| Literature DB >> 35746098 |
L A Montoya-Santiyanes1,2, Omar Rodríguez-Abreo1,2, Eloy E Rodríguez3, Juvenal Rodríguez-Reséndiz4.
Abstract
Data acquisition and processing are areas of research in fault diagnosis in rotating machinery, where the rotor is a fundamental component that benefits from dynamic analysis. Several intelligent algorithms have been used to optimize investigations of this nature. However, the Jaya algorithm has only been applied in a few instances. In this study, measurements of the amplitude of vibration in the radial direction in a gas microturbine were analyzed using different rotational frequency and temperature levels. A response surface model was generated using a polynomial tuned by the Jaya metaheuristic algorithm applied to the averages of the measurements, and another on the whole sample, to determine the optimal operating conditions and the effects that temperature produces on vibrations. Several tests with different orders of the polynomial were carried out. The fifth-order polynomial performed better in terms of MSE. The response surfaces were presented fitting the measured points. The roots of the MSE, as a percentage, for the 8-point and 80-point fittings were 3.12% and 10.69%, respectively. The best operating conditions were found at low and high rotational frequencies and at a temperature of 300 ∘C. High temperature conditions produced more variability in the measurements and caused the minimum value of the vibration amplitude to change in terms of rotational frequency. Where it is feasible to undertake experiments with minimal variations, the model that uses only the averages can be used. Future work will examine the use of different error functions which cannot be conveniently implemented in a common second-order model. The proposed method does not require in-depth mathematical analysis or high computational capabilities.Entities:
Keywords: metaheuristic algorithm; microturbine; response surface; vibration analysis
Year: 2022 PMID: 35746098 PMCID: PMC9231302 DOI: 10.3390/s22124317
Source DB: PubMed Journal: Sensors (Basel) ISSN: 1424-8220 Impact factor: 3.847
Figure 1Microturbine.
Technical data for the microturbine.
| Parameter | Description |
|---|---|
| Fuel | Butane/propane gas with maximum pressure of 3.5 kg/cm |
| Turbine blades outer/inner diameter | 68.6/40.5 mm |
| Compressor wheel outer/inner diameter | 64.5/32.8 mm |
| Turbine wheel diameter | 70 mm |
| Burner hole spacing | 10 mm |
| Number of gas outlet holes | 16 |
Average levels of the experimental runs.
| Run | Temperature ( | Standard | Frequency (Hz) | Standard | Amplitude (µm) | Standard |
|---|---|---|---|---|---|---|
| 1 | 151 | 17.8558 | 22.7 | 1.9465 | 3.4074 | 1.2252 |
| 2 | 291 | 5.0394 | 25.7 | 1.0593 | 2.3028 | 0.4475 |
| 3 | 145 | 0.4883 | 65.9 | 4.2804 | 4.8497 | 1.7376 |
| 4 | 302 | 2.5995 | 77.3 | 2.4517 | 4.2910 | 1.8773 |
| 5 | 494 | 20.1161 | 74.6 | 1.7763 | 8.0382 | 2.1988 |
| 6 | 143 | 0.6501 | 129.2 | 1.0328 | 4.2209 | 0.6005 |
| 7 | 298 | 23.3357 | 118.4 | 6.3805 | 2.5392 | 1.2526 |
| 8 | 468 | 27.1826 | 127.2 | 6.4472 | 4.7098 | 1.1205 |
Figure 2Average measurement of amplitude for runs 5 and 6.
Figure 3Measurements for runs 5 and 6: (a) Replicas of the nominal rotational frequency of 76 Hz with their temperature variability at the nominal temperature of 500 C; (b) Replicas of the nominal rotational frequency of 127 Hz with their temperature variability at the nominal temperature of 150 C.
Figure 4The original Jaya algorithm flow diagram.
General parameters used by the Jaya algorithm.
| Parameter | Value | Description |
|---|---|---|
| Population | 5000 | Number of vectors of proposed solutions |
| Variables | 12 | Length of coefficient vector |
| Maximum generations | 5000 | Maximum number of iterations |
| Low boundary | −1 | Lower limit of search |
| Up boundary | 1 | Upper limit of search |
Fitting error varying the order of the polynomial.
| Order | Root of Average MSE (%) |
|---|---|
| 2 | 7.3524 |
| 3 | 4.7830 |
| 4 | 3.5040 |
| 5 | 3.4413 |
| 6 | 3.7629 |
Coefficients obtained for a order polynomial model by means of the Jaya algorithm using the 8-point sample.
| Coefficient | Value | Coefficient | Value |
|---|---|---|---|
|
| 1 |
| 1 |
|
| −1 |
| 1 |
|
| −0.6365 |
| −1 |
|
| −0.1521 |
| 0.6398 |
|
| 1 |
| −0.8662 |
|
| −0.7513 |
| 1 |
Coefficients obtained for a order polynomial model by means of the Jaya algorithm using the 80-point sample.
| Coefficient | Value | Coefficient | Value |
|---|---|---|---|
|
| 0.3677 |
| −0.6255 |
|
| −0.2627 |
| 1 |
|
| −0.3477 |
| 1 |
|
| −0.6472 |
| −0.0410 |
|
| 0.9872 |
| −1 |
|
| −0.6344 |
| 1 |
Figure 5Results from the order polynomial using the 8-point sample: (a) Surface response model fitting the sample; (b) Contour plot from the surface response model; (c) Amplitude vs. frequency when setting the nominal temperature values; (d) Amplitude vs. temperature when setting the nominal frequencies.
Figure 6Results from the order polynomial using the 80-point sample: (a) Surface response model fitting the sample; (b) Contour plot from the surface response model; (c) Amplitude vs. frequency when setting the nominal temperature values; (d) Amplitude vs. temperature when setting the nominal frequencies.