłodowska-Curie Innovative Training Networks[45]
BioMicroGelsInnovative environmentally-benign wastewater treatment reagents offering a step change in efficiency in the cleaning of water from oils and metal ions and in liquidation of emergency oil spillsCellulose1 August 2016–31 December 2016BMG Intepco LTD, United KingdomH2020–MEInst-02- 2016-2017-Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs[46]
BIOSICBiopolymer-based Single-Ion Conducting Gel Polymer Electrolytes for Highly Performant and more Sustainable BatteriesCellulose1 September 2021–1 October 2023Max–Planck-Gesellschaft Zur Forderung Der Wissenschaften EvGermanyH2020-EU.1.3.-EXCELLENT SCIENCE-Marie Skłodowska-Curie Actions[47]
DRIVENField-driven materials for functions, dissipation, and mimicking Pavlovian adaptationMethylcellulose/Cellulose Nanocrystal1 October 2017–30 September 2022Aalto Korkeakoulusaatio SRFinlandH2020-EU.1.1.-EXCELLENT SCIENCE -ERC-2016-ADG-ERC Advanced Grant[48]
INNPAPERInnovative and Smart Printed Electronics based on Multifunctionalized Paper: from Smart Labelling to Point of Care BioplatformsNanofibrillated Cellulose1 January 2018–31 December 2021Fundacion CIDETEC, SpainH2020-EU.2.1.2.-INDUSTRIAL LEADERSHIP-PILOTS-05-2017-Paper-based electronics[49]
H-HouseHealthier Life with Eco-innovative Components for Housing ConstructionsCellulose1 September 2013–31 August 2017RISE CBI Betonginstitutet AB, SwedenFP7-NMP-EeB.NMP.2013-2-Safe, energy-efficient and affordable new eco-innovative materials for building envelopes and/or partitions to provide a healthier indoor environment[50]
MAEROSTRUCMulticomponent Aerogels with Tailored Nano-, Micro- MacrostructureMicrocrystalline cellulose1 March 2017–28 February 2022Gottfried Wilhelm Leibniz Universitaet Hannover, GermanyH2020-EU.1.1.-EXCELLENT SCIENCE-ERC-2016-STG-ERC Starting Grant[51]
NanoHybridsNew generation of nanoporous organic and hybrid aerogels for industrial applications: from the lab to pilot scale productionCellulose1 November 2015–30 April 2019Technische Universitat Hamburg, GermanyH2020–NMP–PILOTS-2015-Manufacturing and control of nanoporous materials[52]
NanoTextSurfNanotextured surfaces for membranes, protective textiles, friction pads and abrasive materialsCellulose nanofibrils1 November 2017–30 November 2020Teknologian Tutkimuskeskus Vtt OY, FinlandH2020-EU.2.1.2.-INDUSTRIAL LEADERSHIP-PILOTS-03-2017-Pilot lines for manufacturing of nanotextured surfaces with mechanically enhanced properties[53]
NewFUNNew era of printed paper electronics based on advanced functional celluloseCellulose nanocrystals1 September 2015–31 May 2021NOVA ID FCT-Associacao Para A Inovacao E Desenvolvimento Da FCT, PortugalH2020-EU.1.1.-EXCELLENT SCIENCE-ERC-StG-2014-ERC Starting Grant[54]
PlantEmulGelEmulsions in Plant-based Edible Cellulose Microfibril Gels: Structure, Texture and StabilityCellulose microfibril Gel1 December 2018–30 November 2020Unilever Innovation Centre Wageningen, NetherlandsH2020-EU.1.3-EXCELLENT SCIENCE-Marie Skłodowska-Curie Actions[55]
PlantOleogelsPlant Particle-based Hybrid Bicontinuous OleogelsMicro fibrillated cellulose1 November 2018–31 October 2020Unilever Innovation Centre Wageningen, NetherlandsH2020-EU.1.3-EXCELLENT SCIENCE-Marie Skłodowska-Curie Actions[56]
SAMSoft Artificial MusclesCellulose nanocrystals1 March 2021–28 February 2023Universite de Fribourg, SwitzerlandH2020-EU.1.3.-EXCELLENT SCIENCE-Marie Skłodowska-Curie Actions[57]
SYNERGYSymbiosis for energy harvesting concepts for smart platforms on foilsMicrocrystalline cellulose1 October 2020–30 September 2023UNINOVA-Instituto De Desenvolvimento De Novas Tecnologias-Associacao, PortugalH2020-EU.4.b.-WIDESPREAD-05-2020-Twinning[58]
WEARSENSNANOContinuous monitoring of hypothermia in elderly people by the novel integrated wearable sensor system based on cellulose hydrogel and metallic nanowiresCellulose1 June 2021–31 May 2023Aalto Korkeakoulusaatio SR, FinlandH2020-EU.1.3.2.-MSCA-IF-2020-Individual Fellowships[59]
WoodNanoTechWood Nanotechnology for Multifunctional StructuresNanocellulose1 September 2017–31 August 2022Kungliga Tekniska Hoegskolan, SwedenH2020-EU.1.1.-EXCELLENT SCIENCE-ERC-2016-ADG-ERC Advanced Grant[60]
Table 3

Recent selected patents on cellulose-based aerogels and hydrogels.

