| Literature DB >> 35806802 |
Afanasy A Dyakonov1,2, Andrey P Vasilev1, Sakhayana N Danilova1, Aitalina A Okhlopkova1, Praskovia N Tarasova1, Nadezhda N Lazareva1, Alexander A Ushkanov1, Aleksei G Tuisov3, Anatoly K Kychkin2, Pavel V Vinokurov4.
Abstract
The aim of the study is the development of two-layer materials based on ultra-high-molecular-weight polyethylene (UHMWPE) and isoprene rubber (IR) depending on the vulcanization accelerators (2-mercaptobenzothiazole (MBT), diphenylguanidine (DPG), and tetramethylthiuram disulfide (TMTD)). The article presents the study of the influence of these accelerators on the properties and structure of UHMWPE. It is shown that the use of accelerators to modify UHMWPE leads to an increase in tensile strength of 28-53%, a relative elongation at fracture of 7-23%, and wear resistance of three times compared to the original UHMWPE. It has been determined that the introduction of selected vulcanization accelerators into UHMWPE leads to an increase in adhesion between the polymer and rubber. The study of the interfacial boundary of a two-layer material with scanning electron microscopy (SEM) and infrared spectroscopy (FTIR) showed that the structure is characterized by the presence of UHMWPE fibrils localized in the rubber material due to mechanical adhesion.Entities:
Keywords: isoprene rubber; phase boundary; rubber; two-layer material; ultra-high-molecular-weight polyethylene
Year: 2022 PMID: 35806802 PMCID: PMC9267725 DOI: 10.3390/ma15134678
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.748
Figure 1Scheme of the experiment.
Isoprene Rubber Standard Blend Formulation (Formulation: Bulk Parts per 100 Rubber Parts).
| No. | Compounds | phr | Time of Introduction, min | |
|---|---|---|---|---|
| 1 | 2 | |||
| 1 | IR | 100.0 | 100.0 | 0 |
| 2 | Stearic acid | 2.0 | 2.0 | 0 |
| 3 | 2-mercaptobenzotiazole | 1.5 | 1.5 | 10 |
| 4 | Zinc oxide | 5.0 | 5.0 | 5 |
| 5 | Sulfur | 2.0 | 2.0 | 15 |
| 6 | Diphenylguanidine | 0.3 | 0.3 | 10 |
| 7 | TMTD | - | 0.5 | 10 |
| 8 | Carbon K-354 | 50.0 | 50.0 | 2 |
The content of fillers in polymer composite materials based on UHMWPE.
| Composite Number | Composition, wt.% | |||
|---|---|---|---|---|
| UHMWPE | DPG | MBT | TMTD | |
| 1 | 99.5 | 0.5 | - | - |
| 2 | 99.5 | - | 0.5 | - |
| 3 | 99.5 | - | - | 0.5 |
Figure 2Double layer UHMWPE/elastomer material.
Figure 3Deformation-strength and tribological properties of UHMWPE and PCM.
Figure 4FTIR spectra of PCM based on UHMWPE.
Mechanical properties of the elastomeric materials.
| Samples | Elongation at Break | Tensile Strength | Tensile Stress at 100% Elongation |
|---|---|---|---|
| 1 | 879 ± 50 | 22 ± 1 | 1.8 |
| 2 | 539 ± 30 | 17 ± 1 | 2.9 |
Figure 5Stress-strain curve of the tensile tests.
Figure 6Cohesive nature of delamination of two-layer materials (e.g.,: elastomer/UHMWPE-TMTD).
Figure 7Dependence of bond strength between elastomer and UHMWPE on the content of DPG, MBT and TMTD.
Figure 8Dependence of bond strength between elastomer and UHMWPE on the content of DPG, MBT, and TMTD.
Figure 9Phase boundary of interaction between IR rubber and UHMWPE.
Figure 10Comparison of IR spectra of initial polymer materials and UHMWPE mixture with elastomer.
Figure 11Linear thermal expansion of UHMWPE, UHMWPE + 0.5 wt.% DPG, UHMWPE + 0.5 wt.% MBT, UHMWPE + 0.5 wt.% TMTD and rubber based on IR rubber in the temperature range from −80 °C up to +100 °C.