Tengfei Li1,2, Arjun Vijeta1, Carla Casadevall1, Alexander S Gentleman3, Tijmen Euser3, Erwin Reisner1. 1. Yusuf Hamied Department of Chemistry, University of Cambridge, Cambridge CB2 1EW, U.K. 2. Department of Natural Sciences, Manchester Metropolitan University, Manchester M1 5GD, U.K. 3. Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE, U.K.
Abstract
Chemical recycling of synthetic polymers represents a promising strategy to deconstruct plastic waste and make valuable products. Inspired by small-molecule C-H bond activation, a visible-light-driven reaction is developed to deconstruct polystyrene (PS) into ∼40% benzoic acid as well as ∼20% other monomeric aromatic products at 50 °C and ambient pressure. The practicality of this strategy is demonstrated by deconstruction of real-world PS foam on a gram scale. The reaction is proposed to proceed via a C-H bond oxidation pathway, which is supported by theoretical calculations and experimental results. Fluorescence quenching experiments also support efficient electron transfer between the photocatalyst and the polymer substrate, providing further evidence for the proposed mechanism. This study introduces concepts from small-molecule catalysis to polymer deconstruction and provides a promising method to tackle the global crisis of plastic pollution.
Chemical recycling of synthetic polymers represents a promising strategy to deconstruct plastic waste and make valuable products. Inspired by small-molecule C-H bond activation, a visible-light-driven reaction is developed to deconstruct polystyrene (PS) into ∼40% benzoic acid as well as ∼20% other monomeric aromatic products at 50 °C and ambient pressure. The practicality of this strategy is demonstrated by deconstruction of real-world PS foam on a gram scale. The reaction is proposed to proceed via a C-H bond oxidation pathway, which is supported by theoretical calculations and experimental results. Fluorescence quenching experiments also support efficient electron transfer between the photocatalyst and the polymer substrate, providing further evidence for the proposed mechanism. This study introduces concepts from small-molecule catalysis to polymer deconstruction and provides a promising method to tackle the global crisis of plastic pollution.
More than 8 billion
tons of plastic have been produced since 1950,
over 80% of which has become waste in landfills or escaped into the
environment.[1,2] Plastic pollution is not only
a serious health threat to animals and humans[3] but also a loss of valuable chemical resources, thus providing the
impetus to develop sustainable strategies to deconstruct plastic waste
into useful chemical feedstocks. Addition polymers, such as polyethylene
(PE), polypropylene (PP), and polystyrene (PS), account for >60%
of
plastic waste,[1] and their controlled deconstruction
is particularly challenging due to their inertness and the stability
of the non-polar C–C bonds in the polymer backbone.[4−6] Existing methods for the deconstruction of addition polymers are
typically based on thermal processes, which require high temperatures,
high pressures, and/or precious metal catalysts (Figure a).[7−11] For example, Partenheimer showed that PE, PP, and
PS can be converted to organic acids under 200 °C and 70 bar
with metal/bromide catalysts.[12] Edwards
et al. demonstrated that strong microwave irradiation on an FeAlO catalyst can create a high local temperature
and drive the deconstruction of PE, PP, and PS into H2 and
carbon nanotubes within minutes.[13] Perras
and co-workers developed a hydrogenolysis system to transform PE into
alkanes using a Pt–SiO2 catalyst under 300 °C
and 1.4 MPa H2.[14] Scott’s
group coupled hydrogenolysis with aromatization to convert PE into
a mixture of aromatic products with a Pt–Al2O3 catalyst at 280 °C.[15] There
are also recent reports on mechanical milling depolymerization of
PS into styrene.[16]
Figure 1
Deconstruction of addition
polymers by C–H oxidation. (a)
Summary of previous reports and (b) prior art on small-molecule −CH2– oxidation mediated by a HAT photocatalyst. (c) Schematic
illustration of the photocatalytic deconstruction of an addition polymer
through C–H oxidation on a tertiary sp3 carbon in
this work. The deconstruction of PS into benzoic acid is demonstrated
with an aromatic ketone as the HAT photocatalyst.
