| Literature DB >> 35965970 |
Aglaé Baptista Torres da Rocha1, Karine Borges de Oliveira1, Maximilian Espuny1, José Salvador da Motta Reis1, Otávio José Oliveira1.
Abstract
The growing global concern with sustainability has driven companies to rethink their business model and seek new ways to operate and face this challenge. Industry 4.0 (I4.0) has shown itself capable of contributing to the development or reformulation of organizational processes to make them more competitive and sustainable. Thus, this article aims to propose drivers for the development of corporate sustainability via I4.0. To this end, a literature review and content analysis were used as research methods to identify and analyze, in recent scientific literature, boosting elements that enable organizational processes to become more sustainable via I4.0. Based on these elements, six drivers were systematized and proposed: strategy; product and process design; energy and material resources; people; smart production; and supply chain. Each driver was discussed in light of the scientific literature to generate recommendations for companies to develop the economic, social, and environmental dimensions of sustainability. The main theoretical-scientific contribution of this work is the deepening and expansion of the knowledge block that articulates corporate sustainability with I4.0, which strengthens the basis for the development of new research on these topics and creates a reference for the analysis and discussion of empirical studies. As an applied-managerial contribution, the drivers proposed in this work will provide organizations and their managers with a point of reference to effectively move towards sustainability, making their businesses greener, fairer, and more profitable. A limitation of this study is that the proposed drivers were based on the 30 most cited articles and did not consider other sources, such as documentation from companies. Therefore, for future studies, we suggest increasing the article base and include organizational repositories and identify how SMEs can become sustainable through I4.0 in a way that strengthens the social dimension of sustainability.Entities:
Keywords: Corporate sustainability; Industry 4.0; Technologies; Triple bottom line
Year: 2022 PMID: 35965970 PMCID: PMC9364027 DOI: 10.1016/j.heliyon.2022.e10015
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Key enabling technologies for I4.0.
| Technology | Definition |
|---|---|
| Additive manufacturing | Process of manufacturing objects from a digital prototype that deposits layer upon layer of specific materials, such as plastic, metal, ceramics, etc., mainly employing 3D printers ( |
| Artificial intelligence (AI) | Computer discipline that aims to model or simulate so-called “intelligent human behaviors” such as perception, decision-making, understanding, learning, etc. This concept represents the digital brain of I4.0 and is its driving force ( |
| Augmented reality | A set of technologies that allows the visualization of the natural environment “augmented” by the addition of computer-generated elements or objects. It includes essential components such as display or capture devices, interaction devices, and tracking systems ( |
| Autonomous robots | Machines that perform tasks without human intervention in different environments. Autonomous robots can make decisions that are not previously programmed, solve problems, and manage unpredictable situations ( |
| Big data | A system that gathers a large amount of structured, semi-structured, and unstructured data generated by different sources, such as equipment controllers, manufacturing systems, sensors, people, files, video, audio, etc. It identifies patterns and models that allow the generation of useful information for sustainable innovation and assists in decision making ( |
| Blockchain | Dataset consisting of a chain of data packets (blocks) where one block comprises multiple transactions. It can contain multiple blocks that represent the complete record of the transaction history. Blocks can be validated over the network securely using cryptographic means ( |
| Cloud computing | Technology that allows the loading and storage of data and information, using the memory capacity, storage, and calculation of computers and servers hosted in datacenters interconnected via the Internet. Cloud computing enables access to applications on different platforms, such as IaaS, PaaS, SaaS, without them being installed on devices such as computers, cell phones, tablets, etc. ( |
| Cyber-physical system (CPS)/cyber-physical production system (CPPS) | Industrial automation systems into which natural and human systems (physical space) have been integrated employing sensors, microprocessors, ports, antennas, and software so that they can work together, sharing and analyzing information with the support of big data and cloud computing ( |
| Cyber security | Procedures, practices, and the use of technologies that aim to ensure digital security against illicit acts and damage to computers, data, programs, and networks. It acts in the digital environment to prevent and impede the rerouting of information, unauthorized access to systems, modification of data, etc. ( |
| Internet of things (IoT)/industrial Internet of things (IIoT)/Internet of services (IoS) | Network of interconnected and cooperative devices that follow a standard communication protocol for exchanging data with other devices and systems over the Internet. These devices range from everyday household objects to sophisticated industrial tools ( |
| Simulation | Virtual reproduction of processes that include machines, people, and operational functions. Simulation allows one to test and study new methods and means of production before implementing them, making them more innovative and efficient ( |
Figure 1Methodological flow.