Reference TitlePublication NumberRaw MaterialInventors Publication DateReferences
A kind of preparation method of cellulose aerogels and its hybrid aerogelCN105017555BChinaCellulose Yu Jian, Ma Shurong, Mi Qinyong, Zhang Jun (Institute of Chemistry of CAS)12 October 2018[61]
A kind of preparation method of nanofibrils cellulose aerogel of ultralight, hydrophobic, high oil absorbencyCN103756006BChinaNanofibrils celluloseLi Jian, Wancai Chao, Sun Qingfeng, Lu Yun, Gao Li, Kun Gan Wentao (Northeast Forestry University)20 January 2016[62]
A kind of preparation method of the elastic aerogel of multifunctional fiber elementCN105566673BChinaCelluloseZhang Junping, Li Lingxiao, Li Bucheng (Lanzhou Institute of Chemical Physics LICP of CAS)2 November 2018[63]
Biodegradable single-phase cohesive hydrogelCN101925348BChinaCellulose and cellulose derivativeEstelle Marie, Pirongueil Vitali (Laboratoires Vivacy SAS)4 December 2013[64]
Cellulose nanoparticle aerogels, hydrogels and organogelsUS20130018112A1United StatesCellulose nanoparticleWim Albert Wilfried Irene Thielemans, Rebecca Davies (University of Nottingham)17 January 2013[65]
Cellulose/black phosphorus nanosheet composite hydrogel and preparation method thereofCN107936266BChinaCelluloseZhang Han, Xing Chenyang, Chen Shiyou (Shenzhen University)26 October 2021[66]
Cellulose/two-dimensional layered material composite hydrogel and preparation method thereforWO2019095751A1WIPOCelluloseZhang Han, Xing Chenyang, Chen Shiyou23 May 2019[67]
Cotton fiber dissolution and regeneration and 3D printing of cellulose-based conductive compositesUS10311993B2United StatesMicrocrystalline cellulose.Noureddine Abidi, Yang Hu (Texas Tech University System)4 June 2019[68]
It is a kind of based on the dual network cellulose gel-based material being chemically and physically crosslinkedCN104448396B, ChinaCelluloseCai Jie, Li Kai, Zhao Dan, Zhang Lina16 June 2017[69]
Lithium-ion conductive material using bacterial cellulose organic gel, lithium-ion battery and bacterial cellulose airgel using the sameJP5110462B2, JapanBacterial celluloseShoichiro Yano, Takashi Sawaguchi, Shunki Hagihara, Hideaki Maeda, Ei Nakajima, Ichihiro Sasaki26 December 2012[70]
Manufacturing method of cellulose aerogel membraneKR101494641B1South KoreaCelluloseKim Chang-yeol, Go Eun-byeol24 February 2015[71]
Medical hydrogelCN110072567B, ChinaNanofibrillar celluloseK. Luko M. Nopening (UPM Kymmene Oy)12 April 2022[72]
Method and apparatus for processing fibril cellulose and fibril cellulose productEP2815026B1, European Patent OfficeNanofibrillar celluloseAntti Laukkanen, Markus Nuopponen (UPM Kymmene Oy)16 June 2021[73]
Method for preparing amorphous cellulose aerogel with ionic liquidCN102443188BChinaCelluloseLu Yun Sun Qingfeng Liu Yixing Yu Haipeng Yang Dongjiang (Northeast Forestry University)13 March 2013[74]
Method for processing nanofibrillar celluloseCA2824125C, CanadaNanofibrillar celluloseAntti Laukkanen, Jan-Erik Teirfolk, Markus Nuopponen (UPM Kymmene Oy)7 May 2019[75]
Method for producing a gel-based composite materialJP6224175B2, JapanCellulose fibersPatrick A, Sea, Gain Michelle, Cienkar Lambsey, Subra Manian Joachim, Ciel Kotup1 November 2017[76]
Method for producing nanofibril cellulose gelJP6698236B1,JapanNanofibril Cellulosic fibersPatrick, A, Sea, Gain Joachim, Ciel Kotup Daniel, Gantenbain Michel Cienker27 May 2020[77]
Method for producing nanofibrillar cellulose and nanofibrillar cellulose productUS11274396B2United StatesNanofibrillar celluloseMarkus Nuopponen, Juha Tamper, Isko Kajanto (UPM Kymmene Oy)15 March 2022[78]
Methods for Making Structured Materials Using Nanofibril Cellulose GelJP7033105B2, JapanCellulose fibersPatrick A, Sea, Gain Michelle, Cienkar Lambsey, Subra Manian Joachim, Ciel Kotup9 March 2022[79]
Nanofibrillar cellulose compositionUS10729804B2United StatesNanofibrillar celluloseMarjo Yliperttula, Patrick Lauren, Petter Somersalo, Yanru Lou (UPM Kymmene Oy)4 August 2020[80]
Nanofibrillar polysaccharide for use in the control and prevention of contraction and scarringEP2958599B1European Patent OfficeNanofibrillar celluloseAntti Laukkanen, Esko Kankuri, Kristo Nuuutila (UPM Kymmene Oy)16 November 2016[81]
Porous cellulose gel, method for producing the same, and use thereofUS9446382B2,United StatesCrosslinked spherical crystalline cellulose particlesYasuto Umeda, Yasuo Matsumoto, Masami Shiina, Masami Todokoro, Yoshihiro Matsumoto (JNC Corp)20 September 2016[82]