Deconstruction of addition
polymers by C–H oxidation. (a)
Summary of previous reports and (b) prior art on small-molecule −CH2– oxidation mediated by a HAT photocatalyst. (c) Schematic
illustration of the photocatalytic deconstruction of an addition polymer
through C–H oxidation on a tertiary sp3 carbon in
this work. The deconstruction of PS into benzoic acid is demonstrated
with an aromatic ketone as the HAT photocatalyst.The energized charge carriers created by photosensitizers offer
a sustainable method to utilize light to drive addition polymer deconstruction
under mild conditions (Figure a). In 1981, Kawai and Sakata reported the first photoconversion
of PE, polyvinyl chloride (PVC), and polyvinyl alcohol into CO2 and H2 with a Pt–TiO2 catalyst
under ultraviolet (UV) light.[17] Soo’s
group developed a vanadium complex photocatalyst that can decompose
polyethylene-block-polyethylene glycol and hydroxyl-terminated
PE into CO2 [small amounts of formic acid (∼5%)
were also formed after a 1 week reaction], where the terminal hydroxyl
group is believed to induce the depolymerization.[18] Recently, Xie’s group demonstrated that sunlight
and a Nb2O5 photocatalyst can drive the oxidative
degradation of PE, PP, and PVC into CO2, which was further
converted to acetic acid by photoreduction on the same catalyst.[19] The reported photocatalysts are capable of driving
the deconstruction of addition polymers under mild conditions. However,
the only carbon product that can be generated in these photoconversion
processes from oxidation is CO2, which is a greenhouse
gas and has limited economic value. Photocatalytic deconstruction
processes that can produce valuable organics (instead of CO2) from addition polymers are therefore desirable.The bond
cleavage chemistry of small hydrocarbon molecules can
provide inspiration for addition polymer deconstruction. The activation
of stable C–H bonds and achieving selective chemistry are the
major challenge in C–H bond oxidation,[20−23] which can be addressed by employing
a hydrogen atom transfer (HAT) catalyst.[24−27] The HAT process generates an
organic radical when mediating between the excited state of the photocatalyst
and the hydrocarbon substrate (Figure b). This radical reacts with O2 to give
an organic peroxyl radical intermediate, and the second hydrogen is
then abstracted from the organic intermediate to form an oxygenated
product. Overall, this process can break two C–H bonds of a
secondary sp3 carbon (−CH2−) and
form a carbonyl (C=O) group. Reports on thermal C–H
oxidation of a tertiary sp3 carbon (only one hydrogen on
the carbon) that can break the adjacent C–C bond (instead of
a C–H bond) are available,[28] but
the process is not catalytic and requires high temperatures (150–200
°C). Recent reports also show that polyolefins (e.g., PE and
PP) can be modified by C–H functionalization
to form functionalized polymers containing oxygenated groups,[29−31] indicating that polymer reactions can be performed and studied in
a way similar to that of small molecules.Inspired by the above
reports, we introduce herein a plastic deconstruction
method through photocatalytic C–H oxidation of the tertiary
carbons in the polymer backbone (Figure c). Recent reports have demonstrated the
feasibility of driving photocatalytic deconstruction of PS with FeCl3 or acid.[32−34] In our report, the photocatalysis is driven by a
blue LED under mild temperature and pressure (50 °C, 1 bar, aerobic
O2) with an aromatic ketone as the HAT photocatalyst. The
HAT catalytic cycle and the formation of the peroxyl radical intermediate
are comparable to small-molecule −CH2– oxidation,
but the absence of the second hydrogen induces the cleavage of the
C–C bonds in the polymer backbone to give the degradation products.
PS, a widely used polymer that accounts for ∼10% of global
plastic waste generation,[1] is deconstructed
to form benzoic acid (a useful chemical that serves as precursor to
phenols, plasticizers, and food preservatives) with ∼40% yield
as well as other identified monomeric aromatic products with ∼20%
yield. We also demonstrate gram-scale deconstruction of PS and real-world
PS foam. A reaction pathway involving C–H oxidation is proposed,
which is supported by experimental and theoretical results. The electron
transfer between the excited state of the photocatalyst and the polymer
substrate is confirmed by Stern–Volmer experiments, providing
further evidence for the proposed mechanism. This work does not only
connect small-molecule catalysis with polymer deconstruction but also
provides opportunities for plastic recycling industries to produce
useful chemical feedstocks from plastic waste under ambient temperature
and pressure.
Results and Discussion
Photocatalytic Deconstruction
of PS
The PS starting
material has a weight-average molecular weight (Mw) of around 260 000 and a polydispersity index
(PDI) of around 2.5. The homogeneous PS solution was first prepared
by dissolving 20.8 mg of PS (0.2 mmol, the amount of polymer is considered
as the mole amount of the styrene monomer, see eq S1) in 2 mL of ethyl acetate (EtOAc) solvent, giving a
homogeneous solution containing 0.1 M PS. Fluorenone (a HAT C–H
oxidation photocatalyst)[24,35] and H2SO4 were added to the polymer solution. Photocatalysis was performed
under blue LED irradiation (λmax ∼ 450 nm,
emission spectrum shown in Figure S1) and
oxygen was provided by an O2 balloon (photoreactor shown
in Figure S2). The blue LED (14.4 W) created
a local temperature of around 50 ± 3 °C for the reaction.