Elements for developing sustainability via I4.0.
| Item | Elements | TBL | Most cited articles (2016–2021) ordered from 1 to 30 | Freq. | |||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | ||||
| E1 | Use IIoT, AI, and CPPSs to increase production efficiency and flexibility by interconnecting devices and processes and developing modular production in order to achieve benefits such as the efficient use of resources and reduced carbon emissions. | EC/EN | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 22 | ||||||||
| E2 | Design and develop an intelligent platform that promotes greater integration among supply chain members to increase communication, data sharing, flexibility, and productivity. | EC | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 20 | ||||||||||
| E3 | Integrate I4.0 technologies with more sustainable economic models, such as the circular economy, the sale of physical products combined with new services, and/or the sale of functionality and product accessibility instead of selling the tangible product, offering more value to the customer. | EC/EN/SO | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 18 | ||||||||||||
| E4 | Implement sensors and software to share data in real-time, plan production, and monitor resource consumption, waste generation, machine efficiency, and inventory control, which positively affect costs and profits. | EC/EN/SO | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 18 | ||||||||||||
| E5 | Create intelligent systems for monitoring energy consumption in real-time and replanning costs related to this type of consumption. | EC/EN | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 17 | |||||||||||||
| E6 | Use I4.0 technologies and principles to drive vertical and horizontal integration of production systems to shorten lead times and improve interoperability and productivity. | EC | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 16 | ||||||||||||||
| E7 | Use additive manufacturing to produce parts with lower cost, less waste generation, and longer life cycle so that they can be repaired or recovered more easily, without being replaced or removed. | EC/EN | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 15 | |||||||||||||||
| E8 | Implement an intelligent system to perform talent selection/acquisition, training, and career development, and create continuous learning programs on new knowledge and capacity development related to sustainability and I4.0. | SO | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 15 | |||||||||||||||
| E9 | Use autonomous robots to perform repetitive and dangerous tasks or those that demand a high physical load, improving workers' health and safety. | SO | x | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 15 | |||||||||||||||
| E10 | Include in the organizational strategy the transition to I4.0 considering the planning, purchase, implementation, and management of digital technologies in light of sustainability. | EC/EN/SO | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 14 | ||||||||||||||||
| E11 | Design smart products that use I4.0 technologies to monitor their life cycle by tracking, collecting, and analyzing data that contribute to the circular economy and greenhouse gas reduction. | EC/EN | x | x | x | x | x | x | x | x | x | x | x | x | x | x | 14 | ||||||||||||||||
| E12 | Collect data via the internet of people (IoP) to interact with customers, analyze data, identify consumption patterns, and replan products, aiming for customization. | EC/SO | x | x | x | x | x | x | x | x | x | x | 10 | ||||||||||||||||||||
| E13 | Networking machines to improve the detection of quality failures, seeking to reduce rework, rejection, material consumption, and failure rates. | EC | x | x | x | x | x | x | x | x | x | x | 10 | ||||||||||||||||||||
| E14 | Deploy intelligent cameras and sensors and AI-based tracking systems to detect and report any human or machine behavior that could threaten worker safety. | SO | x | x | x | x | x | x | x | x | x | x | 10 | ||||||||||||||||||||
| E15 | Use I4.0 technologies to perform process simulations to reduce energy consumption and improve product life cycle management, including recycling. | EN | x | x | x | x | x | x | x | x | x | 9 | |||||||||||||||||||||
| E16 | Use I4.0 technologies to inform, raise awareness, and carry out satisfaction surveys, among other actions, to improve the organizational climate. | SO | x | x | x | x | x | x | x | x | x | 9 | |||||||||||||||||||||
| E17 | Plan qualification for digital work gradually, aiming to minimize the negative impact of I4.0 on workers, such as the stress caused by the need for more skills in information and communication technologies and a high degree of flexibility. | SO | x | x | x | x | x | x | x | x | x | 9 | |||||||||||||||||||||
