In this study, photocurable resins based on glycerol and vanillin were designed, synthesized, and applied to digital light processing three-dimensional (3D) printing and vitrimeric abilities such as shape-memory, self-healing, and recyclability have been investigated. First, photocurable resins were prepared and synthesized by combining renewable resources and photocuring as an environmentally friendly strategy for the synthesis of vitrimers. Afterward, the most suitable resin for optical 3D printing was selected by photorheometry, and the thermal and mechanical properties of the resulting polymers were tested. Furthermore, by activating dynamic transesterification reactions at elevated temperatures, the photocured polymer exhibited self-healing, recyclability, and shape-memory properties. The vitrimer with a weight ratio of 8:2 of glycerol- and vanillin-based monomers demonstrated a welding efficiency of tensile strength up to 114.12%, 75% recyclability by alcoholysis, and shape-memory properties above and below two glass transition temperatures.
In this study, photocurable resins based on glycerol and vanillin were designed, synthesized, and applied to digital light processing three-dimensional (3D) printing and vitrimeric abilities such as shape-memory, self-healing, and recyclability have been investigated. First, photocurable resins were prepared and synthesized by combining renewable resources and photocuring as an environmentally friendly strategy for the synthesis of vitrimers. Afterward, the most suitable resin for optical 3D printing was selected by photorheometry, and the thermal and mechanical properties of the resulting polymers were tested. Furthermore, by activating dynamic transesterification reactions at elevated temperatures, the photocured polymer exhibited self-healing, recyclability, and shape-memory properties. The vitrimer with a weight ratio of 8:2 of glycerol- and vanillin-based monomers demonstrated a welding efficiency of tensile strength up to 114.12%, 75% recyclability by alcoholysis, and shape-memory properties above and below two glass transition temperatures.
The global production
of thermosets is expanding in recent years
with the rapid usage of fossil feedstocks, which contribute to the
amount of plastic waste in the environment since they cannot be recycled
or reprocessed after use.[1] To solve this
problem, scientists have introduced dynamic cross-links that can rearrange
their network by exchange reactions and can have shape-memory, can
have self-healing properties, and can be reprocessable.[2] The first dynamic cross-links were presented
by French researcher Ludwik Leibler, and they were named “vitrimers”
since they flow like vitreous silica following the Arrhenius law.[3] They behave as cross-linked thermosets at operating
temperatures, while at elevated temperatures, the exchange reactions
speed up, making flow possible, while the number of chemical bonds
and cross-links remains the same.[4,5] Due to this
behavior, vitrimers can be repaired, reshaped, and reprocessed by
injection, extrusion, or three-dimensional (3D) printing.[6] Plenty of structural and fast-acting devices
such as actuators for soft robotics, which even could be repaired
or reprocessed, can be manufactured leading to sustainable development
and environmental protection.[7,8]Frequently used
optical 3D printing technologies, such as stereolithography
(SLA) and digital light processing (DLP), have advantages such as
high resolution and accuracy, good surface finish, and high fabrication
speed.[9] However, the resin must consist
of a monomer, a photoinitiator, and a diluent that adjusts the viscosity[10] as the resin must have a relatively low or medium
viscosity that meets the requirements of a 3D printer.[11] Acrylate- and methacrylate-based resins are
the most commonly used for 3D printing due to the high polymerization
rate and commercially available monomers.[11] Acrylate-based resins having hydroxyl and ester groups have been
used to prepare vitrimers by optical 3D printing, which after the
3D printing process can undergo thermoactivated transesterification
reactions.[6,8,12−17] These vitrimers were reshapable, repairable, and recyclable, which
contributed to alleviating the environmental challenges associated
with the continuous increase in the consumption of 3D printing materials.