The product yield was determined using a quantitative high-performance
liquid chromatograph (HPLC, equipped with UV−vis and mass spectrometry
detectors) and a proton nuclear magnetic resonance (1H
NMR) spectroscope. The Mw of the reaction
mixture was analyzed by gel permeation chromatography (GPC). More
details of the experimental setup can be found in the Supporting Information.As shown in Figure , PS was deconstructed
to small-molecule aromatic products. The major product was benzoic
acid, with yields of 30 ± 2% at 16 h and 38 ± 3% at 48 h,
respectively [1H NMR spectra and HPLC traces shown in Figures S3–S5]. The Mw of PS
decreased from 260,000 to 3,200 (4 h) and 1,700 (8 h). No GPC peak
for PS was observed after 16 h when the Mw stabilized between 100 and 200 (GPC traces and Mw results are shown in Figure S6). Small amounts of other monomeric aromatic products, such as ethyl
benzoate (∼10%), acetophenone (∼6%), and benzaldehyde
(∼1%), were also detected by 1H NMR spectroscopy
and the mass spectrometry detector of HPLC. Gas chromatography-mass
spectroscopy (GC–MS) also confirms the formation of ethyl benzoate
as well as phenylglyoxylic acid, another aromatic byproduct (Figure S7). The overall yield of all identified
monomeric aromatic products (benzoic acid, ethyl benzoate, acetophenone,
benzaldehyde, and phenylglyoxylic acid) at 48 h was ∼60%. A
mass balance of 100% was confirmed by the integration of the aromatic
region in the NMR spectrum (Figure S8).
The remaining ∼40% yield of aromatic products are aromatic
functionalized oligomers with a molecular weight between 200 and 800,
as shown in the MS results in Figure S9. The formation of stable functionalized oligomers is also consistent
with previous reports.[33] Gaseous CO (21%
yield) and CO2 (7.5% yield) were detected in the headspace
of the reactor after 16 h by gas chromatography (Figures S10 and S11). These gases arose from decarboxylation
originating from the methylene groups in PS. The majority (∼95%)
of the fluorenone photocatalyst was still intact after 48 h of reaction
(Figure S12). The photocatalyst can also
be recycled from a 24 h reaction mixture with a separation yield of
95% (separation details can be found in the Experimental
Section), and the recycled photocatalyst can still give a 34%
yield of benzoic acid after a second 24 h reaction (Figure S13).
Figure 2
Photocatalytic deconstruction of PS. Changes of the weight-averaged
molecular weight (Mw, black; measured
by GPC) of PS and the yields (red; measured by 1H NMR and
HPLC) of all identified monomeric aromatic products and benzoic acid
over the reaction time. Reaction conditions: 0.1 M PS, 0.2 equiv of
fluorenone, 1 equiv of H2SO4, 2 mL of EtOAc,
O2 balloon, blue LED, 50 ± 3 °C (due to the heating
from the LED). The product yield is calculated by the product concentration
divided by the initial concentration of the substrate (0.1 M). Error
bars correspond to the standard deviation of triplicate experiments.
The remaining ∼40% yield of aromatic products at 48 h are aromatic
oligomers.
Photocatalytic deconstruction of PS. Changes of the weight-averaged
molecular weight (Mw, black; measured
by GPC) of PS and the yields (red; measured by 1H NMR and
HPLC) of all identified monomeric aromatic products and benzoic acid
over the reaction time. Reaction conditions: 0.1 M PS, 0.2 equiv of
fluorenone, 1 equiv of H2SO4, 2 mL of EtOAc,
O2 balloon, blue LED, 50 ± 3 °C (due to the heating
from the LED). The product yield is calculated by the product concentration
divided by the initial concentration of the substrate (0.1 M). Error
bars correspond to the standard deviation of triplicate experiments.
The remaining ∼40% yield of aromatic products at 48 h are aromatic
oligomers.Table shows the
control experiments for PS deconstruction and the optimizations of
the photocatalysts. No reactivity was observed without the photocatalyst
(entry 2) or light (entry 8, temperature still at 50 °C), proving
that the polymer deconstruction is a photocatalytic (instead of thermal
catalytic) process. While 20 mol % loading of the catalyst is required
to produce benzoic acid with 38 ± 3% yield at 48 h (entry 1),
the reaction with 5 mol % of fluorenone can still achieve 31% of benzoic
acid at 48 h (entry 3), further confirming the catalytic role of fluorenone.
The control experiment without the PS substrate did not deliver any
product (entry 4), showing that the aromatic product was generated
from PS instead of fluorenone. No reactivity was observed without
the acid (entry 5), whereas the use of other acids (e.g., HNO3, H3PO4, HClO4, and CF3SO3H) can still produce benzoic acid (Table S1). The specific role of the acid is discussed
in the mechanistic study section below. A lower loading of H2SO4 (0.25 equiv, entry 6) can still give a reasonable
yield of benzoic acid (22%), confirming the feasibility of this reaction
with a more diluted acid.