| E18 | Improve the practical learning of workers via intelligent systems with a better human-machine interface, promoting greater productivity and job satisfaction. | EC/SO | x | x | x | x | x | x | x | x | x | 9 | |||||||||||||||||||||
| E19 | Use I4.0 technologies to achieve the UN's Sustainable Development Goals (SDGs), generating opportunities for sustainability. | EC/EN/SO | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| E20 | Adopt global data-sharing standards and protocols so that systems coupled with intelligent mechanisms can act effectively and communicate freely, promoting the sustainability of the organization's business. | EC | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| E21 | Use I4.0 technologies to develop preventive and predictive maintenance processes to extend equipment lifetime, ensure the health and safety of employees, and promote environmental management (prevention of leaks, increased use of biodegradable products, more efficient use of energy, etc.). | EC/EN/SO | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| E22 | Use intelligent equipment that can create more favorable conditions for efficient water consumption. | EN | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| E23 | Use I4.0 in logistics to optimize the volume and flow of materials, reduce the number of wrong deliveries, waiting times, logistical costs, and gas emissions from transport. | EC/EN | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| E24 | Create online platforms for sharing data between companies and stakeholders to exchange experiences and create transparent business ecosystems. | EC | x | x | x | x | x | x | x | 7 | |||||||||||||||||||||||
| E25 | Use I4.0 to design and manufacture sustainable products, improving the company's image, profitability, and market share. | EC/EN | x | x | x | x | x | x | x | 7 | |||||||||||||||||||||||
| E26 | Develop an intelligent tracking and data-protection system to ensure cyber security in a technical and administrative environment. | EC | x | x | x | x | x | x | x | 7 | |||||||||||||||||||||||
| E27 | Use I4.0 technologies to operate decentralized distribution centers close to where the products will be consumed, reducing logistics costs and environmental impacts. | EC | x | x | x | x | x | x | x | 7 | |||||||||||||||||||||||
| E28 | Use I4.0 technologies to manage industrial symbiosis, a strategy that interacts with different industrial companies to share and reuse waste, raw materials, energy, or effluents, resulting in mutual benefits from an economic and environmental point of view. | EC/EN | x | x | x | x | x | 5 | |||||||||||||||||||||||||
| E29 | Use blockchain technology (closed network and protected by encryption) to increase the reliability of the supply chain, providing accurate, reliable, and real-time data to stakeholders. | EC/SO | x | x | x | x | x | 5 | |||||||||||||||||||||||||
| E30 | Integrate digital technologies into logistical processes for monitoring disposal and the use/reuse of packaging. | EN | x | x | x | x | x | 5 | |||||||||||||||||||||||||
| E31 | Replace or modernize parts and software with newer versions of manufacturing machines (retrofit) to save material and energy, and to increase productivity. | EC/EN | x | x | x | x | 4 | ||||||||||||||||||||||||||
| E32 | Provide augmented reality glasses for performing complex cognitive tasks to improve safety, job satisfaction, and productivity. | EC/SO | x | x | x | x | 4 | ||||||||||||||||||||||||||
| E33 | Use I4.0 technologies to support decision-making, as I4.0 enables the systematization and analysis of data that will assist in more proactive decisions in manufacturing management, also benefiting triple bottom line issues. | EC/EN/SO | x | x | x | 3 | |||||||||||||||||||||||||||
| E34 | Use the IoT, IoS, and advanced simulation software for virtual prototyping to customize and simulate the production line. | EC | x | x | x | 3 | |||||||||||||||||||||||||||
| E35 | Use I4.0 technologies in resource-reuse management platforms to drive the shift towards zero waste. | EN | x | x | x | 3 | |||||||||||||||||||||||||||
| E36 | Conduct audits to identify gaps such as cyber vulnerability and crisis management strategy that hinder the transformation and maintenance of the new business model based on I4.0. | EC | x | x | 2 | ||||||||||||||||||||||||||||
| E37 | Use I4.0 technologies to enable access to sustainability reports supported by environmental management accounting without human interference, avoiding the practice of greenwashing (misleading advertising). | EC/EN/SO | x | x | 2 | ||||||||||||||||||||||||||||
| E38 | Use I4.0 technologies to improve waste management, providing savings in financial resources, environmental protection, and better health and safety for workers. | EC/EN/SO | x | x | 2 | ||||||||||||||||||||||||||||
