| Literature DB >> 35956629 |
Apri Heri Iswanto1,2, Elvara Windra Madyaratri3,4, Nicko Septuari Hutabarat1, Eka Rahman Zunaedi1, Atmawi Darwis5, Wahyu Hidayat6, Arida Susilowati2,7, Danang Sudarwoko Adi4, Muhammad Adly Rahandi Lubis4,8, Tito Sucipto1,2, Widya Fatriasari4, Petar Antov9, Viktor Savov9, Lee Seng Hua10.
Abstract
This study aimed to analyze the basic properties (chemical composition and physical and mechanical properties) of belangke bamboo (Gigantochloa pruriens) and its potential as a particleboard reinforcement material, aimed at increasing the mechanical properties of the boards. The chemical composition was determined by Fourier transform near infrared (NIR) analysis and X-ray diffraction (XRD) analysis. The physical and mechanical properties of bamboo were evaluated following the Japanese standard JIS A 5908 (2003) and the ISO 22157:2004 standard, respectively. The results showed that this bamboo had average lignin, holocellulose, and alpha-cellulose content of 29.78%, 65.13%, and 41.48%, respectively, with a degree of crystallinity of 33.54%. The physical properties of bamboo, including specific gravity, inner and outer diameter shrinkage, and linear shrinkage, were 0.59%, 2.18%, 2.26%, and 0.18%, respectively. Meanwhile, bamboo's mechanical properties, including compressive strength, shear strength, and tensile strength, were 42.19 MPa, 7.63 MPa, and 163.8 MPa, respectively. Markedly, the addition of belangke bamboo strands as a reinforcing material (surface coating) in particleboards significantly improved the mechanical properties of the boards, increasing the modulus of elasticity (MOE) and bending strength (MOR) values of the fabricated composites by 16 and 3 times.Entities:
Keywords: Gigantochloa pruriens; chemical properties; particleboard; physical and mechanical properties; wood-based composites
Year: 2022 PMID: 35956629 PMCID: PMC9371151 DOI: 10.3390/polym14153111
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.967
Figure 1Bamboo clumps and bamboo middle culm cross-sections.
Figure 2Bamboo culm parts (bottom, middle, and top) for analysis of chemical components and physical–mechanical properties of bamboo.
Figure 3The sample used for the shrinkage test.
Figure 4Sample used for the compression test.
Figure 5The sample used for the tension test.
The particle size of Styrax sumatrana wood and Gigantochloa pruriens.
| Particle Type | Length (cm) * | Width (cm) * | Thickness (cm) * | Mesh | Slenderness Ratio |
|---|---|---|---|---|---|
| Sawdust | - | - | - | 20 | - |
| Shaving | 35.26 (11.44) | 18.66 (5.76) | 0.14 (1.08) | N/A | 252.02 (35.09) |
| Strand 7.5 cm | 7.50 (0.03) | 2.51 (0.03) | 0.13 (0.02) | N/A | 62.52 (8.25) |
| Strand 25 cm | 25.34 (0.19) | 2.79 (0.40) | 0.09 (0.25) | N/A | 297.69 (91.73) |
Remark: (*) the number of measurement samples is 100 units. Values in parentheses represent the standard deviation.
Properties of isocyanate adhesive used in this work.
| Properties | Information |
|---|---|
| Solids content | 98% |
| Viscosity | 150–250 cps/23 °C |
| pH | 6.5–8.5 |
| Pot life mixture | Within 60 min |
| Spread volume | 200~250 g/m2 |
| Assembly time | Within 10 min |
| Cold press for a low-density wood | 0.69–0.98 MPa |
| Cold press for a high-density wood | 0.98–1.47 MPa |
| Press time Cold Press | 30–45 min depends on wood species, size of lamella, temperature, and spread volume |
Source: PT. Polychemie Asia Pasific (Jakarta, Indonesia).
Specification of the hot press used.
| No | Specification | |
|---|---|---|
| 1 | Height | 160 cm |
| 2 | Length | 90 cm |
| 3 | Width | 50 cm |
| 4 | Pressure plate area | 35 × 35 cm2 |
| 5 | Maximum hydraulic pressure | 20.59 MPa |
| 6 | Hydraulic lifting | 100 ton |
| 7 | Maximum heating power | 2 × 3000 watt |
| 8 | Maximum temperature | 250 °C |
Figure 6The appearance of coated and uncoated particleboard with belangke bamboo strands.
Particleboard test sample sizes.
| Parameter | Size |
|---|---|
| Density | 10 cm (length) × 10 cm (width) |
| Moisture content (MC) | 10 cm (length) × 10 cm (width) |
| Water absorption (WA) | 5 cm (length) × 5 cm (width) |
| Thickness swelling (TS) | 5 cm (length) × 5 cm (width) |
| Modulus of elasticity (MOE) | 20 cm (length) × 5 cm (width) |
| Modulus of rupture (MOR) | 20 cm (length) × 5 cm (width) |
| Internal bond (IB) | 5 cm (length) × 5 cm (width) |
Figure 7Lignin contents of Gigantochloa pruriens.