Table 1
Control Experiments
for PS Deconstruction
and Optimization of Photocatalysts
entry
PS
catalyst
H2SO4
oxygen source
light
benzoic acid yielda
1
0.1 M
A (20 mol %)
1 equiv
O2 balloon
blue LED
30 ± 2% (38 ± 3%)b
2
0.1 M
no catalyst
1 equiv
O2 balloon
blue LED
0%
3
0.1 M
A (5 mol %)
1 equiv
O2 balloon
blue LED
21% (31%)c
4
no PS
A (20 mol %)
1 equiv
O2 balloon
blue LED
0%
5
0.1 M
A (20 mol %)
0 equiv
O2 balloon
blue LED
0%
6
0.1 M
A (20 mol %)
0.25 equiv
O2 balloon
blue LED
22%
7
0.1 M
A (20 mol %)
1 equiv
N2 balloon
blue LED
0%
8
0.1 M
A (20 mol %)
1 equiv
O2 balloon
dark, 50 °C
0%
9
0.1 M
B (20 mol %)
1 equiv
O2 balloon
blue LED
28%
10
0.1 M
C (20 mol %)
1 equiv
O2 balloon
blue LED
22%
11
0.1 M
D (20 mol %)
1 equiv
O2 balloon
blue LED
16%
12
0.1 M
E (20 mol %)
1 equiv
O2 balloon
blue LED
12%
13
0.1 M
F (20 mol %)
1 equiv
O2 balloon
blue LED
21%
14
0.1 M
G (20 mol %)
1 equiv
O2 balloon
blue LED
29%
15
0.1 M
H (20 mol %)
0 equiv
O2 balloon
blue LED
5.5%d
2 mL EtOAc, 16
h reaction.
30 ± 2%
yield at 16 h, 38 ±
3% yield at 48 h.
21% yield
at 16 h, 31% yield at
48 h.
Carbon nitride (10
mg) was used
together with H.
2 mL EtOAc, 16
h reaction.30 ± 2%
yield at 16 h, 38 ±
3% yield at 48 h.21% yield
at 16 h, 31% yield at
48 h.Carbon nitride (10
mg) was used
together with H.A series of photocatalysts were studied for the conversion of PS
to benzoic acid (Table , entries 9–15; full optimizations of photocatalysts can be
found in Figure S14). A wide range of compounds
are demonstrated to be capable of facilitating this reaction. Fluorenone
(A) performed as the most efficient photocatalyst, with compounds
B, C, F, and G showing similar yields. It is also notable that 5.5%
benzoic acid was produced when compound H (N-hydroxyphthalimide,
NHPI) was used in combination with carbon nitride (a heterogeneous
light absorber, see the Supporting Information). No reactivity was observed when NHPI was used on its own because
it cannot absorb visible light. NHPI is known as a common HAT redox
mediator for C–H oxidation,[20,27] which has
a different catalytic structure (N-oxyl) from that of the aromatic
ketone catalysts, and therefore, the successful PS deconstruction
catalyzed by NHPI provides further evidence for the HAT route for
oxidative polymer deconstruction. More optimizations of PS concentration,
solvent, acid, oxygen source, and light source are shown in Table S1. The final optimized reaction conditions
are as follows: 0.1 M PS, 0.2 equiv of fluorenone, 1 equiv of H2SO4, O2 balloon, and blue LED.
Gram-Scale
Deconstruction of Pure PS and Real-World PS Foam
We next
performed a gram-scale (10 mmol, 1.04 g) deconstruction
of PS (Figure a),
where the yield of all identified aromatic products was 60 ±
2% (including 36 ± 4% of benzoic acid) at 64 h. The relatively
large errors at the early stage of the reactions suggested that the
initial reaction rates are sensitive to the experimental conditions
(e.g., light intensity of LED, temperature, etc.). However, the error
bars became smaller as the reactions proceeded, indicating that the
experiments appearing slower at the beginning gave similar yields
at the end. A gram-scale reaction for real-world PS foam (expanded
PS packaging foam; Mw ∼ 250 000,
PDI ∼ 4.2) was also carried out (Figure b, Movie S1),
which delivered aromatic products with 60 ± 4% yield (including
36 ± 2% of benzoic acid) at 72 h. Benzoic acid was isolated with
yields of 40% and 38% for the gram-scale reaction of pure PS and PS
foam, respectively (1H NMR for the isolated benzoic acid
shown as Figure S15). These results demonstrated
the practicality and potential scalability of this polymer deconstruction
reaction.
Figure 3
Gram-scale deconstruction for pure PS and real-world PS foam. Yield
of all identified aromatic products (red) and yield of benzoic acid
(black) over the reaction time for the deconstruction of (a) pure
PS and (b) real-world PS foam. Reaction conditions: 10 mmol (1.04
g) PS, 0.2 equiv of fluorenone, 1 equiv of H2SO4, 20 mL of EtOAc, O2 balloon, blue LED, 50 ± 3 °C
(due to LED irradiation). Error bars correspond to the standard deviation
of triplicate experiments. The remaining ∼40% yield of aromatic
products at 48 h are aromatic oligomers.