| E39 | Apply digital twin and AI models to plan the synchronized production of custom products. | EC | x | x | 2 | ||||||||||||||||||||||||||||
| E40 | Implement digital tools for the automatic pre-processing of production data so that they are filtered, combined, included, or disregarded to facilitate their use by workers. | SO | x | x | 2 | ||||||||||||||||||||||||||||
| E41 | Carry out and monitor production in real-time through the use of smart portable terminals (tablets, smartphones, etc.). | SO | x | x | 2 | ||||||||||||||||||||||||||||
| E42 | Use the RFID system to identify, track, inspect and monitor products in real-time, improving their quality and increasing production efficiency. | EC | x | 1 | |||||||||||||||||||||||||||||
| E43 | Use I4.0 technologies to improve equipment performance, reducing idle time and energy consumption, contributing to sustainability. | EC/EN | x | 1 | |||||||||||||||||||||||||||||
| E44 | Use I4.0 technologies to implement the self-optimization of production and logistics to increase availability, reduce costs, and reduce the consumption of resources. | EC | x | 1 | |||||||||||||||||||||||||||||
Notes:(1) TBL = triple bottom line; EC = economic; EN = environmental; SO = social. (2) The "x" marks the occurrence of the elements (described in the second column) in the articles (ordered from 1 to 30). (3) "Freq." corresponds to the sum of the occurrence of each element identified in the analyzed articles.
Elements related to the triple helix.
| Item | Elements | TH | Most cited articles (2016–2021) ordered from 1 to 30 | Freq. | |||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | ||||
| TH1 | Create public policies that subsidize the acquisition and use of I4.0 technologies to reduce environmental impacts, such as waste generation. | G/C | x | x | x | x | x | x | x | x | x | x | 10 | ||||||||||||||||||||
| TH2 | Develop agreements between research institutes and universities with governments to encourage inter-organizational learning and between universities and companies to transfer intellectual property. | G/C/A | x | x | x | x | x | x | x | x | 8 | ||||||||||||||||||||||
| TH3 | Create smart factories and technology parks through financing and tax benefits. | G/C | x | x | x | x | x | x | x | 7 | |||||||||||||||||||||||
| TH4 | Create public policies that provide tax subsidies for acquiring I4.0 technologies that enable the development of eco-friendly products. | G/C | x | x | x | x | 4 | ||||||||||||||||||||||||||
| TH5 | Reduce trade barriers to encourage the import and export of I4.0 technologies. | G/C | x | x | 2 | ||||||||||||||||||||||||||||
| TH6 | Review government legislation to reduce cyber vulnerabilities and protect the confidentiality and integrity of public and private data. | G/C | x | 1 | |||||||||||||||||||||||||||||
| TH7 | Strengthen cooperation between government agencies and companies to obtain resources for acquiring I4.0 technologies. | G/C | x | 1 | |||||||||||||||||||||||||||||
| TH8 | Support I4.0 technological innovations through government actions, helping to promote their insertion in the market. | G/C | x | 1 | |||||||||||||||||||||||||||||
Notes: (1)TH = triple helix; G = government; C = company; A = academy. (2) The "x" marks the occurrence of the elements (described in the second column) in the articles (ordered from 1 to 30). (3) "Freq." corresponds to the sum of the occurrence of each element identified in the analyzed articles.
Figure 2Framework with drivers and axes for the development of sustainability in companies via I4.0.
Figure 3Distribution of elements according to their TBL classification.
Figure 4Relationship between drivers and TBL dimensions.
Figure 5Relationship of drivers and their axes with the dimensions of the TBL.
Complementary elements related to the TBL social dimension.
| Driver/axis | Element | Author(s)/Year | |
|---|---|---|---|
| 1 | Strategy/governance | Engage IT governance in strategic planning so that it can support and/or mitigate issues related to the organizational human resource base and its ability to handle digitized manufacturing. | |
| 2 | Energy and material resources/input management | Develop circular model based on I4.0 technologies to promote the reuse of productive waste, contributing to local job creation and community quality of life. | |
| 3 | Smart production/production planning | Adopt a collaborative virtual platform to assist in production planning, selecting partners that are adequate to the company's sustainability purpose and located in regions that register high unemployment rates or present a condition of social vulnerability. | |
| 4 | Supply chain/logistics monitoring | Introduce human-centric I4.0 technologies for developing logistics monitoring processes. |