The most commonly used monofunctional acrylates in the 3D printing
of vitrimers are 2-hydroxy-2-phenoxypropyl acrylate (HPPA), as has
hydroxyl and ester groups that are essential in the transesterification
reactions, and benzene ring, which can increase thermal and mechanical
properties. However, the most commonly used cross-linker is diacrylate
with the fragment of bisphenol A, which is a pollutant of water and
provocative of various metabolic and endocrine diseases.[18−20]In this study, UV-curable glycerol- and vanillin-based resins
are
presented for the synthesis of vitrimers. Vitrimers were synthesized
using an environmentally friendly strategy by combining monomers in
various ratios with a photoinitiator and a transesterification catalyst
and irradiating them under solvent-free conditions. 2-Hydroxy-2-phenoxypropyl
acrylate (HPPA) (Figure ) was chosen as the most commonly used monofunctional monomer for
vitrimer synthesis by transesterification reactions. Furthermore,
HPPA has a fragment of glycerol, which is the main component of triglycerides,
found in animal fat, vegetable oil, or crude oil.[21] Glycerol can be derived from biodiesel production from
vegetable oils and animal fats[22] and has
even been used for the production of biodegradable plastics already.[23−25] 2-Hydroxy-3-[[4-[2-hydroxy-3-[(2-methyl-1-oxo-2-propen-1-yl)oxy]propoxy]-3-methoxyphenyl]methoxy]propyl
2-methyl-2-propenoate (DGEVA dimethacrylate, DGEVADMA) was chosen
as a cross-linker due to hydroxyl and ester functional groups and
is reported here for the first time in UV-curable resins for vitrimer
synthesis. DGEVA dimethacrylate can be a good alternative to the most
widely used cross-linker with the bisphenol A fragment as it has a
vanillin-based backbone with high rigidity and thermal stability.[26] Vanillin-based polymers have also shown antibacterial
and antifungal properties,[27] which is relevant
nowadays. DGEVA dimethacrylate was reported in UV-curable resins with
thiols as having shape-memory and antimicrobial properties.[28] DGEVA dimethacrylate is attractive for vitrimer
synthesis due to the mentioned properties and that can be produced
from the second most abundant natural phenolic polymer lignin.[29] Therefore, this study focuses on the development
of new UV-curable resins based on glycerol and vanillin for vitrimer
synthesis, which would be suitable for optical 3D printing on demand.
The photoinitiator ethyl(2,4,6-trimethylbenzoyl)phenylphosphinate
(TPOL) was used due to the photobleaching effect allowing to get transparent
coatings.[30] One of the most commonly used
catalysts, zinc acetylacetone hydrate (Zn(acac)2),[31] was chosen as the transesterification catalyst
as it was soluble in the selected acrylate monomers. For the first
time, cross-linking kinetics and rheological properties of resins
based on glycerol and vanillin were monitored. Stress relaxation experiments
revealed that, after UV curing, the dynamic networks could quickly
undergo a thermoactivated network topology rearrangement, showing
suitability of DGEVA dimethacrylate as the cross-linker of HPPA. The
desired properties of self-healing, shape-memory, and recyclability
have been achieved due to the incorporation of DGEVA dimethacrylate
in the resins with HPPA. The resin based on glycerol and vanillin
was used to form vitrimeric 3D structures by DLP 3D printing.
Figure 1
Chemical structures
of 2-hydroxy-2-phenoxypropyl acrylate (HPPA),
DGEVA dimethacrylate (DGEVADMA), ethyl(2,4,6-trimethylbenzoyl)phenylphosphinate
(TPOL), and zinc acetylacetone hydrate (Zn(acac)2).
Chemical structures
of 2-hydroxy-2-phenoxypropyl acrylate (HPPA),
DGEVA dimethacrylate (DGEVADMA), ethyl(2,4,6-trimethylbenzoyl)phenylphosphinate
(TPOL), and zinc acetylacetone hydrate (Zn(acac)2).
Materials and Methods
Materials
2-Hydroxy-2-phenoxypropyl
acrylate (HPPA), zinc acetylacetone hydrate (Zn(acac)2),
and 2,5-bis(5-tert-butylbenzoxazol-2-yl)thiophene
were purchased from Merck. 2-Hydroxy-3-[[4-[2-hydroxy-3-[(2-methyl-1-oxo-2-propen-1-yl)oxy]propoxy]-3-methoxyphenyl]methoxy]propyl
2-methyl-2-propenoate (DGEVA dimethacrylate, DGEVADMA) was purchased
from Specific Polymers. Ethyl(2,4,6-trimethylbenzoyl)phenylphosphinate
(TPOL) was purchased from Fluorochem. All chemicals were used as received.