Gram-scale deconstruction for pure PS and real-world PS foam. Yield
of all identified aromatic products (red) and yield of benzoic acid
(black) over the reaction time for the deconstruction of (a) pure
PS and (b) real-world PS foam. Reaction conditions: 10 mmol (1.04
g) PS, 0.2 equiv of fluorenone, 1 equiv of H2SO4, 20 mL of EtOAc, O2 balloon, blue LED, 50 ± 3 °C
(due to LED irradiation). Error bars correspond to the standard deviation
of triplicate experiments. The remaining ∼40% yield of aromatic
products at 48 h are aromatic oligomers.
Mechanistic Study
The reaction mechanism was investigated
for PS deconstruction (Figure a), and the energy change for each step was calculated by
density functional theory (DFT) with a styrene dimer model compound.
Details of DFT calculations can be found in the Experimental
Section. The activation of the fluorenone photocatalyst requires
an energy input of 61.4 kcal mol–1 (energy diagram
shown as Figure S16), which is provided
by blue LED (corresponding λmax = 466 nm, consistent
with the LED emission spectrum). The HAT process between PS (compound 1) and the excited state of the photocatalyst produces PS
radicals (2, stabilized by the aromatic structure) and
the ketyl radical, followed by reduction of O2 to regenerate
the photocatalyst (Figures S17 and S18).[24] The O2 is reduced to H2O2 and/or H2O (detection of H2O2 is shown in Figure S19). The free
energy change (ΔG) and kinetic energy barrier
(ΔG‡) for the fluorenone-catalyzed
HAT step are −24.6 and +20.3 kcal mol–1,
respectively. In contrast, the ΔG for the HAT
step without the photocatalyst is +77.5 kcal mol–1, confirming the catalytic role of fluorenone. The PS radicals are
subsequently oxygenated to form compound 3 (ΔG = −9.1 kcal mol–1, energy diagram
shown as Figure S20),[12] followed by HAT of the peroxyl radical group to give 4 (ΔG = −37.8 kcal mol–1) and removal of H2O to give 5 (ΔG = −96.1 kcal mol–1, ΔG‡ = +14.9 kcal mol–1, Figure S21).
Figure 4
Mechanistic study. (a)
Proposed reaction mechanism. Free energy
changes (ΔG) and kinetic energy barrier (ΔG‡) were calculated by DFT with a styrene
dimer model compound. (b) Fluorescence spectra for PS deconstruction
reaction mixtures at 0 h (black), 4 h (red), 8 h (blue), and 24 h
(green). (c) Fluorescence spectra of the photocatalyst before and
after adding PS into the solution. Inset: Stern–Volmer plots.
Fluorescence quenching experiments were performed by adding different
concentrations of PS (10–100 mM in EtOAc) into the fluorenone
photocatalyst solution (10 mM in EtOAc) under a N2 atmosphere.
The PS solution also contained a 10 mM photocatalyst to maintain a
constant concentration of the photocatalyst in each fluorescence measurement.
The fluorescence emission at 505 nm was used for Stern–Volmer
plots as follows: I0/I = 1+ kqτ0[Q]. I0: fluorescence intensity for the
photocatalyst only (without PS); I: fluorescence
intensity measured with PS; kq: rate constant
of quenching; τ0: lifetime of the excited state of
the photocatalyst without a quencher; [Q]: concentration
of the quencher (PS). Values of I0/I are taken from the average of triplicate experiments.
Excitation wavelength for fluorescence was set at 405 nm.
Mechanistic study. (a)
Proposed reaction mechanism. Free energy
changes (ΔG) and kinetic energy barrier (ΔG‡) were calculated by DFT with a styrene
dimer model compound. (b) Fluorescence spectra for PS deconstruction
reaction mixtures at 0 h (black), 4 h (red), 8 h (blue), and 24 h
(green). (c) Fluorescence spectra of the photocatalyst before and
after adding PS into the solution. Inset: Stern–Volmer plots.
Fluorescence quenching experiments were performed by adding different
concentrations of PS (10–100 mM in EtOAc) into the fluorenone
photocatalyst solution (10 mM in EtOAc) under a N2 atmosphere.
The PS solution also contained a 10 mM photocatalyst to maintain a
constant concentration of the photocatalyst in each fluorescence measurement.
The fluorescence emission at 505 nm was used for Stern–Volmer
plots as follows: I0/I = 1+ kqτ0[Q]. I0: fluorescence intensity for the
photocatalyst only (without PS); I: fluorescence
intensity measured with PS; kq: rate constant
of quenching; τ0: lifetime of the excited state of
the photocatalyst without a quencher; [Q]: concentration
of the quencher (PS). Values of I0/I are taken from the average of triplicate experiments.
