| Literature DB >> 35789683 |
Ayşegül Bozdoğan1, Latife Görkemli Aykut2, Neslihan Demirel1.
Abstract
The supply chain is a dynamic and uncertain system consisting of material, information, and fund flows between different organizations, from the acquisition of the raw materials to the delivery of the finished products to the end customers. Closed-loop supply chains do not end with the delivery of the finished products to the end customers, the process continues until economic value is obtained from the returned products or they are disposed properly in landfills. Incorporating reverse flows in supply chains increases the uncertainty and complexity, as well as complicating the management of supply chains that are already composed of different actors and have a dynamic structure. Since agent-based modeling and simulation is a more efficient method of handling the dynamic and complex nature of supply chains than the traditional analytical methods, in this study agent-based modeling methodology has been used to model a generic closed-loop supply chain network design problem with the aims of integrating customer behavior into the network, coping with the dynamism, and obtaining a more realistic structure by eliminating the required assumptions for solving the model with analytical methods. The actors in the CLSC network have been defined as agents with goals, properties and behaviors. In the proposed model dynamic customer arrivals, the changing aspects of customers' purchasing preferences for new and refurbished products and the time, quantity and quality uncertainties of returns have been handled via the proposed agent-based architecture. To observe the behavior of the supply chain in several conditions various scenarios have been developed according to different parameter settings for the supplier capacities, the rate of customers being affected by advertising, the market incentive threshold values, and the environmental awareness of customers. From the scenarios, it has been concluded that the system should be fed in the right amounts for the new and refurbished products to increase the effectiveness of factors such as advertising, incentives, and environmental awareness for achieving the desired sales amounts and cost targets.Entities:
Keywords: Agent-based modeling (ABM); AnyLogic; Closed-loop supply chain (CLSC); Customer behavior; Network design
Year: 2022 PMID: 35789683 PMCID: PMC9243942 DOI: 10.1007/s40747-022-00780-z
Source DB: PubMed Journal: Complex Intell Systems ISSN: 2199-4536
Fig. 1A generic forward supply chain network
Fig. 2A closed-loop supply chain network for recycling
Fig. 3The structure of proposed closed-loop supply chain network
Fig. 4Statechart of customer agent
Fig. 5Statechart of distribution center agent
Fig. 6Statechart of manufacturer agent
Fig. 7a Statechart of collection center agent. b Statechart of disassembly center agent
Parameters of the model
| New product | Refurbished product | |
|---|---|---|
| Selling price (monetary unit) | 120 | 80 |
| Life cycle (year) | Uniform [ | Uniform [ |
| Probability of return | 0.5 | 0.4 |
| Reorder point for distribution centers (unit) | 40 | 20 |
| Batch size of distribution centers(unit) | 50 | 25 |
| Number of parts obtained by disassembly | 2 | 2 |
| Unit production time (minute) | 30 | 30 |
| Quality satisfaction probability | 0.8 | 0.6 |
Developed scenarios for analyzing the behavior of the model
| Scenario | The rate of customers being affected by advertising | Environmental awareness of customers | Capacity of suppliers (unit/week) | Market incentive threshold value |
|---|---|---|---|---|
| 1 | 1 in day | Low | 100 | 1.5 |
| 2 | 1in 2 days | Low | 100 | 1.5 |
