Salhah D Al-Qahtani1, Kholood Alkhamis2, Alia Abdulaziz Alfi3, Mona Alhasani3, Mohamed H E El-Morsy4,5, Anas Abdulhamid Sedayo6, Nashwa M El-Metwaly3,7. 1. Department of Chemistry, College of Science, Princess Nourah bint Abdulrahman University, P.O. Box 84428, Riyadh 11671, Saudi Arabia. 2. Department of Chemistry, College of Science, University of Tabuk, Tabuk 71474, Saudi Arabia. 3. Department of Chemistry, Faculty of Applied Science, Umm Al Qura University, Makkah 24230, Saudi Arabia. 4. Deanship of Scientific Research, Umm Al-Qura University, Makkah 24382, Saudi Arabia. 5. Plant Ecology and Range Management Department, Desert Research, Center, Cairo 11753, Egypt. 6. Department of Medical Physics, Maternity and Children Hospital Makkah, Ministry of Health, Riyadh 12613, Saudi Arabia. 7. Department of Chemistry, Faculty of Science, Mansoura University, El-Gomhoria Street, Dakahlia Governorate 35516, Egypt.
Abstract
Linen has been a significant material for textile packaging. Thus, the application of the simple spray-coating method to coat linen fibers with a flame-retardant, antimicrobial, hydrophobic, and anticounterfeiting luminescent nanocomposite is an innovative technique. In this new approach, the ecologically benign room-temperature vulcanizing (RTV) silicone rubber was employed to immobilize the environmentally friendly Exolit AP 422 (Ex) and lanthanide-doped strontium aluminum oxide (RESAO) nanoscale particles onto the linen fibrous surface. Both morphological properties and elemental compositions of RESAO and treated fabrics were examined by transmission electron microscopy (TEM), scanning electron microscopy (SEM), wavelength-dispersive X-ray fluorescence (WD-XRF), Fourier transform infrared (FTIR) spectroscopy, and energy-dispersive X-ray spectroscopy (EDX). In the fire resistance test, the treated linen fabrics produced a char layer, giving them the property of self-extinguishing. Furthermore, the coated linen samples' fire-retardant efficacy remained intact after 35 washing cycles. As the concentration of RESAO increased, so did the treated linen superhydrophobicity. Upon excitation at 366 nm, an emission band of 519 nm was generated from a colorless luminescent film deposited onto the linen surface. The coated linen displayed a luminescent activity by changing color from off-white beneath daylight to green beneath UV source, which was proved by CIE Lab parameters and photoluminescence spectral analysis. The photoluminescence effect was identified in the treated linen as reported by emission, excitation, and decay time spectral analysis. The comfort properties of coated linen fabrics were measured to assess their mechanical and comfort features. The treated linen exhibited excellent UV shielding and improved antimicrobial performance. The current simple strategy could be useful for large-scale production of multifunctional smart textiles such as packaging textiles.
Linen has been a significant material for textile packaging. Thus, the application of the simple spray-coating method to coat linen fibers with a flame-retardant, antimicrobial, hydrophobic, and anticounterfeiting luminescent nanocomposite is an innovative technique. In this new approach, the ecologically benign room-temperature vulcanizing (RTV) silicone rubber was employed to immobilize the environmentally friendly Exolit AP 422 (Ex) and lanthanide-doped strontium aluminum oxide (RESAO) nanoscale particles onto the linen fibrous surface. Both morphological properties and elemental compositions of RESAO and treated fabrics were examined by transmission electron microscopy (TEM), scanning electron microscopy (SEM), wavelength-dispersive X-ray fluorescence (WD-XRF), Fourier transform infrared (FTIR) spectroscopy, and energy-dispersive X-ray spectroscopy (EDX). In the fire resistance test, the treated linen fabrics produced a char layer, giving them the property of self-extinguishing. Furthermore, the coated linen samples' fire-retardant efficacy remained intact after 35 washing cycles. As the concentration of RESAO increased, so did the treated linen superhydrophobicity. Upon excitation at 366 nm, an emission band of 519 nm was generated from a colorless luminescent film deposited onto the linen surface. The coated linen displayed a luminescent activity by changing color from off-white beneath daylight to green beneath UV source, which was proved by CIE Lab parameters and photoluminescence spectral analysis. The photoluminescence effect was identified in the treated linen as reported by emission, excitation, and decay time spectral analysis. The comfort properties of coated linen fabrics were measured to assess their mechanical and comfort features. The treated linen exhibited excellent UV shielding and improved antimicrobial performance. The current simple strategy could be useful for large-scale production of multifunctional smart textiles such as packaging textiles.
Smart clothing, particularly
protective technical textiles represent
enormous commercial possibilities for smart products. The antibacterial,
superhydrophobic, and flame-retardant textiles are examples of functional
textiles that were developed for nonaesthetic goals.[1−3] Textiles that respond to external stimuli like luminous and thermochromic
textile materials are also known as smart textiles. Long-lasting phosphorescence
has been a desirable phenomenon for the preparation of smart luminescent
textiles.[4−9] The long-lasting phosphorescence compounds work by absorbing light
into their crystal constituents. The phosphorescence compound’s
trap ingredient subsequently captures the light energy. These captured
light photons eventually release out of the traps. For example, strontium
aluminates activated with rare earths have been used for phosphorescence
in many applications including emergency signs, protective textiles,
and luminescent inks.[10−12] The potential to produce numerous products with varying
emission colors has long been associated with phosphorescent pigments,
such as the greenish emissive SrAl2O4:Eu2+,Dy3+;[13] the bluish
emissive CaAl2O4:Eu2+,Nd3+;[14] and the reddish Y2O2S:Mg2+,Ti4+;[15] RESAO has long been recognized as important long-lasting phosphors
because of their high quantum efficiency, high recyclability, nonradioactivity;
as well as strong thermal, chemical, and photostabilities.[16]It is possible to reduce the potential
harm caused during combustion
by performing flame-retardant treatment on combustible materials.