Preparation of UV-Curable Resins
The resins were prepared by dissolving 5 mol % of transesterification
catalyst Zn(acac)2 in HPPA at 70 °C. After cooling
the resin to room temperature, different amounts of DGEVADMA and 3
mol % of TPOL as the photoinitiator were added and stirred at room
temperature. The resin codes consist of a number expressing the amount
and the first letter of monomer abbreviation, e.g., 20D/80H is a resin
with the weight ratio of 8:2 of monomer HPPA and cross-linker DGEVADMA.The viscosity of glycerol- and vanillin-based resins was measured
with a rheometer MCR302 from Anton Paar (Graz, Austria) with a plate/plate
accessory (15 mm diameter of the top plate) using a shear rate from
0.001 to 50 s–1 at 25 °C temperature.The resins were UV-cured in a Teflon mold of (70 × 10 ×
1) ± 0.01 mm under a 500 W Helios Italquartz GR.E UV lamp at
a wavelength of 250–450 nm and intensity of 310 mW·cm–2 for 2 min until the solid polymer was obtained.
DLP 3D Printing
DLP 3D printing was
performed on a Phrozen Sonic Mini 4K 3D printer (desktop LCD/LED,
Hsinchu, Taiwan) with a 405 nm light source. A layer of 50 μm
was exposed for 12 s. 2,5-Bis(5-tert-butylbenzoxazol-2-yl)thiophene
(0.08%) as the UV blocker was used in the resin. The “City”
structure was printed to test the accuracy and capability for 3D printing
of the resin. Rectangular samples with dimensions of (60 × 20
× 2) ± 0.01 mm were printed to test shape-memory properties.
All samples were cleaned with isopropyl alcohol for 20 min and post-cured
in a UV chamber (LED light source: λ = 365 nm (45 W), 380 nm
(25 W), and 395 nm (70 W)) for 20 min.
Characterization Techniques
Photocuring
kinetics of the resins was studied by using an MCR302 (Graz, Austria)
rheometer from Anton Paar with a plate/plate accessory and OmniCure
S2000 curing system from Lumen Dynamics Group Inc. (Mississauga, Ontario,
Canada). The diameters of the bottom glass plate and the top steel
plate were 38 and 15 mm, respectively. The tests were carried out
at 25 °C and a thickness of the resins of 0.1 mm. The resins
were irradiated with UV–vis radiation with a wavelength of
250–450 nm and an intensity of 9.3 W·cm–2 through a bottom glass plate. A shear test was performed using a
frequency of 10 Hz and a strain of 0.5%. The values of storage modulus G′, loss modulus G″, and
complex viscosity η* of the resins were determined
after 120 s of irradiation. The gel point tgel was identified as the crossover point of the G′
and G″ modulus curves. The shrinkage was defined
as the difference between the gap before and after cross-linking.Fourier transformation infrared spectroscopy (FT-IR) reflection spectra
were recorded using a Spectrum BX II FT-IR spectrometer (PerkinElmer,
Llantrisant, UK) in the wavenumber range of 650–4000 cm–1.The yield of the insoluble fraction was determined
by extracting
polymer samples (0.2 g) with acetone for 24 h in a Soxhlet extractor.
The samples were dried until the constant weight and the yield of
the insoluble fraction were calculated as the difference between the
weight of the polymer sample before and after extraction and drying.The elongation at break, tensile strength, and Young’s modulus
were estimated by a tensile test on a Testometric M500-50CT machine
(Testometric Co., Ltd., Rochdale, UK) with HDFF100 grips according
to the standard ISO 527-3. The samples with dimensions of (70 ×
10 × 1) ± 0.01 mm were tested with a crosshead speed of
5 mm/min. Five measurements were made to obtain the average values.
The variation in the experimental results did not exceed 5% within
the group.Topology freezing temperature (Tv)
was determined by the stress relaxation experiments on an MCR302 rheometer
from Anton Paar (Graz, Austria). The samples were equilibrated to
the selected measurement temperature (160, 180, and 200 °C),
a specified constant normal force of 20 N for 20 min and 5% step strain
was applied, and the decreasing stress was recorded over time.The glass transition temperature (Tg)
was determined by dynamic mechanical thermal analysis (DMTA) with
a MCR302 rheometer from Anton Paar (Graz, Austria). The samples with
dimensions of (10 × 10 × 1) ± 0.01 mm were tested in
a shear mode from −20 to 130 °C at a rate of 2 °C/min. Tg was defined as the maximum of the tan δ
curve peak.The thermal stability of the polymers was determined
with a PerkinElmer
TGA 4000 apparatus (Llantrisant, UK) with a heating rate of 20 °C·min–1 and a nitrogen flow rate of 100 mL/min.
