| Literature DB >> 36005090 |
Rui D V Fernandes1, Liliana Melro1, Jorge Padrão1, Ana Isabel Ribeiro1, Behnaz Mehravani1, Filipa Monteiro2, Eduardo Pereira2, Marcos S Martins3,4, Nuno Dourado3,4, Andrea Zille1.
Abstract
Laboratories and industries that handle chemicals are ubiquitously prone to leakages. These may occur in storage rooms, cabinets or even in temporary locations, such as workbenches and shelves. A relevant number of these chemicals are corrosive, thus commercial products already exist to prevent material damage and injuries. One strategy consists of the use of absorbing mats, where few display neutralizing properties, and even less a controlled neutralization. Nevertheless, to the authors' knowledge, the commercially available neutralizing mats are solely dedicated to neutralizing acid or alkali solutions, never both. Therefore, this work describes the development and proof of a completely novel concept, where a dual component active mat (DCAM) is able to perform a controlled simultaneous neutralization of acid and alkali leakages by using microencapsulated active components. Moreover, its active components comprise food-grade ingredients, embedded in nonwoven polypropylene. The acid neutralizing mats contain sodium carbonate (Na2CO3) encapsulated in sodium alginate microcapsules (MC-ASC). Alkali neutralizing mats possess commercial encapsulated citric acid in hydrogenated palm oil (MIRCAP CT 85-H). A DCAM encompasses both MC-ASC and MIRCAP CT 85-H and was able to neutralize solutions up to 10% (v/v) of hydrochloric acid (HCl) and sodium hydroxide (NaOH). The efficacy of the neutralization was assessed by direct titration and using pH strip measurement tests to simulate the leakages. Due to the complexity of neutralization efficacy evaluation based solely on pH value, a thorough conductivity study was performed. DCAM reduced the conductivity of HCl and NaOH (1% and 2% (v/v)) in over 70%. The composites were characterized by scanning electron microscopy (SEM), differential calorimetry (DSC) and thermogravimetric analysis (TGA). The size of MC-ASC microcapsules ranged from 2 μm to 8 μm. Finally, all mat components displayed thermal stability above 150 °C.Entities:
Keywords: alginate; chemical storage; citric acid; composite mats; neutralizing mats; sodium carbonate
Year: 2022 PMID: 36005090 PMCID: PMC9407262 DOI: 10.3390/gels8080489
Source DB: PubMed Journal: Gels ISSN: 2310-2861
Figure 1(a) Alginate monomers L-guluronic acid (G) and D-mannuronic acid (M) and characteristic polymeric (b) M blocks, (c) G blocks and (d) MG blocks [adapted from [10]]. Figure created using ChemDraw 15.1.
Figure 2Alginates polycations crosslinking, (a) molecular overview, (b) organization at atomic level. [Adapted with permission from Ref. [20]. 2022, Elsevier].
Compounds mass needed for complete neutralization of 25 mL of hydrochloric acid (HCl) and sodium hydroxide (NaOH).
| Citric Acid (g) | MIRCAP CT 85-H (g) | Na2CO3 (g) | MC-ASC (g) | |
|---|---|---|---|---|
| HCl (% ( | ||||
| 1 | - | - | 0.459 ± 0.004 | 0.475 ± 0.043 |
| 2 | - | - | 0.891 ± 0.010 | 0.946 ± 0.073 |
| 10 | - | - | 4.321 ± 0.025 | 4.413 ± 0.204 |
| NaOH (% ( | ||||
| 1 | 0.419 ± 0.004 | 0.505 ± 0.004 | - | - |
| 2 | 0.788 ± 0.024 | 0.954 ± 0.054 | - | - |
| 10 | 3.922 ± 0.055 | 4.639 ± 0.136 | - | - |
Figure 3(a) Method for DCAM preparation; (b) pH strips placed on the bottom of the DCAM, exposed to the leaked acid or alkali solution at different concentrations (1 to 10% (v/v)).
Figure 4Conductivity profiles of solutions in contact with DCAM in: (a) HCl 1% (v/v), (b) HCl 2% (v/v), (c) NaOH 1% (v/v), and (d) NaOH 2% (v/v) (the results represent the average of the conductivity of triplicate test during independent assays. All samples displayed a maximum standard deviation (SD) of ±5%, except samples tested in NaOH 1% which presented a SD of ±12%).
Figure 5SEM image of MC-ASC deposited inside the mat. The histogram inset represents the size distribution of MC-ASC beads.
Figure 6DSC curve of citric acid and hydrogenated palm oil encapsulated citric acid (MIRCAP CP 85-H) (a), and of all compounds used in the synthesis of acid neutralizer MC-ASC (b).
Figure 7TGA curves of citric acid and hydrogenated palm oil encapsulated citric acid (MIRCAP CP 85-H) (a), and of all compounds used in the synthesis acid neutralizer MC-ASC (b).
DSC and TGA values of the compounds used in the production of neutralizing mats.
| DSC | TGA | ||||||
|---|---|---|---|---|---|---|---|
| Temperature (°C) | Enthalpy (J.g−1) | DTG Peak (°C) | Tonset (°C) | Toffset (°C) | Weight Loss (%) | Residual Weight at 920 °C (%) | |
|
| 46.7 | −26.8 | 49.1 | 49.0 | 102.5 | 10 | 19.5 |
| 180.9 | −855.6 | 140.1; 154.3 | 102.9 | 168.2 | 30 | ||
| 768.9 | 692.8 | 914.8 | 33 | ||||
|
| 107.8 | −233.6 | 77.5 | 28.2 | 160.8 | 14 | 0 |
| 244.8 | 183.1 | 246.2 | 233.9 | 262.0 | 32 | ||
| 842.8 | 605.5 | 920.0 | 45 | ||||
|
| 77.1 | −12.4 | 76.4 | 23.9 | 860.0 | 10 | 85.9 |
| 356.0 | Tg | 888.2 | 861.1 | 920.0 | 4 | ||
|
| 61.6 | Tg | 764.9 | 25.5 | 644.9 | 4 | 53.9 |
| 409.4 | 26.5 | 646.2 | 780.1 | 42 | |||
|
| 157.2 | −200.6 | 201.3 | 163.8 | 292.2 | 88 | 0.3 |
| 214.5 | −449.5 | ||||||
|
| 58.6 | −24.3 | 211.9 | 176.6 | 312.5 | 76 | 0 |
| 157.6 | −177.0 | ||||||
| 221.0 | −387.9 | 375.1 | 312.5 | 456.6 | 20 | ||
| 420.9 | −21.0 | ||||||
Figure 8Schematic representation of the microencapsulation of sodium carbonate in sodium alginate. Figure generated using ChemDraw 15.1.