It is possible for firefighters to carry out rescue operations and
enable people who have been caught in wildfires to escape by delaying
and limiting the blazing process.[17] Various
compounds designed to enhance flame resistance in a variety of items
have been produced. Despite their widely used effectiveness, halogen-based
flame-retardant chemicals have been shown to produce toxic fumes that
are dangerous for humans and surrounding environment.[18] The lack of binding capacity between the matrices of inorganic
boron-based fire retardants prevents their continued production on
a broad scale. In contrast, phosphorus-bearing compounds have long
been recognized as ecologically benign flame retardants. Phosphorus-based
flame-retardant agents do not produce hazardous compounds during the
blazing process, which is in accordance with the environmental rules.
Two or more kinds of organophosphorus and organophosphorus/nitrogen-based
materials can be loaded into a product matrix to improve its flame-retardant
effectiveness.[19−21]Various methods, such as lithography, plasma,
sol–gel, chemical
etching, and nanofibers, have all lately been used to create hydrophobic
surfaces.[22−31] However, those approaches are often costly, time-consuming, and
need a wide range of complicated equipment. Consequently, they are
not widely used. To create functional apparel, an efficient spray-coating
process has been employed as an easy and cost-effective approach to
coat textiles. Spray coating has been presented as a facile, noncontact,
and economical technology for surface coating at a high rate and negligible
agglomeration, using the minimal quantity of the coating aerosol.[32] The hydrophilic properties of textiles tend
to limit their usefulness, especially in transportation and packaging.[33] Superhydrophobic materials must have static
contact angles of more than 150° and sliding angles of less than
10°. Several disciplines have benefited from the use of superhydrophobic
materials, including anticorrosion, antifouling, marine industry,
and water–oil separation.[34,35] Superhydrophobic
substrates with high surface roughness can be prepared using micro/nanoscale
hierarchical materials. To create hydrophobic materials, fluorine-based
compounds have been used. However, these chemicals have been shown
to be expensive and hazardous.[36] Research
has been focusing on ecologically friendly chemicals for superhydrophobic
fabrics in recent years. Silicone rubber that can be vulcanized at
room temperature using a butynorate catalyst is an ecologically friendly
polymeric material. Silicone rubber is resistant to a wide range of
bases, acids, chemicals, heat, and aging. Low viscosity, high hardness
and little shrinkage characterize silicone rubber. It has been used
in aerospace, three-dimensional (3D) printing, optics, and electronics.[37,38]Linen fibers have high strength, low heat conductivity, and
high
water absorption and dry quicker than cotton fibers. Various products
have been produced from linen, such as aprons, towels, wears, bags,
bed and table cloths, napkins, and chair covers.[39] Nowadays, linen is expensive and usually made in relatively
small amounts. It possesses a long staple compared to cotton fibers.
Currently, linen is one of the most favored textiles for bed clothing
owing to its durability and hypoallergenic properties. In spite of
this, the inherent flammability, poor water resistance, and microbial
infection of linen substrates have restricted their use.[40] There are several functional textile products
for both clothing and high-performance applications, which can be
created by incorporating superhydrophobic, photoluminescence, and
flame-retardant agents into the textile material.[41] However, linen products with flame-resistant, superhydrophobic,
and photoluminescent features have not been reported in the literature.
Since the treated linen is nonwettable, the flame resistance performance
can be held for long time periods, allowing the linen materials to
provide more protection value. Thus, it is potential to increase the
durability of treated linen textiles by combining photoluminescence,
superhydrophobic, and fire resistance properties.In this context,
a simple dip-coating procedure is used to manufacture
flame-retardant, photoluminescent, and superhydrophobic linen textiles.
A mixture of silicone rubber, RESAO nanoparticles, and Exolit AP 422
was used to cushion the linen substrate. Superhydrophobic and photoluminescence
characteristics were shown by the as-coated linen fibers and the ability
of linen to generate a char film in the duration of the burn test
demonstrating self-extinguishing property. The superhydrophobic properties
of the treated linen samples have been maintained after 35 washing
cycles. The linen fibers served as a host for RESAO as a photoluminescence
agent, room-temperature vulcanizing (RTV) as a hydrophobic and cross-linking
agent, and Exolit AP 422 served as a flame-resistant agent. Nanoscale
phosphor particles were investigated by transmission electron microscopy
(TEM) to examine their shape and diameter. X-ray fluorescence (XRF),
energy-dispersive X-ray spectroscopy (EDX), scanning electron microscopy
(SEM), and Fourier transform infrared (FTIR) spectroscopy were utilized
to study the treated linen morphologies and elemental contents. The
amount of RESAO nanoparticles applied into the treated linen substrates
resulted in significantly different properties. Upon varying the concentration
of the phosphor nanopowder, both static contact and slide angles were
measured to establish the water-repellent characteristics. CIE Lab
measurements, as well as excitation, emission, and decaying spectra,
were utilized to assess the luminescence features of the dip-coated
linen fibers. Both bend length and air permeability were measured
to assess the level of comfort. The present approach is simple and
economical, and it can be used to finish textiles on a wide scale
without the requirement of complicated machinery, making it suitable
for the mass production of multifunctional apparel.