Self-Healing Experiment
Photocured
samples with the dimensions of (10 × 10 × 1) ± 0.01
mm were cut into two equal pieces, then brought in contact with each
other, and heated at 180 °C for 1 h. Rejoined samples were mechanically
tested with a Testometric M500-50CT machine (Testometric Co., Ltd.,
Rochdale, UK).
Shape-Memory Experiments
Shape-memory
experiments were carried out with the DLP 3D printed sample with dimensions
of (60 × 20 × 2) ± 0.01 mm. The first shape was obtained
by heating the sample at 120 °C (above Tv), transforming to the desired shape, and cooling to 40 °C
(above the Tg). The second shape was obtained
by heating the sample at 80 °C (above the Tg) due to transforming and cooling the sample below room temperature
with an ice bath. By heating again above the Tv and cooling the sample below room temperature, the third
shape was obtained. The permanent shape was regained again by heating
above the Tv.
Recyclability Experiments
The chemical
degradation was tested by immersing the samples (0.1 g) into vials
with ethanol (10 mL) at 180 °C. The samples were taken out every
hour, dried, and weighed. The relative weight was calculated as the
difference between the mass before and after degradation. At least
three samples were studied to get an average value.
Results and Discussion
Kinetics of Photocuring
Photorheometry
is an essential tool for monitoring rheological parameters, such as
curing rate, viscosity, and shrinkage, which are important for the
optical 3D printing process.[32] This analysis
is relevant when the resin transits from liquid to solid during the
photocross-linking process. Viscosity shows how the resin is capable
of renewing the feedstock material when the platform moves to form
a layer during the optical 3D printing process, and the viscosity
values of conventional resins are mainly in the range of 200–1500
mPa·s.[33] Meanwhile, glycerol- and
vanillin-based resins had viscosity in the range of 405–16,278
mPa·s (Table ) and the increase in the monomer HPPA with the fragment of glycerol
reduced the viscosity. After keeping the resins for 3 months in the
dark, no significant changes in the viscosity were observed. Table represents the data
collected from the measurements of rheological parameters such as
the storage modulus (G′), loss modulus (G″), complex viscosity (η*), and the shrinkage. The resin with the neat vanillin derivative
had a G′ modulus value of 11.42 MPa, which
was the lowest among all resins tested and was comparable to those
of DGEVADMA polymers with dithiol tested by the same real-time photorheometry
method (5.47–14.92 MPa).[28] This
observation shows that the incorporation of the monomer HPPA with
the fragment of glycerol increased the rigidity of the final polymer
network as a result of the denser cross-linked network. The curves
of the storage modulus G′ versus the irradiation
time of resins containing different amounts of HPPA are presented
in Figure a. No correlation
with the G′ modulus was noticed when the amount
of HPPA was increased in the resin, although the G″ modulus representing the energy dissipated as heat[32] also had one of the lowest values among the
resins (6.23 MPa). The η* values increased
in all resins by incorporation of HPPA and showed the resistance to
flow as a function of the angular frequency. The shrinkage of the
resins containing the glycerol fragment was higher (11.5–14.5%)
than the neat DGEVADMA resin (10.5%) because the lower viscosity and
the tgel values had no influence since
the gelation of all resins started after 2 s of irradiation. According
to the data from the literature, the greater part of the resin prepared
for vitrimer synthesis by optical 3D printing generally consists of
the monomer and the smaller part consists of the cross-linker.[15] Therefore, the resin 20D/80H with the lowest
viscosity of 405 mPa·s and the highest amount of glycerol monomer
HPPA was selected for further investigation of vitrimeric properties. Figure b shows that the
gelation of resin 20D/80H started at 2 s after resin irradiation,
indicating a growth of the chain size and network formation, and the
values of G′, G″,
and η* increased immediately, reaching values
of 13.55 MPa, 6.16 MPa, and 237.07 MPa·s, respectively.