Excitation wavelength for fluorescence was set at 405 nm.Next, the reaction proceeds through a β-scission process
(ΔG = −18.9 kcal mol–1, ΔG‡ = +3.9 kcal mol–1, Figure S21) involving
the cleavage of the Cα–Cβ bond to generate the radical species (6) and the terminal
aromatic C=O group (7). This β-scission
mechanism is in alignment with previous reports.[36,37] The C–C bond cleavage without H+ participation
has a much larger ΔG‡ (+66.1
kcal mol–1, Figure S22), explaining the key role of the acid. A stoichiometric amount of
acid is required in the removal of H2O from 4 and the oxygen reduction reaction (i.e., the sacrificial reaction).
Compound 6 will be oxidized and hydrated to form alcohol 8 (ΔG = −10.1 kcal mol–1), which will be further oxidized to form a carboxylic acid (9, ΔG = −96.6 kcal mol–1).[35] Continuous breakdown by the aforementioned
processes will generate phenylglyoxylic acid (10), which
can undergo decarboxylation to form benzoic acid (11)
and CO2/CO. An alternative pathway (retro-aldol reaction)
for breaking the C–C bond is shown in Figure S23, which can explain the formation of the small amount of
acetophenone byproduct. The ethyl benzoate byproduct can be generated
from the reaction of 10 or 11 with the ethyl
acetate solvent.A series of experiments were performed to support
the proposed
mechanism. First, the phenylglyoxylic acid intermediate (10) was detected by GC–MS, and a control experiment with 10 also confirmed its photoconversion to benzoic acid under
the experimental conditions of this work (Figure S24). Second, adding a radical scavenger such as TEMPO stopped
the polymer deconstruction process, suggesting that radicals are key
intermediates formed in the reaction. Third, a significant change
of fluorescence emission was observed during the PS deconstruction
(Figure b). At 0 h,
the fluorescence was generated by the fluorenone photocatalyst. An
increase of fluorescence intensity and a blue shift of the maximum
emission wavelength were observed after 4 h of reaction, indicating
the formation of PS intermediates containing conjugated C=O
groups (7), which can act as a chromophore that significantly
enhances the fluorescence in the reaction mixture. As the degradation
reaction carried on, the oxidized PS intermediates became smaller
(i.e., the size of the conjugated system decreased), and therefore,
the fluorescence decreased. A similar trend for light absorption was
also observed by UV–vis spectrometry (Figure S25).In order to study the electron transfer between
the excited state
of the photocatalyst and the polymer substrate, Stern–Volmer
fluorescence quenching experiments were also performed (Figure c). Fluorescence emission of
the fluorenone photocatalyst (10 mM in EtOAc) was first measured,
which exhibited a maximum intensity at 505 nm (I0). The PS solution (also containing a 10 mM photocatalyst
to maintain a constant concentration of the photocatalyst) was then
added into the photocatalyst solution (PS did not show any light absorption
or fluorescence in this wavelength range, Figure S26). The fluorescence emission intensity (I) was significantly decreased as more PS was added. The inset in Figure c shows a linear
relationship between I0/I and PS concentration, suggesting that the excited state of the photocatalyst
was quenched by PS. The Stern–Volmer plots exhibit a slope
of 2.3 M–1, which reflects the rate of quenching
and is similar to the slope value in a previous report on fluorenone-catalyzed
small-molecule reactions (1.3 M–1).[35] These results demonstrated that the HAT process between
a photocatalyst and a polymer substrate can occur in a similar way
to small-molecule catalysis and provided support for the proposed
mechanism.
Conclusions
The deconstruction of
PS to produce benzoic acid was demonstrated
under photocatalytic conditions and the reaction is proposed to proceed
via a C–H oxidation pathway. The catalytic system is scalable
and can produce useful organic feedstocks from real-world plastic
waste. This work shows the deconstruction of addition polymers that
(i) delivers a product that is more valuable than CO2;
(ii) is performed under relatively mild conditions (ambient temperature
and pressure, aerobic oxidation, driven by visible light); and (iii)
does not require an expensive or toxic catalyst. This work also bridges
the gap between polymer deconstruction and organic catalysis and encourages
the polymer degradation community to design new depolymerization reactions
based on existing small-molecule catalysis techniques. Furthermore,
this strategy can potentially be applied to other addition polymers,
such as PP, PVC, and PE, although a different HAT photocatalyst with
stronger oxidation ability than fluorenone may be required to oxidize
the polymers that are more inert than PS. In order to drive upscaled
plastic deconstruction that is more relevant to industrial implementation,
issues related to product separation, substrate replenishment, and
catalyst recycling still need to be improved, which could potentially
be addressed by a continuous flow reactor in the future. The use of
diluted H2SO4 is currently a drawback for plastic
deconstruction in this work, but it can potentially be mitigated by
using H2SO4 sourced from waste feeds.[38,39] This work highlights an opportunity for plastic recycling industries
to convert plastic waste into valuable chemicals and helps to address
the serious environment problem of plastic pollution.