Experimental Section
Materials
Misr-Helwan
Spin and Weave
Co. (Egypt) provided linen substrates. The provided linen was first
bleached and scoured using an earlier procedure.[42] The scouring process was performed at a liquor ratio of
1:50 using 2 g L–1 Na2CO3 at
50 °C and 2 g L–1 detergent (nonionic; Hostapal,
Swiss) for 30 min to eliminate impurities and waxes. The fabrics were
exposed to rinsing with tap water and left to dry under ambient conditions.
Exolit AP 422 (ammonium polyphosphate; n > 1000)
was supplied by Shandong Shi’an Chemical Co. (China). ADM Chemical
Industries (ADMICO; Egypt) supplied us with Decoseal 2540 silicone
rubber. Merck supplied the petroleum ether (pether; 60–80 °C).
Boric acid (H3BO3), dysprosium oxide (Dy2O3), europium oxide (Eu2O3), strontium carbonate (SrCO3), and aluminum oxide (Al2O3) were all provided by Aldrich (Egypt) and Merck
(Egypt).
Preparation of RESAO
The previously
established solid-state high-temperature synthesis procedure was utilized
to make the alkaline earth-activated aluminum strontium oxide.[43] Al2O3 (2 mol), SrCO3 (1 mol), dysprosium oxide (0.03 mol), boric acid (0.2 mol),
and europium oxide (0.02 mol) were mixed in EtOH (100%; 400 mL). Once
homogenized (25 kHz; 60 min), the suspension was dried at 90 °C
overnight for 23 h. The provided powder was milled for 2 h and exposed
to sintering for 3 h at 1300 °C in an environment of reductive
carbon. To get microparticles of phosphor, the produced residue was
subjected to a grinding and sieving procedure. To prepare the phosphor
nanoparticles, the top-down approach[44] was
applied by charging the previously prepared phosphor micro-scale powder
(10 g) into a stainless steel ball milling tube (20 cm) mounted on
an oscillating disk, where RESAO nanoparticles were produced utilizing
Triple Roll Mill ES80. Throughout 24 h, a 0.1 cm silicon carbide ball
was used to repeatedly collide with the ball mill vial containing
the phosphor particles and the vibrating disk for 23 h to produce
the desired RESAO nanoparticles.
Preparation
of Multifunctional Linen
A solution of RTV (15%; w/v) in
pether (petroleum ether) was exposed
to stirring for 45 min. Exolit AP 422 (15%; w/v) was added, and the
provided solution was stirred for 45 min. RESAO nanoparticles were
added at various contents: 0, 0.05, 0.1, 0.25, 0.5, 0.75, 1, 1.25,
1.5, 1.75, and 2% w/w. The provided mixtures were represented by RESAO-0,
RESAO-1, RESAO-2, RESAO-3, RESAO-4, RESAO-5, RESAO-6, RESAO-7, RESAO-8,
RESAO-9, and RESAO-10, respectively. The pristine uncoated linen is
represented by the blank sample, whereas the phosphor-free coated
linen is represented by RESAO-0. Each mixture was homogenized (25
kHz) for 30 min. Linen fabrics (10 × 15 cm2) were
spray-coated with the synthesized nanocomposites at room temperature.
The spray-coating process was performed utilizing Lumina automated
spraying gun (STA-6R; Fuso Seiki Co. Ltd; Tokyo, Japan) equipped with
an orifice-sized spraying nozzle (1 mm) placed at 20 cm from the linen
fabric. Pressurized air (250 kPa) was employed as a carrier gas. The
spraying nozzle was pushed back and forth over the linen fabric at
approximately 3 cm s–1 while spraying at a 10 mL
min–1 flow rate. An air-drying process (30 min)
was performed to completely evaporate the solvent from the treated
linen. Figure shows
a schematic representation of the preparation procedures of functional
linen.
Figure 1
Schematic representation demonstrating the preparation procedures
of multifunctional textile.
Schematic representation demonstrating the preparation procedures
of multifunctional textile.
Analysis Methods
Morphologies
and Elemental Compositions
Both shape and size of RESAO were
investigated by JEOL1230 (Japan).
An ultrasonic bath at 35 kHz homogenized the phosphor powder for 15
min before being put onto a Cu-grid to create a suspension for the
TEM study. The morphology and chemical compositions of linen fabrics
were examined by Quanta FEG250 SEM and TEAM EDS (Czech Republic),
respectively. ImageJ software loaded on SEM was used to measure the
diameters of nanoparticles on the linen fabric surface. In addition,
AXIOS XRF was used to evaluate the chemical composition of the spray-coated
textile samples. A Nicolet Nexus 670 spectrophotometer was used to
record FTIR spectra (400–4000 cm–1) in transmission
mode.