Table 1
Composition of Glycerol- and Vanillin-Based
Resins
resin
amount of DGEVADMA [wt %]
amount of HPPA [wt %]
amount of TPOL [mol %]
amount of Zn(acac)2 [mol %]
viscosity [mPa·s]
100D
100
3
5
16,278 ± 592
80D/20H
80
20
6101 ± 109
60D/40H
60
40
2609 ± 211
40D/60H
40
60
1315 ± 260
20D/80H
20
80
405 ± 6
Table 2
Real-Time Photorheometry Data of Glycerol-
and Vanillin-Based Resins
resin
storage modulus G′ (MPa)
loss modulus G″ (MPa)
complex viscosity η* (MPa·s)
shrinkage
(%)
100D
11.42 ± 0.58
6.23 ± 0.40
212 ± 17
10.5 ± 0.5
80D/20H
16.11 ± 2.95
8.26 ± 0.07
288 ± 3
11.5
± 0.5
60D/40H
14.87 ±
0.68
7.16 ± 0.82
263 ± 4
12.0 ± 0.0
40D/60H
13.59 ± 1.30
7.39 ± 0.89
247
± 11
12.5 ± 0.5
20D/80H
13.55 ± 0.11
6.16 ± 0.80
237 ± 7
14.5 ± 0.5
Figure 2
Curves of the
storage modulus G′ versus
irradiation time of resins containing different amounts of HPPA (a),
curves of the storage modulus G′, loss modulus G″, and complex viscosity η* of UV-cured resin 20D/80H (b).
Curves of the
storage modulus G′ versus
irradiation time of resins containing different amounts of HPPA (a),
curves of the storage modulus G′, loss modulus G″, and complex viscosity η* of UV-cured resin 20D/80H (b).
Characterization of the Cross-Linked Polymer
Structure
The chemical structure of glycerol- and vanillin-based
polymers was confirmed by FT-IR spectroscopy. As an example, the FT-IR
spectra of pure DGEVADMA, HPPA, and polymer 20D/80H are shown in Figure S1. The intensity of the C=C group
signal, which was present at 1636 cm–1 in the FT-IR
spectra of DGEVADMA and HPPA, was reduced in the polymer spectrum.
This indicated the formation of a polymer network. The intensities
of the OH and C=O groups at 3454 and 1713 cm–1 remain constant in the polymer spectrum in comparison with the spectra
of the starting materials, which is essential for the transesterification
reaction.
Stress Relaxation of the Vitrimer
The dynamic bonds of the vitrimers enable the topology rearrangement
of the network and alleviate the relaxation of internal stress caused
by deformation.[34] Meanwhile, thermosets
have difficulties in stress relaxation as having permanent covalent
bonds. To evaluate the rearrangement of polymer 20D/80H, stress relaxation
tests were performed at temperatures of 160–200 °C (Figure ). Relaxation time
(τ*) can be obtained from stress relaxation curves and is defined
as the time when the sample relaxes to 1/e of the initial modulus.[35] As shown in Figure a, the photocured polymer 20D/80H can relax
stress in the temperature range of 160–200 °C and τ*
decreased from 43 min to 22 s due to dynamic bond exchange and chain
diffusion. Vitrimers have two characteristic glass transition temperatures Tg and Tv.[36] Below Tv, vitrimers
behave as thermosets, while above Tv,
the exchange reactions speed up, making flow possible due to reversible
reactions. Tv depends on the transesterification
catalyst and its concentration and can be determined by extrapolating
the data to a relaxation time of 106.[36] Therefore, the Tv of the vitrimer
20D/80H was determined from the Arrhenius curves and was 118 °C
(Figure b).
Figure 3
Stress relaxation
curves versus time of the 20D/80H (a) and Arrhenius
plot of relaxation times (b).
Stress relaxation
curves versus time of the 20D/80H (a) and Arrhenius
plot of relaxation times (b).