Regenerated cellulose film, functional film and preparation method thereofEP3064534B1European Patent OfficeRegenerated celluloseJun Zhang, Xiaoyu Zhang, Jian Yu, Ruifeng Li, Jin Wu, Yugang GAO, Jinming Zhang, Jinjiang QIU (Inst of Chemistry Chinese Academic of Sciences, Institute of Chemistry of CAS)20 October 2021[83]
Transparent cellulose hydrogel and production process thereofUS5962005AUnited StatesRegenerated celluloseHiroshi Saga, Hidenao Saito (Rengo Co Ltd.)10 May 1999[84]
Wound healing compositions comprising biocompatible cellulose hydrogel membranes and methods of use thereofUS9314531B2United StatesMicrocrystalline cellulose and bacterial cellulose,Morgana M. Trexler, Jennifer H. Elisseeff, Daniel Mulreany, Qiongyu Guo, Jennifer L. Breidenich, Jeffrey P. Maranchi, Jenna L. Graham, Julia B. Patrone, Marcia W. Patchan, Xiomara Calderon-Colon (Johns Hopkins University)19 April 2016[85]
Fundamental and applied research on cellulose gels should be conducted to reveal the connection between cellulose chemistry and specific properties/abilities for specialized applications. Fundamental research involves the study of different forms of cellulose raw materials (native cellulose, cellulose fibers, cellulose derivatives, nanocellulose, nanofibers, nanofibrillated cellulose, etc.) and gel formation from them, while applied research consists of the development of gels with advanced desired properties. Table 3 includes patents found in the Google Patent Database related to cellulose gels–aerogels and hydrogels from many different countries. The applications from the USA, China and Japan dominate the cellulose-based gels patents, but WIPO patents, European patents, Canadian and South Korean applications are also present. There are many cases in which the inventors came from different countries to those in which the application is filed, especially in the case of US patent applications. The patents in cellulosic gels can be grouped into two categories: those involving gel synthesis approaches and those in related science and industrial applications. The main methods of gel manufacturing are chemical processes, followed by physical processes. Many preparation process details and related equipment are thought to be vital secrets by their inventors, so the information is very scarce, increasing the chances that patents in the field will. Patents on applications, improvements in performance and new materials will provide new means for innovative methods, devices and procedures and lead to new fields of research that will promote new frontlines in gel science. Preferred top tier domains, based on gels’ chemical, physical and mechanical properties, are conductive materials, pharmaceutical formulation, antiseptic applicator, smart packaging, magnetic composites, energy storage, etc. Cellulose-based gels science and technology emerged decades ago, becoming scientifically relevant due to their low density, high specific area, non-toxicity and insulating properties. Today they are still used in various innovative materials because they provide possibilities for many new frontlines in today’s nanocellulose and nano-cellulose technology research, development and innovation [86]. Cellulose-based technology is truly multidisciplinary and interdisciplinary as it bridges many science and technology fields. Research projects and patents filed relating to cellulosic gels have increased rapidly, and this article only has cited a small part of them. The international research projects mentioned in this paper cover the development of numerous functional materials from cellulose, while the patents referred to in this paper cover a broad range of applications. The main conclusion from research projects and patent applications is that the production of cellulose-based gels and their usefulness in diverse applications is an emerging area of interest for researchers and investors. We believe that more and more research projects and patents on cellulose-based gels will be published in the near future. However, there are still many challenges to overcome in order to improve industrial production, and scaling up production beyond the laboratory phase is absolutely necessary.