Hydrophobicity Screening
Dataphysics
OCA15EC (GmbH, Germany) was employed to determine contact angle, slide
angle, and wettability time.[45] The ASTM
D-7334 standard protocol was used to take all measurements. An adhesive
tape (double-sided) was employed to connect the cloth sample to a
glass slip to create a flat surface.
Photoluminescence
Spectra
The photoluminescence
spectral analysis of linen was carried out by the JASCO FP6500 (Japan).
Initial exposure of the luminous linen fabric to UV light for 15 min
was done using a 150 W xenon arc lamp, which was used to determine
the decay time. Once the ultraviolet lamp had been blocked, the data
were collected in complete darkness. A UV light (6 W; 365 nm) positioned
5 cm above the cloth was used to examine the fabric luminescence reversibility.
To restore the fabric to its original state, the light supply was
removed and the sample was placed in a dark box for 10 min. Some cycles
of the above procedure were undertaken, and after each cycle, the
emission spectra were recorded.
Coloration
Measurements
CIE Lab
and color strength (K/S) were employed to investigate changes in the
color of the spray-coated linen fabrics, where lightness from blackest
(0) to whitest (100) was represented by L*, color
ratio of green(−) to red(+) was represented by a*, and color ratio of blue(−) to yellow(+) was denoted by b*[46] Images of luminescent linen
were captured using a Canon A710IS under visible daylight, ultraviolet
rays, and complete darkness.
Comfort
Evaluation
Measurements
of uncoated and coated linen bend lengths[47] were made using a Shirley Stiffness apparatus under British specification
3356:1961. A Textest FX3300 was used to measure air permeability[48] at 100 Pa in accordance with Standard ASTM D737.
Flammability Testing
The char length
was determined using the standard BS 5438 (1989) protocol.[49] The char length is defined as the linen fabric
length (mm) destroyed by flame.
Durability
Assessment
The linen
fabrics (10 × 15 cm2) were subjected to different
laundering cycles, including 5, 10, 15, 20, 25, 30, 35, and 40 cycles,
according to AATCC 61 (1989).[50] At 40 °C,
the samples were washed in an aqueous solution of detergent (66 g;
AATCC standard) in a launder-o-meter appliance. Every laundry cycle
lasted 45 min. After each cycle, the char length was reported as a
measure of durability.
Antimicrobial Activity
The coated
linen was tested for antibacterial characteristics against Escherichia coli, Staphylococcus aureus, and Candida albican microorganisms.
The AATCC 100:1999 standardized method[51] was used for microbial counting for antimicrobial testing, which
is a quantitative process.
Ultraviolet Protection
To verify
the ultraviolet shielding capabilities of the produced fabrics, the
ultraviolet protection factor (UPF) was determined. It was recorded
using the AATCC (Transmittance) 183 (2010) UVA standard technique.[52]
Results
and Discussion
Preparation of Smart Linen
Photoluminescent
smart linen fabrics with flame-resistant and hydrophobic qualities
were developed utilizing a silicone rubber composite containing Exolit
AP 422 as a flame-resistant substance and RESAO as a luminescent substance.
As a superhydrophobic layer, the TV matrix held both RESAO nanoparticles
and Exolit AP 422 to the surface of the linen cloth. As shown in Figure , the size of the
obtained RESAO particles was reduced to yield nanoscale powder with
a diameter range of 25–55 nm. After synthesis of RESAO microparticles
using the solid-state high-temperature method,[43,53,54] the RESAO nanoparticles were produced using
the top-down approach.[44] When phosphor
nanoparticles were included in the RTV multifunctional film that was
applied to linen, the efficient dispersion of those nanoparticles
must be ensured throughout the matrix. This is beneficial to provide
a transparent film on the linen surface. Silicone rubber and Exolit
AP 422 nanoparticles were combined in petroleum ether, and then phosphor
nanoparticles with predetermined total concentrations were added.
During the spray-coating technique, each nanocomposite was applied
to a linen surface under ambient circumstances. Nanocomposite comprising
silicone rubber, Exolit AP 422, and aluminum strontium oxide nanoparticles
doped with lanthanides was used in this study to impart the linen
samples fire retardancy, photoluminescence, and hydrophobic activity.
Figure 2
TEM images
of RESAO nanoparticles.
TEM images
of RESAO nanoparticles.
Morphological
Study of Linen
Various
analytical methods were used to inspect the morphological properties
of the coated fibers. The luminescent, flame-retardant, and superhydrophobic
properties of sprayed fabrics were illustrated by studying their morphological
structures. SEM images of RESAO-1 and RESAO-10 are shown in Figure . The spray-coated
linen fibers demonstrated a homogeneously distributed film of nanoscale
hierarchical architectures that explains the promoted functional characteristics
of the coated linen. An increase in roughness was achieved by achieving
these nanohierarchical structures. This resulted in linen fibers that
were more hydrophobic than blank linen.[55] According to Table , EDX was employed to analyze the chemical composition of the sprayed
textiles. The chemical contents investigated at three locations on
the sample surface were identical, demonstrating homogeneous dispersion
of RTV-RESAO-Ex nanocomposite on the linen surface. Since linen is
made up of carbohydrate cellulose polymer, where oxygen (O) and carbon
(C) are the primary elements. In addition, EDX detected silicone (Si)
owing to RTV and phosphorus (P) owing to Exolit AP 422. Other elements
including Al, Sr, Dy, and Eu were also detected owing to RESAO nanoparticles.