Thermal Properties
The thermal properties
of the polymers based on glycerol and vanillin were analyzed by DMTA
and TGA, and the corresponding data are presented in Table . The Tg values (12–50 °C) were comparable to those of
DGEVADMA polymers with dithiol (17–40 °C).[28] Incorporation of HPPA into the network reduced
the Tg since the neat polymer 100D had
a Tg value of 50 °C, and the polymers
with the HPPA fragment had values of 12–43 °C. This was
due to the plasticizing effect of the glycerol fragment in the structure
of HPPA caused by lower cross-linking density and branched structure.
No significant correlation of the HPPA amount on the thermal properties
was noticed. However, the polymer 20D/80H had the lowest values of Tg, Tdec-10%, and the char yield (12 °C, 283 °C, and 18%, respectively)
due to the less cross-linked structure of the network, which was demonstrated
by the yield of the insoluble fraction (95.0%). The other polymers
had higher thermal stability due to the aromatic content, which is
indicated by the char yield. The storage modulus versus temperature
curves (Figure S2a) have a peak, indicating
that the photocured samples might undergo crystallization, which is
confirmed by the second peak/shoulder in the curves of tan δ
(Figure S2b).[37,38] The thermal stability of polymers is shown in thermogravimetric
curves (Figure S2c), which have one step
that confirms a densely cross-linked network.
Table 3
Yield of Insoluble Fraction and Thermal
Characteristics of Polymers
DMTA
TGA
polymer
yield of insoluble fraction [%]a
Tg [°C]b
Gr′ [MPa]c
Tdec-10% [°C]d
char yield [%]e
100D
97.0 ± 0.0
50
0.30
325
27
80D/20H
94.8 ± 0.9
30
0.09
327
25
60D/40H
97.7 ± 0.1
22
0.08
328
23
40D/60H
96.9 ± 0.4
43
0.24
328
21
20D/80H
95.0 ± 0.1
12
0.13
283
18
After 24 h of Soxhlet extraction
with acetone.
Glass transition
temperature determined
by DMTA.
Storage shear modulus
of cured resins
in the rubbery plateau region.
Temperature at a weight loss of
10% obtained from TGA curves.
From TGA curves.
After 24 h of Soxhlet extraction
with acetone.Glass transition
temperature determined
by DMTA.Storage shear modulus
of cured resins
in the rubbery plateau region.Temperature at a weight loss of
10% obtained from TGA curves.From TGA curves.
Mechanical Properties
The mechanical
properties of glycerol- and vanillin-based polymers were investigated
by tensile testing. Mechanical characteristics of photocured resins
and polymer 20D/80H after welding and curing at 180 °C are presented
in Figure . The incorporation
of the monomer with the glycerol fragment provided a plasticizing
effect due to lower cross-linking density and branched structure,
which is seen by increased values of elongation at break. The polymer
without HPPA had an elongation at a break of 3.78%, while polymers
with HPPA had values of 2.31–15.97%, which were comparable
to that of the DGEVADMA polymer with dithiol (12.3%).[28] The amount of HPPA did not show a significant correlation
with the mechanical characteristics. However, the polymer 20D/80H
had higher values of Young’s modulus, tensile strength, and
elongation at break than polymer 100D, which showed a denser cross-linked
structure that correlates with storage modulus G′
values from photorheometry studies.
Figure 4
Mechanical characteristics of glycerol-
and vanillin-based polymers.
Mechanical characteristics of glycerol-
and vanillin-based polymers.
Self-Healing Properties
The self-healing
properties were investigated by cutting the photocured sample 20D/80H,
rejoining at 180 °C for 1 h, and mechanically testing by a tensile
experiment (Figure ). The healed sample exhibited higher Young’s modulus and
tensile strength values than the original sample (Figure b). Young’s modulus
of the thermally treated sample was 1.5 times higher than the photocured
sample, and the welding efficiency of tensile strength was up to 114.12%.
The reason may be the occurrence of dynamic transesterification reactions
that result in the repair of the damaged sample. In addition, the
photocured sample could not be fully cured, and at higher temperatures,
residual carboxyl, C=C, and hydroxyl groups can lead to further
reactions.
Figure 5
Photograph (a) and stress–strain curves (b) of sample 20D/80H
after UV curing and repairing at 180 °C for 1 h.
Photograph (a) and stress–strain curves (b) of sample 20D/80H
after UV curing and repairing at 180 °C for 1 h.
