| Literature DB >> 35750859 |
Changlong Zhao1, Chen Ma1, Haifeng Zhang2, Zhenrong Ma1, Junbao Yang1, Ming Li1, Xuxu Wang1, Qiyin Lv1.
Abstract
Manufacturability evaluation is an effective way to shorten the development period, optimize manufacturing processes, and reduce product costs. The manufacturability of a product depends on the processing ability of specific manufacturing resources. The development of a manufacturing resources model serves as the foundation for manufacturability evaluation. To better utilize the information on manufacturing resources, this study adopted a hybrid approach by integrating the fuzzy c-means clustering algorithm and the genetic algorithm to group manufacturing resources based on manufacturing and geometric features. The information model of manufacturing resources was built by using the object-oriented method. Subsequently, the framework to evaluate manufacturing capability based on manufacturing resources was defined. Further, an application sample was exploited and its results were analyzed. The results of the subgroup showed that the hybrid algorithm was reliable and valid and helped improve the overall performance of the company chosen for this study. The proposed approach enhanced feasibility in decision-making and facilitated the management to make more informed decisions.Entities:
Mesh:
Year: 2022 PMID: 35750859 PMCID: PMC9232637 DOI: 10.1038/s41598-022-15072-2
Source DB: PubMed Journal: Sci Rep ISSN: 2045-2322 Impact factor: 4.996
Figure 1Overall flow chart of manufacturing resources modeling.
Figure 2Schematic representation of the hybrid approach.
A set of manufacturing resources.
| Number | Device name | Features | Pattern vector |
|---|---|---|---|
| 1 | Vertical milling machine | Plane, groove, finish processing | 011000 01 |
| 2 | Drilling machine 1 | Hole | 000100 00 |
| 3 | Drilling machine 2 | Hole | 000100 00 |
| 4 | Drilling machine 3 | Hole, large-size part | 000100 10 |
| 5 | Lathe 1 | Cylinder and taper, hole | 100,100 00 |
| 6 | Lathe 2 | Cylinder and taper, plane, groove, hole | 111,100 00 |
| 7 | Lathe 3 | Cylinder and taper, plane, groove, hole, curved surface, step, finish processing | 111,111 01 |
| 8 | Lathe 4 | Cylinder and taper, hole, finish processing | 100,100 01 |
| 9 | Lathe 5 | Cylinder and taper, hole | 100,100 00 |
| 10 | Lathe 6 | Cylinder and taper, plane, groove, hole, large-size part, finish processing | 111,100 11 |
| 11 | Drilling machine 4 | Hole | 000100 00 |
| 12 | Milling and drilling machine | Plane and hole | 010100 00 |
| 13 | Drilling machine 5 | Hole | 000100 00 |
| 14 | Boring-milling machine 1 | Cylinder and taper, plane, hole, large-size part, finish processing | 110,100 11 |
| 15 | Coordinate setting boring machine | Plane, groove, hole, large-size part, finish processing | 011100 11 |
| 16 | Boring-milling machine 2 | Plane, groove, hole, large-size part, finish processing | 011100 11 |
| 17 | Horizontal fine-boring machine | Hole, finish processing | 000100 01 |
| 18 | Milling machine 1 | Plane, groove, finish processing | 011000 01 |
| 19 | Milling machine 2 | Plane, curved surface, large-size part, finish processing | 010010 11 |
| 20 | Milling machine 3 | Plane, groove, step, finish processing | 011001 01 |
| 21 | Milling machine 4 | Plane, groove, curved surface, step, finish processing | 011011 01 |
| 22 | Milling machine 5 | Plane, groove, hole, step, finish processing | 011101 01 |
| 23 | Milling machine 6 | Plane, large-size part, finish processing | 010000 11 |
| 24 | Milling machine 7 | Plane, large-size part, finish processing | 010000 11 |
| 25 | Milling machine 8 | Plane, curved surface, large-size part, finish processing | 010010 11 |
| 26 | Boring-milling machine 3 | Plane, hole, large-size part, finish processing | 010100 11 |
| 27 | Planning machine 1 | Plane, groove | 011000 00 |
| 28 | Cylindrical grinder | Cylinder and taper, finish processing | 100,000 01 |
| 29 | Internal grinding machine | Hole, finish processing | 000100 01 |
| 30 | Surface grinding machine | Plane, finish processing | 010000 01 |
| 31 | Planning machine 2 | Plane, large-size part, finish processing | 010000 11 |
| 32 | Broaching machine | Plane, curved surface, finish processing | 010010 01 |
Figure 3Vector representation of manufacturing resource.
Figure 4Relationship between J, D, and the number of clusters.
Figure 5Relationship between the outer fitness and the number of clusters.
Classification result of manufacturing resources.
| Number of cluster | Machining equipment | Feature |
|---|---|---|
| 1 | Lathe 2, Lathe 3, Milling and drilling machine, Milling machine 5, Broaching machine | Cylinder and taper, plane, groove, hole, curved surface, step |
| 6, 7, 12, 22, 32 | ||
| 2 | Drilling machine 1–5, Lathe 1, Lathe 5, Horizontal fine-boring machine, Cylindrical grinding machine, | Cylinder and taper, hole |
| 2, 3, 4, 5, 9, 11, 13, 17, 29 | ||
| 3 | Vertical milling machine, Milling machine 1, Milling machine 3, Milling machine 4, Planning machine 1, Surface grinding machine | Plane, groove, step, finish processing |
| 1, 18, 20, 21, 27, 30 | ||
| 4 | Milling machine 2, Milling machine 6–8, Planning machine 2 | Plane, curved surface, large-size part, finish processing |
| 19, 23, 24, 25, 31 | ||
| 5 | Lathe 4, Cylindrical grinder | Cylinder and taper, hole, finish processing |
| 8, 28 | ||
| 6 | Lathe 6, Boring-milling machine 1–3, Coordinate setting boring machine | Cylinder and taper, plane, groove, hole, large-size part, finish processing |
| 10, 14, 15, 16, 26 |
Figure 6Manufacturing resources model.
Figure 7Object-oriented information model. (a) essential information of machine tool; (b) feature processing capability of the equipment; (c) essential information of cutting tool; and (d) essential information of the features.
Figure 8Manufacturability evaluation based on manufacturing resources constraints.