XRF was used to establish the chemical compositions of the sprayed
fabrics, as summarized in Table . A very accurate approach for evaluating the element
contents at extremely low concentrations is EDX. WD-XRF, on the other
hand, offers an elemental recognition technique with a detection limit
larger than 10 mg kg–1.[56] Because certain elements (Eu and Dy) on the sprayed fabric surface
exist in extremely low concentrations, XRF provides partial elemental
identification, including Si, Sr, and Al. WD-XRF was unable to identify
either Dy or Eu due to their very low concentrations. The elemental
contents identified by either XRF or EDX were comparable to the molar
ratios used in the preparation of RESAO and RTV-RESAO-Ex nanocomposites.
Figure 3
SEM micrographs
of spray-coated linen; RESAO-1 (a, b), and RESAO-10
(c, d).
Table 1
EDS Elemental Identification
(wt %)
of Coated Fabrics Inspected at Three Positions (P1, P2, and P3)
sample
C
O
P
Si
Sr
Al
Eu
Dy
blank
60.76
39.24
0
0
0
0
0
0
RESAO-1
P1
41.73
32.21
6.11
17.29
0.81
1.51
0.22
0.12
P2
41.90
32.54
6.43
17.96
0.73
1.32
0.23
0.07
P3
41.27
32.01
6.04
17.73
0.87
1.63
0.28
0.17
RESAO-7
P1
39.76
34.70
5.12
15.06
1.80
2.64
0.61
0.31
P2
39.91
34.73
5.73
15.74
1.62
2.44
0.64
0.37
P3
39.27
34.24
5.32
15.60
1.88
2.72
0.59
0.38
RESAO-10
P1
38.65
35.11
4.65
14.53
2.22
3.42
0.90
0.52
P2
38.80
35.84
4.56
14.91
2.04
3.62
0.83
0.58
P3
38.47
35.31
4.25
14.70
2.30
3.50
0.78
0.69
Table 2
Wavelength-Dispersive
X-ray Fluorescence
(WD-XRF) Detected Elements of Coated Linen Fabrics
elemental
contents (wt %)
element
RESAO-1
RESAO-7
RESAO-10
Si
87.33
60.64
47.80
Sr
4.95
13.40
18.53
Al
7.72
25.96
33.67
SEM micrographs
of spray-coated linen; RESAO-1 (a, b), and RESAO-10
(c, d).Figure shows the
FTIR spectral analysis applied to inspect the functional substituents
on linen fabrics. The typical absorbance peaks of blank linen were
observed at 3341 cm–1 attributed to stretching hydroxyl,
2905 cm–1 owing to stretching aliphatic C–H,
1025 cm–1 assigned to stretching ether (C–O),
and 1451 cm–1 attributed to bending aliphatic C–H.
It was discovered that the intensities of both the bending and stretching
bands of the aliphatic C–H increased after coating with the
aliphatic-rich RTV. Furthermore, the hydroxyl group’s stretching
vibration was shown to diminish. Stretch and bend vibrations were
used to monitor the Exolit AP 422 ammonium group at 2905 and 1451
cm–1, while the bands of P–OH, P–O,
and P–O–P were monitored at 1558, 1317, and 1157 cm–1, respectively. The bent vibration of Si–O
caused an absorption peak at 564 cm–1. There were
no significant shifts in the measured bands or variations in their
intensities to confirm an efficient and complete coating of textiles.
Figure 4
FTIR spectral
analysis of linen fabrics; blank (a), RESAO-1 (b),
RESAO-4 (c), RESAO-7 (d), and RESAO-10 (e).
FTIR spectral
analysis of linen fabrics; blank (a), RESAO-1 (b),
RESAO-4 (c), RESAO-7 (d), and RESAO-10 (e).
Hydrophobic Activity
The spray-coated
fabrics were examined for their hydrophobic screening properties (Figure and Table ). The RTV-RESAO-Ex layer spray-coated
onto the fibrous textile surface was thin. Filling in spaces and voids
between fibers, the RTV-RESAO-Ex composite was monitored to generate
a rougher surface. The contact angle of blank linen (uncoated linen)
was not identified (0°) owing to its high wettability. The contacting
angle of phosphor-free coated linen (RESAO-0) was enhanced to 139.8°.
The contact angle of the RESAO-1-treated linen was further enhanced
to 140.4°. The contact angle increases significantly from 140.4°
(RESAO-1) to 152.4° (RESAO-8) with increasing RESAO ratio. However,
when the quantity of ASO was further increased, the static contact
angle decreased from 152.4° (RESAO-8) to 151.3° (RESAO-10).
As the amount of RESAO nanoparticles trapped on the fabric’s
surface increases, roughness increases as well.[55] However, the greater increase of RESAO nanoparticle concentration
can significantly reduce the spaces between those RESAO particles.