Experimental
Section
Materials
Ethyl acetate (chemically pure), tetrahydrofuran
(HPLC grade), 9-fluorenone (99%), H2SO4 (95%),
and PS (Mw ∼ 260 000; Mn ∼ 105 000) were purchased from
commercial vendors (Alfa Aesar, Fisher Scientific, Sigma-Aldrich,
or ACROS Organics) and used as received. The blue LED strip (14.4
W, 1 m) was purchased from LEDXON MODULAR and shaped into a roll (diameter
∼ 7 cm, height ∼ 5 cm). Real-world expanded PS
(Mw ∼ 250 000; Mn ∼ 59 000) packaging foam was cut into
smaller pieces and dissolved in solvents without additional treatment.
Photochemistry
The polymer solution was prepared by
dissolving 0.208 g of PS (corresponding to 2 mmol styrene monomer)
in 20 mL of EtOAc and sonicating for ∼5 min to make a homogeneous
solution. H2SO4 (2 mmol, 1 equiv) and fluorenone
(0.4 mmol, 0.2 equiv) were then added to the solution. For each experiment,
2 mL of solution (containing 0.2 mmol PS) was added into a 10 mL borosilicate
vial, and two vials were placed in one LED roll (14.4 W). The blue
LED created a local temperature of around 50 ± 3 °C for
the reaction (measured by a thermometer). The vial was sealed by a
septum, and oxygen was provided by a balloon filled with pure O2 gas (balloon diameter ∼25 cm). A photochemical experiment
was performed under blue LED irradiation with magnetic stirring.For the upscaled reaction, the polymer solution was prepared by dissolving
10 mmol of PS chemical reagent or real-world PS into 20 mL of EtOAc
and sonicating for ∼30 min to make a homogeneous solution.
H2SO4 (10 mmol, 1 equiv) and fluorenone (2 mmol,
0.2 equiv) were added to the solution. The addition of H2SO4 may lead to precipitation of the polymer, which requires
sonication until the solution is clear again. For each experiment,
20 mL of solution was added into a 50 mL Schlenk tube, and each Schlenk
tube was individually placed in an LED roll. The tube was sealed by
a septum, and oxygen was provided by two O2 balloons. The
balloons were refilled every 24 h to ensure that the reaction was
provided with sufficient O2. The photochemical experiment
was performed under blue LED irradiation with magnetic stirring.Photoconversion of PS (0.2 mmol) was also performed with cyanamide-functionalized
carbon nitride (NCN-CN, 5.0 mg) and NHPI
(0.2 equiv) in a similar way as described above, except that no H2SO4 was used. The NCN-CN was synthesized according to reported methods,[40] where pristine CN was first formed by heating melamine at 550 °C, followed by
functionalization with potassium thiocyanate at 400 °C for 1
h and 500 °C for 30 min.
Product Analysis
The reaction mixture of PS deconstruction
was analyzed by a Waters high-performance liquid chromatograph equipped
with a Waters Acquity C18 column (2.1 × 50 mm), a SQD2 single
quadrupole mass-spec detector, and a diode array UV–vis detector.
The peak of benzoic acid was identified by confirming the molecular
weight of benzoic acid (Mw = 122) by a
mass spectrometry detector as well as comparing with a standard sample
of benzoic acid. For quantitative analysis, a series of standard solutions
with known concentrations of benzoic acid were prepared, and 1-tetralone
was added as an internal standard. The UV–vis absorption peak
of benzoic acid was normalized to the internal standard peak to plot
a linear calibration curve. For each HPLC measurement, 50 μL
of the reaction solution was diluted with 950 μL of EtOAc so
that the concentration of benzoic acid was kept below 4 mM.The reaction mixture was also analyzed by 1H NMR spectroscopy
to confirm the formation of benzoic acid. The peaks of benzoic acid
were identified by observation of an increase of the peaks after adding
an authentic sample of benzoic acid into the sample. The NMR data
were collected using a Bruker Neo Prodigy 400 MHz NMR spectrometer.
For each NMR measurement, 250 μL of deuterated dichloromethane
(CD2Cl2) was added into 500 μL of the
reaction solution.The molecular weight of the polymer was analyzed
by GPC. The reaction
mixture was first evaporated to remove EtOAc, followed by dissolution
in chlorobenzene and analysis by an Agilent Technologies 1200 series
gel permeation chromatograph equipped with a refractive index detector.
The reaction mixtures were also analyzed by gas chromatography–mass
spectrometry (GC–MS) with a Shimadzu QP2010-SE gas chromatograph
fitted with a SHIM-5MS column (30 m, 0.25 mm, 0.25 μm film).
GC–MS peaks were identified using the mass spectra of the peaks
with compounds in the NIST Mass Spectrometry Data Center database
(probability match > 90%). The UV–vis spectra of the reaction
mixture were collected using an Agilent Cary 60 UV–vis spectrometer.