| 3 | 1 in day | High | 50 | 1.5 |
| 4 | 1in 2 days | High | 50 | 1.5 |
| 5 | 1 in day | Low | 50 | 1.5 |
| 6 | 1in 2 days | Low | 50 | 1.5 |
| 7 | 1 in day | High | 100 | 1.5 |
| 8 | 1in 2 days | High | 100 | 1.5 |
| 9 | 1 in day | Low | 50 | 2 |
| 10 | 1in 2 days | Low | 50 | 2 |
| 11 | 1 in day | High | 50 | 2 |
| 12 | 1in 2 days | High | 50 | 2 |
| 13 | 1 in day | Low | 100 | 2 |
| 14 | 1in 2 days | Low | 100 | 2 |
| 15 | 1 in day | High | 100 | 2 |
| 16 | 1in 2 days | High | 100 | 2 |
Fig. 8a Average total penalty cost, b Average total production cost
Fig. 9a Average total cost. b Average total sales revenue. c Average total profit
Average values of cost and profit
| Parameters (Average) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Total production cost | 386,190 | 387,590 | 355,827.5 | 355,775 | 333,305 | 392,840 | 392,787.5 | 333,287.5 | 333,287.5 | 355,530 | 354,742.5 | 387,415 | 387,765 | 391,807.5 | ||
| Total collection cost | 42,445.4 | 42,491 | 51,522 | 51,593.2 | 40,979.4 | 51,854 | 52,078.8 | 41,094.6 | 41,094.6 | 51,571 | 51,562.6 | 42,441.2 | 42,451 | 51,941.4 | ||
| Total disassembly cost | 80,659.5 | 80,793.5 | 96,814 | 96,898 | 77,837 | 97,148.5 | 97,686 | 78,036.5 | 78,036.5 | 96,775.5 | 96,715 | 80,540 | 80,748.5 | 97,558.5 | ||
| Total disposal cost | 24,827.1 | 25,001.1 | 30,834 | 30,921 | 24,148.2 | 31,104.3 | 24,252.9 | 24,252.9 | 30,913.5 | 30,948.6 | 24,969.6 | 24,887.1 | 31,039.5 | 31,194.3 | ||
| Total penalty cost | 46,355.1 | 39,406.5 | 64,485.6 | 65,219.4 | 59,930.7 | 53,971.2 | 47,303,7 | 57,478.8 | 57,478.8 | 63,205.5 | 57,195.6 | 37,425.9 | 43,122.3 | 39,150 | ||
| Total sales revenue | 4,027,292 | 4,043,815 | 3,638,381 | 3,636,174 | 3,473,618 | 4,024,324 | 4,025,220 | 3,471,969 | 3,471,969 | 3,633,340 | 3,626,147 | 4,040,870 | 4,015,567 | 4,035,133 | ||
| Total piece purchasing cost | 168,920 | 141,800 | 141,720 | 141,160 | 141,000 | 162,320 | 161,960 | 141,680 | 141,160 | 169,960 | 169,880 | 161,560 | 162,640 | |||
| Total transportation cost | 580,248.2 | 582,328.5 | 522,366.1 | 523,700.8 | 551,595 | 552,581.7 | 523,660.4 | 521,123 | 580,440.1 | 581,786.7 | 494,822.9 | 490,988.3 | 551,346.4 | 552,242 | ||
| Total cost | 1,244,515 | 1,324,919 | 1,323,721 | 1,205,015 | 1,199,871 | 1,335,665 | 1,198,771 | 1,196,233 | 1,320,116 | 1,314,111 | 1,237,575 | 1,224,843 | 1,328,376 | 1,328,982 | ||
| Total profit | 2,782,777 | 2,313,462 | 2,312,453 | 2,268,603 | 2,683,491 | 2,689,555 | 2,273,198 | 2,275,736 | 2,313,224 | 2,312,036 | 2,803,295 | 2,820,108 | 2,687,191 | 2,706,151 |
The values specified in bold are the minimum values in the row, and the values written horizontally are the maximum values in the row
Display of average values of some parameters which are effective on profit and cost
| Parameters (Average) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Number of new products sold | 42,247.4 | 42,480.0 | 35,803.2 | 35,767.8 | 35,654.6 | 40,585.3 | 40,552.5 | 35,604.3 | 35,572.0 | 35,748.0 | 35,665.9 | 42,451.5 | 40,431.4 | 40,660.6 | ||
| Number of refurbished products sold | 12,950.0 | 12,908.3 | 15,482.5 | 15,495.0 | 12,425.0 | 15,550.0 | 15,620.4 | 12,472.5 | 12,415.0 | 15,470.0 | 15,457.5 | 12,895.0 | 12,918.7 | 15,621.1 | ||
| Number of customers giving up new products | 3944.9 | 4248.8 | 4340.2 | 4508.3 | 4432.6 | 4117.3 | 4373.1 | |||||||||
| Number of customers giving up refurbished products | 15,451.7 | 13,135.5 | 17,246.4 | 17,399.6 | 15,468.6 | 17,990.4 | 15,767.9 | 14,727.0 | 12,026.8 | 16,951.2 | 14,692.1 | 12,475.3 | 14,374.1 | 13,050.0 |
The values specified in bold are the minimum values in the row, and the values written horizontally are the maximum values in the row