This might have a detrimental impact on the surface roughness, resulting
in lower static contact angles.[57] To provide
a smoother surface, RESAO nanoscaled particles were packed into the
spaces between fibers. As a result, surface roughness was reduced
by increasing the total RESAO nanoparticle concentration more than
RESAO-8. RESAO-8 might be considered the nanocomposites’ optimal
total RESAO content in this aspect. The sliding angles of the treated
and untreated textiles were compared. The linen hydrophobicity was
found to increase with increasing RESAO, leading to a much higher
increment in the wettability time than blank linen (5 s). The present
approach can thus be described as a simple and low-cost treatment
procedure that does not need the use of complicated tools or lengthy
processes. Aside from that, the present straightforward technology
can be used to industrially produce luminescent, flame-retardant,
and hydrophobic linen products for a variety of uses, including textile
packaging and other protecting fabrics. Silicone-coated fibers are
distinguished by their hydrophobic nature and their ability to permeate
oil while holding water.[58] A hydrophobic
textile with probable water–oil separation characteristics
may be made using the current method.
Figure 5
Contact angles images of treated linen
fabrics; RESAO-0 (a), RESAO-1
(b), RESAO-4 (c), and RESAO-8 (d).
Table 3
Hydrophobic Data Screening of Blank
(Uncoated) and Treated Linena
sample
CA (deg)
SA (deg)
WT (min)
blank
0
0
0
RESAO-0
139.8
15
30
RESAO-1
140.4
15
35
RESAO-2
141.0
15
45
RESAO-3
142.5
15
45
RESAO-4
144.0
14
55
RESAO-5
145.3
13
>60
RESAO-6
148.0
11
>60
RESAO-7
151.6
10
>60
RESAO-8
152.4
9
>60
RESAO-9
151.8
8
>60
RESAO-10
151.3
8
>60
CA represents contact angle, SI
represents sliding angle, and WT represents wettability time.
Contact angles images of treated linen
fabrics; RESAO-0 (a), RESAO-1
(b), RESAO-4 (c), and RESAO-8 (d).CA represents contact angle, SI
represents sliding angle, and WT represents wettability time.
Flame Resistance Assessment
Because
it was completely burned, the blank (uncoated) linen sample did not
pass the flame test, as indicated in Table . However, when exposed to a fire, the coated
linen showed outstanding flame-retardant efficacy, with burn progress
being tracked and stopping instantaneously when the flame supply was
removed. The char length of the phosphor-free fabric (RESAO-0) was
highly improved to 52 mm compared to the uncoated blank fabric. The
char length of the sprayed textile was found to further decrease as
the RESAO ratio increased. Exolit AP 422 was cross-linked with RTV
to increase the fire resistance property. Increasing the RESAO ratio
from 0.05 to 1.25% reduced the char length from 51 to 40 mm, respectively.
However, the char length did not alter much when the RESAO ratio was
increased from 1.25 to 2%. Exolit AP 422, an ecologically friendly
and formaldehyde-free flame retardant, has been to replace the Pyrovatex-based
flame retardants, which are expensive and harmful to the environment
and human health. As a result, the present technology can lower the
amount of harmful formaldehyde emitted by Pyrovatex.
Table 4
Impacts of RESAO Content on Linen
Flammabilitya
sample
DCL (mm)
MCW (mm)
Blank
Complete Burning
RESAO-0
52
17
RESAO-1
51
18
RESAO-2
51
17
RESAO-3
50
18
RESAO-4
47
17
RESAO-5
45
18
RESAO-6
42
17
RESAO-7
40
18
RESAO-8
40
17
RESAO-9
39
18
RESAO-10
40
18
DCL represents
the damaged char
length, and MCW represents the maximum char widths.
DCL represents
the damaged char
length, and MCW represents the maximum char widths.The flame-retardant linen sample
(RESAO-8) was washed to examine
the effects of washing on its durability. RESAO nanoparticles and
Exolit AP 422 were attached to the fabric surface utilizing RTV as
a trapping bulk. As shown in Figure , the char length was reported after each laundry cycle.
For 35 washes, the char length was observed to gradually widen. However,
after 35 wash cycles, the sample was found to completely burn.
Figure 6
Impacts of
laundry cycles on linen flammability.
Impacts of
laundry cycles on linen flammability.
Mechanical and Colorimetric Screening
The
primary goal of using the spray-coating procedure is to create
a water-repellent textile surface while yet allowing the cloth to
move and breathe freely. It was found that applying RTV-RESAO-Ex nanocomposites
using the spray-coating procedure had a significant influence on the
fabric’s physical properties. Table summarizes the screening results of the
comfort properties, including bend length and air permeability. When
the quantity of RESAO was increased, the treated linen fabrics showed
negligible impacts on air permeability compared to the uncoated blank
linen. Compared to blank linen, the treated linen had slightly higher
bending lengths. Table summarizes the CIE Lab coordinates that were used to analyze the
possible color impacts of the RTV-RESAO-Ex layer on coated linen.
The coated textiles showed a slight decrease in L* with the addition of RESAO. There were minor differences in a* and b* after increasing the RESAO quantity,
indicating the creation of a transparent layer on the textile surface.
The inherent characteristics of the sprayed fabrics were not significantly
impacted by the photoluminescent, fire-resistant, and superhydrophobic
coated film.
Table 5
Comfort Screening of Blank and Coated
Fabricsa
BL (cm)
sample
weft
warp
AP (cm3·cm–2·s–1)
blank
3.97
4.42
44.29
RESAO-0
4.10
4.66
43.83
RESAO-1
4.93
5.36
42.75
RESAO-2
5.07
5.53
42.46
RESAO-3
5.23
5.96
42.11
RESAO-4
5.50
6.17
41.89
RESAO-5
5.73
6.46
41.30
RESAO-6
5.80
6.17
40.78
RESAO-7
6.04
6.35
40.42
RESAO-8
6.15
6.52
40.06
RESAO-9
6.29
6.73
39.94
RESAO-10
6.48
6.90
39.47
BL represents the
bend length, and
AP represents the air permeability.