DLP 3D Printing and Shape-Memory Properties
To demonstrate the suitability of the resin 20D/80H for DLP 3D
printing, a complex “City” structure was formed (Figure a). The DLP printed
object showed high printing accuracy of small details with smooth
surface finishing.
Figure 6
Photographs expressing DLP printing of a complex “City”
structure (a) and monitoring the shape-memory behavior of the polymer
20D/80H sample (b).
Photographs expressing DLP printing of a complex “City”
structure (a) and monitoring the shape-memory behavior of the polymer
20D/80H sample (b).Shape-memory polymers can be applied as artificial
muscles and
actuators due to reversible actuation as they can transit between
shapes spontaneously and reversibly when heating or cooling is applied.[39] Therefore, the monitoring of the shape-memory
behavior of the polymer 20D/80H is presented in Figure b. The sample was heated above Tg or Tv, transformed to the
desired temporary shape by applying external force, cooled down, and
fixed for a short period of time. The first shape was fixed by cooling
the sample above Tg to 40 °C. The
second and third shapes were obtained by cooling the sample below
room temperature. The third shape was capable of holding a weight
of 20 g. After being heated above the Tv, the sample completely recovered to the permanent shape, showing
an excellent shape-memory property, due to the free hydroxyl groups
of monomers that provided plasticity.
Recyclability
The recycling rate
of plastic waste is less than 10% due to resistance to degradation
and distribution in industry.[40] The degradation
of polymeric materials would reduce the negative impact on the environment.
Vitrimers can be chemically recycled by alcoholysis at elevated temperatures
as a result of dynamic transesterification reactions between the ester
and hydroxyl groups. Therefore, the alcoholysis of the sample was
carried out with ethanol and the weight loss of 20D/80H is presented
in Figure . The weight
of the sample decreased, showing that the transesterification reaction
between the ester bonds of the sample and hydroxyl groups of ethanol
occurred as the cross-linked network was deconstructed, and the degraded
product was dissolved in ethanol. The sample lost weight rapidly to
61% after 1 h and gradually decreased to 25% during 15 h and stabilized.
The residue was left as a result of permanent cross-links of the sample.
Notably, the intensities of the OH, C=C, and C=O group
signals at 3457, 1636, and 1713 cm–1 remained the
same in the spectra of the sample 20D/80H residue after alcoholysis
and dissolved in ethanol since the rearrangement of the cross-linked
network occurred via dynamic transesterification (Figure S3).
Figure 7
Weight loss of the polymer 20D/80H sample versus temperature.
Weight loss of the polymer 20D/80H sample versus temperature.
Conclusions
Glycerol- and vanillin-based
vitrimers have been designed and synthesized
using an environmentally friendly strategy by combining renewable
resources, UV-curing, and dynamic transesterification reactions. DGEVA
dimethacrylate was used for the synthesis of vitrimers by photocuring
for the first time. The resin with the highest amount of functionalized
glycerol was selected for vitrimer synthesis due to the viscosity
suitable for optical 3D printing and the highest amount of hydroxyl
and ester groups that are beneficial for transesterification reactions.
The dynamic vitrimer with a weight ratio of 8:2 of glycerol- and vanillin-based
monomers had a topology freezing temperature of 118 °C. The self-healing
properties were exhibited as a result of plasticity provided by flexible
chains and free hydroxyl groups. The appearance of dynamic transesterification
and reactions of the residual groups imparted the self-healing and
welding efficiency of the tensile strength up to 114.12%. The cross-linked
network was deconstructed as a result of the transesterification reaction
between the ester bonds of the sample and hydroxyl groups of ethanol,
and a 75% efficiency was reached. The synthesized vitrimer could contribute
to environmental protection as it is partially recyclable, can be
healed due to weldability, can change the permanent shape to the desired
one, and can be used in reversible actuation as artificial muscles
and actuators, where transits between two shapes are required. The
photocurable resin designed on the basis of glycerol and vanillin
is a promising resin for the optical 3D printing of vitrimers on demand.
Authors: Mauricio A Sarabia-Vallejos; Fernando E Rodríguez-Umanzor; Carmen M González-Henríquez; Juan Rodríguez-Hernández Journal: Polymers (Basel) Date: 2022-03-26 Impact factor: 4.329