The fluorescence spectra were recorded on an Edinburgh Instruments
FS5 spectrofluorometer. The excitation wavelength was set at 405 nm,
and the emission spectroscopy was collected.The gaseous products
were analyzed by injecting 50 μL of
gas from the headspace of the tube into the gas chromatograph. CO
was quantified with a Shimadzu Tracera 2010 gas chromatograph equipped
with a barrier discharge ionization detector and a RT-Molsieve 5A
(30 m × 0.53 mm ID, Restek) column. He (BOC, UK) was used as
a carrier gas. CO2 was quantified using an Agilent 7890A
gas chromatograph equipped with a thermal conductivity detector. A
HP Plot Q (30 m × 0.53 mm ID, Agilent Technologies) column was
used to separate CO2 from the gas aliquot, and it was detected
by the thermal conductivity detector. N2 (BOC, UK) was
used as a carrier gas. The gas in the balloon was analyzed separately
in a similar way. The total amount of gas product was calculated by
combining the amount of gas product in the headspace and the balloon.
Calibration curves for CO and CO2 were created by plotting
the peak area versus concentration in standard calibration gas.
Product Separation and Photocatalyst Recycling
After
the gram-scale PS deconstruction, water (10 mL) was added to the reaction
mixture, and the organic layer was extracted with CH2Cl2 (20 × 3 mL), washed with brine (10 mL), dried over Na2SO4, filtered, and concentrated in vacuo. The crude
product was applied to flash chromatography on silica gel, and the
pure benzoic acid was isolated in a 10% ethyl acetate/petrol ether
solvent system. For the photocatalyst recycling experiment, water
(4 mL) was added to the reaction mixture, and the organic layer was
extracted with CH2Cl2 (10 × 3 mL), washed
with brine (4 mL), dried over Na2SO4, and concentrated
in vacuo. The crude product was applied to flash chromatography on
silica gel, and fluorenone was isolated in a 2% ethyl acetate/petroleum
ether solvent system. The isolated fluorenone was then used as a photocatalyst
for the second run of the reaction.
Fluorescence Quenching
Experiment
All sample preparations
and measurements were performed under N2. The photocatalyst
solution (10 mM in EtOAc) was first measured without the polymer substrate,
and the fluorescence intensity at 505 nm was set as I0. The PS solution (0.5 M in EtOAc) containing the 10
mM photocatalyst (in order to maintain a constant concentration of
photocatalyst) was added into the photocatalyst solution. The volume
of the PS solution added was adjusted to give a PS concentration of
10, 20, 40, and 100 mM for fluorescence quenching measurements. The
fluorescence intensity after adding PS was recorded as I. I0/I was plotted against
the concentration of PS (Stern–Volmer plot) to show that the
fluorescence of the photocatalyst was quenched by the PS substrate.
Saturation with O2 did not change the fluorescence intensity.
DFT Calculations
In order to minimize the computational
cost associated with modeling the photoconversion process of PS, all
DFT calculations were performed using a “distyrene”
unit of the polymer chain. All calculations were carried out using
the Gaussian16 software package.[41] First,
all geometry optimizations were performed using the B3LYP hybrid exchange–correlation
functional together with the standard 6-31G* basis set for all atoms.[42−44] An extra quadratic convergent self-consistent field (SCF) step was
added when the first-order SCF did not converge (“scf = xqc”
keyword). Solvent effects (ethyl acetate) have been considered in
the calculations with the polarizable continuum model-solvation model
based on density (PCM-SMD) of Truhlar and co-workers.[45−47] Dispersion effects were also included using the Grimme D3 correction.[48] Then, the located stationary points were characterized
by analytical harmonic frequency calculations at the same level of
theory as the geometry optimizations. Additionally, the energy of
the geometry-optimized molecules was refined by a single-point calculation
with the cc-pVTZ basis set for all atoms.[49,50] The dispersion- and solvent-corrected time-dependent DFT excitation
energy of fluorenone was calculated using the M062x density functional
together with the Def2TZVP basis set as this combination yielded results
that correlated the best with the experimental data. Gibbs energy
values (G) were obtained by including thermal corrections to the potential
energy computed with the cc-pVTZ basis set on equilibrium geometries.
Intrinsic reaction coordinate calculations have been performed to
verify the connectivity between the transition states and the found
reagent and product minima structures.[51,52] All relative
energy values discussed and displayed throughout this article are
in kcal mol−1 and were calculated at 298 K unless
otherwise specified.
Authors: Fan Zhang; Manhao Zeng; Ryan D Yappert; Jiakai Sun; Yu-Hsuan Lee; Anne M LaPointe; Baron Peters; Mahdi M Abu-Omar; Susannah L Scott Journal: Science Date: 2020-10-23 Impact factor: 47.728
Authors: Zhiliang Huang; Muralidharan Shanmugam; Zhao Liu; Adam Brookfield; Elliot L Bennett; Renpeng Guan; David E Vega Herrera; Jose A Lopez-Sanchez; Anna G Slater; Eric J L McInnes; Xiaotian Qi; Jianliang Xiao Journal: J Am Chem Soc Date: 2022-03-30 Impact factor: 16.383