Table 6
Coloration Properties of Blank and
Sprayed Substrates
sample
L*
a*
b*
blank
93.04
–3.18
0.21
RESAO-0
92.43
–2.92
0.47
RESAO-1
91.11
–2.66
0.63
RESAO-2
90.59
–2.30
0.78
RESAO-3
89.85
–1.92
0.94
RESAO-4
88.90
–1.73
1.16
RESAO-5
86.76
–1.50
1.38
RESAO-6
86.35
–1.56
1.54
RESAO-7
86.05
–1.40
1.73
RESAO-8
85.93
–1.14
1.88
RESAO-9
85.44
–0.94
2.12
RESAO-10
84.75
–0.84
2.38
BL represents the
bend length, and
AP represents the air permeability.
Photoluminescence
Spectral Analysis
The spray-coating method was used to embellish
the fibrous linen
surface with the produced RESAO nanoscaled particles. Photographs
of RESAO-7 were taken under visible daylight and UV irradiation (365
nm), as shown in Figure . Those dissimilar conditions led to a wide range of colorimetric
changes, including white in daylight and green under UV rays. To keep
RESAO attached to the fabric, RTV was used as a kind of organic matrix.
Because the phosphorescent layer formed by trapping RESAO and Exolit
AP 422 in the RTV film has the same photoluminescence wavelength as
the RESAO powder,[8] no significant faults
in the nanocomposite film’s phosphorescence characteristics
were identified. Using linen that is superhydrophobic, flame-retardant,
and photoluminescent, this work presents the first example of multifunctional
linen fibers.
Figure 7
Photos of RESAO-7 under daylight (a) and UV rays (b).
Photos of RESAO-7 under daylight (a) and UV rays (b).Illustration of both excitation and fluorescence
spectra for the
coated linen fabrics is shown in Figures and 9. The absorption
spectra were found to increase with increasing RESAO ratio in the
nanocomposite coating to indicate concentration-dependent absorption
spectra (Figure ).
On the other hand, the emission spectra were also found to increase
with increasing time of exposure to UV light to indicate irradiation
time-dependent absorption spectra (Figure ). Under UV light, all of the treated samples
exhibited reversible emission. However, the treated linen samples
with a higher RESAO content from RESAO-8 to RESAO-10 showed long-persistent
phosphorescent emission because they continued to produce light even
after the UV source was turned off. The samples between RESAO-1 and
RESAO-7 showed fluorescence without emission bands visible after turning
off the ultraviolet lamp. The linen substrates that could induce long-lasting
phosphorescence were those treated with a quantity of RESAO equivalent
to or greater than RESAO-8. Thus, the RESAO-7 linen sample can be
reported as the optimal sample with the greener fluorescence emission
and lowest RESAO content. This makes RESAO-7 the suitable luminescent
linen sample for anticounterfeiting applications. The emission wavelength
was measured at 519 nm, resulting in a bright and wide emission band.
Figure 8
Excitation
spectral analyses of various linen fabrics with different
ratios of RESAO nanoparticles: RESAO-1 (a), RESAO-3 (b), RESAO-5 (c),
RESAO-7 (d), and RESAO-10 (e).
Figure 9
Fluorescence
spectral analyses of RESAO-7 versus ultraviolet irradiation
time (10–50 s).
Excitation
spectral analyses of various linen fabrics with different
ratios of RESAO nanoparticles: RESAO-1 (a), RESAO-3 (b), RESAO-5 (c),
RESAO-7 (d), and RESAO-10 (e).Fluorescence
spectral analyses of RESAO-7 versus ultraviolet irradiation
time (10–50 s).The treatment of linen
with the RTV-RESAO-Ex nanocomposite indicated
that as the RESAO ratio increased, so did the decay time of the coated
sample. Figure depicts
the decay time curve of linen treated with the RTV-RESAO-Ex nanocomposite.
Increases in the overall concentration of RESAO nanoparticles resulted
in more intensified spectral band for the coated samples at the same
wavelength. The decay time profile was nonlinear as a function of
time. However, there were two distinct phases of decay, with the first
stage showing a fast progression, followed by a more gradual decline.
It has been common to use Dy3+ and Eu2+ as traps
with the capacity to extend the phosphorescence time in long-lived
phosphors. Phosphorescence emission is dependent on the density of
the traps, while its persistent emission is linked to the depth of
the entrapped photons. As a result, the fibers of luminous linen continue
to shine at night. It has been known that the transition of Eu(II)
[4f65D1↔4f7] is responsible
for RESAO phosphorescence.[7] Neither Dy(III)
nor Eu(III) displayed any distinctive emission bands. This shows that
Eu(III) is completely exchanged to Eu(II), and the photons held by
Dy3+ have been transferred to Eu2+. The absorption
spectral analysis showed a wide band (400–675 nm). This large
bandwidth allows for a wide variety of electromagnetic spectrum excitation.