Figure 8Holocellulose content of Gigantochloa pruriens.
Figure 9The alpha-cellulose contents of Gigantochloa pruriens.
Figure 10Extractive solubility in ethanol benzene (1:2) of Gigantochloa pruriens.
Figure 11Ashes content based on Gigantochloa pruriens.
Degree of crystallinity of Gigantochloa pruriens bamboo based on the axial position.
| Sample | |||
|---|---|---|---|
| Bottom | 22.8276 | 46.5733 | 32.89 |
| Middle | 41.598 | 68.0017 | 37.95 |
| Top | 26.567 | 62.6533 | 29.78 |
Figure 12X-ray diffractograms of Gigantochloa pruriens bamboo based on axial position.
Figure 13The original spectra of NIR at the wavenumber 10,000–4000 cm−1 (A); second derivative spectra at the wavenumber 8000–4000 cm−1 (B).
Figure 14Enlarged bands at specific regions of second derivative spectra: (1) bands 7000 cm−1 assigned to an amorphous region of cellulose; (2) bands 5980 cm−1 assigned to aromatic skeletal due to lignin; (3) bands 5800 cm−1 assigned to furanose or pyranose due to hemicellulose; (4) bands 4890–4,620 cm−1 assigned to cellulose region; (5) bands 4686 cm−1 assigned to lignin or extractives; (6) bands 4404 cm−1 assigned cellulose and hemicellulose; and (7) bands 4283 cm−1 assigned to cellulose, hemicellulose, and xylan.
Physical properties of Gigantochloa pruriens.
| Physical Properties | Bottom | Middle | Top |
|---|---|---|---|
| Specific gravity | 0.60 (0.08) | 0.58 (0.03) | 0.60 (0.03) |
| Outer Diameter Shrinkage (%) | 2.33 (0.45) | 1.29 (0.45) | 2.33 (0.10) |
| Inner Diameter Shrinkage (%) | 1.94 (0.62) | 0.94 (0.62) | 3.67 (0.14) |
| Linear Shrinkage (%) | 0.13 (0.07) | 0.2 (0.04) | 0.21 (0.09) |
Values in parentheses are standard deviation.
Mechanical properties of Gigantochloa pruriens.
| Mechanical Properties | Bottom | Middle | Top |
|---|---|---|---|
| Compression Strength (MPa) | 45.44 (0.66) | 42.15 (6.63) | 38.96 (8.84) |
| Tensile Strength (MPa) | 116.77 (20.90) | 278.74 (15.20) | 95.88 (5.46) |
| Shear Strength (MPa) | 7.39 (0.61) | 7.69 (1.59) | 7.79 (0.94) |
Values in parentheses are standard deviation.
Physical and mechanical properties value of particleboard produced in this work. Particleboard made with 100% wood sawdust were denoted as A0 while those reinforced with 75 mm and 250 mm bamboo strands were denoted as A1 and A2, respectively. Meanwhile, particleboard made with 100% wood shavings were denoted as B0 while those reinforced with 75 mm and 250 mm bamboo strand were denoted as B1 and B2.
| Parameter | 20 Mesh Sawdust | Wood Shaving | ||||
|---|---|---|---|---|---|---|
| Control (A0) | Strand 7.5 (A1) | Strand 25 (A2) | Control (B0) | Strand 7.5 (B1) | Strand 25 (B2) | |
| Density (kg/m3) | 690 (30) | 640 (30) | 680 (40) | 670 (10) | 670 (30) | 620 (10) |
| MC (%) | 7.96 (0.25) | 7.10 (0.18) | 6.89 (0.37) | 7.10 (0.46) | 6.66 (0.17) | 6.56 (0.30) |
| WA (%) | 47.70 (5.99) | 45.94 (8.83) | 68.41 (6.73) | 21.72 (5.39) | 31.46 (6.72) | 46.12 (3.60) |
| TS (%) | 4.38 (0.77) | 6.50 (1.56) | 7.37 (1.38) | 5.29 (0.86) | 7.01 (1.05) | 9.57 (2.42) |
| MOE (GPa) | 0.32 (0.12) | 5.28 (1.08) | 3.34 (0.45) | 2.41 (0.19) | 13.63 (0.47) | 6.91 (0.27) |
| MOR (MPa) | 6.39 (1.99) | 22.38 (2.40) | 11.38 (3.88) | 28.52 (0.38) | 43.17 (0.89) | 48.37 (8.19) |
| IB (MPa) | 0.39 (0.09) | 0.19 (0.04) | 0.29 (0.08) | 0.29 (0.04) | 0.15 (0.04) | 0.18 (0.01) |
Values in parentheses are standard deviation.
Figure 15The appearance of damage in samples in MOE and MOR testing: nonstrand-coated board (A), and strand-coated board (B).
Figure 16Modulus of rupture (MOR) and modulus of elasticity (MOE) of particleboard fabricated in this work.