6. Concluding Remarks and Future Directions

Despite the acclaimed benefits and many gains and improvements, the large-scale, commercial production of cellulose-based gels still faces numerous and great challenges. Nevertheless, their technology readiness level (TRL) for the majority of the applications is still very low, despite the acclaimed successes achieved at the laboratory scale. More efforts should be made to increase the efficiency of raw materials processing and manufacturing processes. Furthermore, to advance the use of cellulose-based gels in new raw materials and novel extraction methods, improvements need to be made to reduce their costs. Moreover, specific equipment is needed to improve the technical feasibility and the efficiency of producing nano-scale cellulose needed in large quantities. The development of new products and processes needs to be achieved for the thorough utilization of components and to improve the entire process and the product economy. Following the joint efforts of researchers and stakeholders, it is reasonable to expect that cellulose-based gels will become an important material in meeting the ever-increasing property requirements. It is clear that cellulose chemistry in gel formulation is fundamentally important for property shaping and for generating new functionalities. A profound understanding of cellulose chemistry in controlling the properties and applications is growing from studies of polymer and macromolecular chemistry; carbohydrate and polysaccharides chemistry; pulp and paper chemistry; and technology. The accumulated knowledge in the field, even though it is not fully understood, will be valuable for researchers to continually design and fabricate novel gel formulations in a balanced manner. This, in turn, will allow further experimentation to improve our understanding of the roles of cellulose chemistry in rethinking the functionalities of cellulose-based gels and how to engineer new ones. The future of cellulose-based gels appears to be bright and promises to be brighter because of the current attention on renewable raw materials, nontoxicity, biocompatibility, biodegradability, low costs and reducing our dependence on fossil raw materials to help reduce GHG emissions. Positive changes happen by starting with sustainable product development goals in all fields: technological, material, energy and economical, to devise alternative approaches to both traditional and value-added products and applications. We are confident that, as additional modern and advanced techniques are used to open up new avenues for functional materials, we will see the materialization of many new products based on cellulose’s outstanding properties, accomplished through sustainable management essential for the benefit of everyone: local communities, businesses and the environment.
  10 in total

1.  Unique gelation behavior of cellulose in NaOH/urea aqueous solution.

Authors:  Jie Cai; Lina Zhang
Journal:  Biomacromolecules       Date:  2006-01       Impact factor: 6.988

2.  Aerogels from unaltered bacterial cellulose: application of scCO2 drying for the preparation of shaped, ultra-lightweight cellulosic aerogels.

Authors:  Falk Liebner; Emmerich Haimer; Martin Wendland; Marie-Alexandra Neouze; Kerstin Schlufter; Peter Miethe; Thomas Heinze; Antje Potthast; Thomas Rosenau
Journal:  Macromol Biosci       Date:  2010-04-08       Impact factor: 4.979

Review 3.  Safety and efficacy assessment of aerogels for biomedical applications.

Authors:  Tânia Ferreira-Gonçalves; Carolina Constantin; Monica Neagu; Catarina Pinto Reis; Firouzeh Sabri; Rosana Simón-Vázquez
Journal:  Biomed Pharmacother       Date:  2021-10-26       Impact factor: 6.529

Review 4.  Advances in Cellulose-Based Hydrogels for Biomedical Engineering: A Review Summary.

Authors:  Pengfei Zou; Jiaxin Yao; Ya-Nan Cui; Te Zhao; Junwei Che; Meiyan Yang; Zhiping Li; Chunsheng Gao
Journal:  Gels       Date:  2022-06-08

5.  Cellulose aerogels from aqueous alkali hydroxide-urea solution.

Authors:  Jie Cai; Satoshi Kimura; Masahisa Wada; Shigenori Kuga; Lina Zhang
Journal:  ChemSusChem       Date:  2008       Impact factor: 8.928

6.  Aerocellulose: new highly porous cellulose prepared from cellulose-NaOH aqueous solutions.

Authors:  Roxane Gavillon; Tatiana Budtova
Journal:  Biomacromolecules       Date:  2007-12-18       Impact factor: 6.988

Review 7.  Cellulose Aerogels: Synthesis, Applications, and Prospects.

Authors:  Lin-Yu Long; Yun-Xuan Weng; Yu-Zhong Wang
Journal:  Polymers (Basel)       Date:  2018-06-06       Impact factor: 4.329

Review 8.  Cellulose-Based Hydrogels for Wastewater Treatment: A Concise Review.

Authors:  Maimuna Akter; Maitry Bhattacharjee; Avik Kumar Dhar; Fahim Bin Abdur Rahman; Siddika Haque; Taslim Ur Rashid; S M Fijul Kabir
Journal:  Gels       Date:  2021-03-18
  10 in total

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