Dy(III) causes the discharge of hole traps after the ultraviolet lamp
has been removed. Eu(II) receives the released hole traps followed
by the transition of Eu(II) to ground state, where it exhibits a long-lasting
luminescence. As shown in Figure , both reversibility and photostability of cured linen
were tested using repeated cycles of exposure to UV irradiation and
darkness. It was initially subjected to UV radiation for 5 min and
put in the dark for 10 min to discharge light and restore its original
white color. After each cycle, the intensity of fluorescence was measured
to indicate that the photostability of the material was high.
Figure 10
Decay time
of various linen fabrics with different ratios of RESAO
nanoparticles: RESAO-7 (a), RESAO-8 (b), RESAO-9 (c), and RESAO-10
(d).
Figure 11
Reversibility of the RESAO-7-coated linen
sample at 519 nm.
Decay time
of various linen fabrics with different ratios of RESAO
nanoparticles: RESAO-7 (a), RESAO-8 (b), RESAO-9 (c), and RESAO-10
(d).Reversibility of the RESAO-7-coated linen
sample at 519 nm.
Antimicrobial
and Ultraviolet Blocking Activity
The plate agar count technology
was used to evaluate antibacterial
effectiveness against E. coli and S. aureus bacteria and C. albicans fungus. Table summarizes
the antibacterial increase percentage triggered by the added quantity
of RESAO. The treated linen demonstrated antibacterial activity ranging
from bad, good, and very well to outstanding as the percentage of
RESAO increased. The UV blocking ability of treated linen at various
SAOED contents was evaluated by UPF as shown in Table . The improved UV absorbance of RESAO owing
to its electronic structure explains the improved UV shielding of
coated fabrics with increasing RESAO ratio.
Table 7
Both Antimicrobial
Activity (Reduction
%) and UV Blocking of Sprayed Textiles at Different RESAO Contents
RESAO (wt %)
S. aureus
E. coli
C. albicans
UPF
RESAO-1
15 ± 1.3
16 ± 1.0
0.00
83
RESAO-2
18 ± 1.1
20 ± 1.1
0.00
117
RESAO-3
22 ± 1.2
25 ± 1.3
0.00
125
RESAO-4
25 ± 1.4
28 ± 1.0
0.00
164
RESAO-5
28 ± 1.3
31 ± 1.0
0.00
183
RESAO-6
30 ± 1.0
35 ± 1.2
0.00
217
RESAO-7
32 ± 1.0
39 ± 1.0
9 ± 1.1
228
RESAO-8
33 ± 1.1
41 ± 1.4
9 ± 1.0
295
RESAO-9
33 ± 1.1
42 ± 1.3
9 ± 1.2
330
RESAO-10
34 ± 1.0
42 ± 1.1
9 ± 1.1
355
Conclusions
Spray
coating was employed as a simple approach to manufacture
multifunctional linen fabrics. The lanthanide-doped aluminate was
utilized as a photoluminescent, UV shielding, and antimicrobial agent.
The ecologically friendly organic Exolit AP 422 was employed as a
fire-resistant agent. The environmentally benign RTV was utilized
as a superhydrophobic agent and a film matrix to hold both flame-retardant
and luminous phosphor agents onto the textile surface. Immobilization
of lanthanide-doped aluminate onto linen surface provides photoluminescence
while maintaining the fabric’s intrinsic properties, such as
air permeability and elasticity. TEM analysis was employed to explore
the morphology of the prepared RESAO nanoparticles (25–55 nm).
The treated linen morphology, elemental composition, emission spectra,
comfortability, and mechanical qualities were all examined in depth.
Different analytical methods were used to examine the treated linen
surface morphology. Upon excitation of spray-coated fabrics at 366
nm, the emission wavelength was detected at 519 nm. The linen substrates
that could induce long-lasting phosphorescence were those treated
with a quantity of RESAO equivalent to or greater than 1.5%. Thus,
the linen sample with a RESAO ratio of 1.25% can be reported as the
optimal sample with the greener fluorescence emission and lowest RESAO
content, making it suitable for anticounterfeiting applications. Char
length was used to highlight the considerable differences in the flame-retardant
activity between coated and uncoated linen fabrics. The char length
ranged between 52 and 40 mm, but blank linen was entirely burned during
the flammability examination. Linen textiles treated with the Exolit
AP 422 proved to be washable for 35 cycles. When the quantity of lanthanide-doped
aluminum strontium oxide nanoparticles was increased, the contacting
angles increased from 139.8 to 152.4°, while the slide angles
decreased from 15 to 8°. A similar rise in the wettability time
occurred when the number of pigment particles was increased on the
fabric surface. The treated linen comfort properties were examined,
and the bend length and air permeability findings were good. The luminosity
of the treated linen samples was evident as they emitted a strong
green color under UV irradiation.
Authors: Hanan K Alzahrani; Alaa M Munshi; Afrah M Aldawsari; Ali A Keshk; Basim H Asghar; Hanan E Osman; Mohamed E Khalifa; Nashwa M El-Metwaly Journal: Luminescence Date: 2021-02-16 Impact factor: 2.464
Authors: Ahmed Hameed; Enas Aljuhani; Tahani M Bawazeer; Samar J Almehmadi; Alia Abdulaziz Alfi; Hana M Abumelha; Gaber A M Mersal; Nashwa El-Metwaly Journal: Luminescence Date: 2021-07-26 Impact factor: 2.464