Narumi Asano1, Shinji Sugihara2,3, Shin-Ichiro Suye1,2, Satoshi Fujita1,2. 1. Department of Frontier Fiber Technology and Science, Graduate School of Engineering, University of Fukui, 3-9-1, Bunkyo, Fukui 910-8507, Japan. 2. Life Science Innovation Center, University of Fukui, 3-9-1, Bunkyo, Fukui 910-8507, Japan. 3. Department of Applied Chemistry and Biotechnology, Graduate School of Engineering, University of Fukui, 3-9-1, Bunkyo, Fukui 910-8507, Japan.
Abstract
Nanofibrous nonwoven fabrics have attracted attention as porous adsorbents with high specific surface areas for the safe and efficient treatment of spilled organic dyes and petroleum. For this purpose, a method of fabricating porous nanofibers with high specific surface areas would be highly beneficial. In this study, the phase separation in nanofibers electrospun from blended solutions of immiscible polymers [poly(styrene) (PS) and poly(vinylpyrrolidone) (PVP)] was investigated. The removal of PVP as a sacrificial polymer afforded the imprinting of mesopores (40-70 nm) in the PS nanofibers. The effects of solution composition (PS/PVP in N,N-dimethylformamide) on the structure formation in the fibers were investigated. The nanofibers thus obtained could selectively adsorb low-molecular-weight hydrophobic dyes, such as Nile Red and Oil Red O. Thus, it is expected that the combined approach of electrospinning of immiscible polymer blends and phase separation-induced patterning can be applied to the fabrication of functional nanofibers for diverse applications.
Nanofibrous nonwoven fabrics have attracted attention as porous adsorbents with high specific surface areas for the safe and efficient treatment of spilled organic dyes and petroleum. For this purpose, a method of fabricating porous nanofibers with high specific surface areas would be highly beneficial. In this study, the phase separation in nanofibers electrospun from blended solutions of immiscible polymers [poly(styrene) (PS) and poly(vinylpyrrolidone) (PVP)] was investigated. The removal of PVP as a sacrificial polymer afforded the imprinting of mesopores (40-70 nm) in the PS nanofibers. The effects of solution composition (PS/PVP in N,N-dimethylformamide) on the structure formation in the fibers were investigated. The nanofibers thus obtained could selectively adsorb low-molecular-weight hydrophobic dyes, such as Nile Red and Oil Red O. Thus, it is expected that the combined approach of electrospinning of immiscible polymer blends and phase separation-induced patterning can be applied to the fabrication of functional nanofibers for diverse applications.
Spillage and discharge
of organic dyes and petroleum pose grave
threats to the ecology and health of living organisms. Various techniques,
such as oxidation,[1] coagulation,[2] biodegradation,[3] photocatalytic
decomposition,[4] and adsorption,[5] have been developed and used to treat dyes and
oils. In particular, porous adsorbents with large specific surface
areas are highly desired owing to their reusability. Electrospun nanofiber-based
nonwoven fabrics are promising porous materials that have been used
in various biomedical applications, including scaffolds for tissue
engineering,[6,7] wound dressings,[8] drug delivery system,[9] and affinity
carriers.[10] Being more permeable than other
porous materials, these fabrics are also suitable for separation applications.[10] Electrospinning is a well-known method for preparing
nanofibers, in which a polymer solution is electrified and injected
from a spinneret onto a collector.[11−15] Examples of electrospun nanofibers reported previously
as adsorbent materials include poly(vinylidene fluoride)/graphene
oxide,[16] poly(vinylidene fluoride)/SiO2,[17] poly(styrene) (PS)/superfine
powdered activated carbon,[18] and PS/SiO2.[19] In all previous studies, the
matrix polymer was blended with other compounds to improve the specific
surface area and adsorption capacity. However, the porous structure
of the matrix polymer inside remained unchanged.Recently, molecular
imprinting has garnered significant attention
for the fabrication of surface-modified polymeric materials. Molecular
imprinting is a technique in which a monomer is polymerized in the
presence of a template molecule, followed by the removal of the template
molecule to create voids that are complementary to the template molecule
in shape, size, and chemical functionality.[20,21] Molecular imprinting has been investigated for a wide range of applications,
including chromatography,[22] drug delivery,[23] and biosensing.[24] It is expected that nanofibrous adsorbent materials could be fabricated
with molecular recognition sites on the surface by applying molecular
imprinting technology.[25,26]In this study, inspired
by molecular imprinting, we focused on
the effects of the polymer blend composition on the nanofiber structure
and developed a novel method of patterning porous structures in nanofibers.
Indeed, the phase separation occurs inside nanofibers electrospun
from immiscible polymer blends as the solvent evaporates, forming
various morphologies, such as core–shell and sea–island
structures.[27−29] Using this process, melt-blown nonwoven fabrics with
pores of approximately 100 nm have also been obtained.[30] However, electrospinning is a complicated process
with several parameters that can affect the structure of the resulting
fibers. Although numerous studies have been focused on this process,
the mechanism of structure formation remains unrevealed. Therefore,
it is difficult to control these phase-separated structures.Herein, PS and poly(vinylpyrrolidone) (PVP), which are a hydrophobic
matrix polymer and hydrophilic sacrificial polymer, respectively,
were dissolved in N,N-dimethylformamide
(DMF). They were then electrospun into nanofibers containing mesostructures
through phase separation. The mesostructure formed by phase separation
after electrospinning was imprinted onto the remaining hydrophobic
polymer after the sacrificial polymer was washed away with water.
The nanofibrous nonwoven fabric thus obtained had interconnected mesopores
linked with the fiber surface and therefore could be used as an adsorbent
with a large specific surface area. The adsorption potential of the
obtained mesoporous fibers was demonstrated via adsorption experiments
using hydrophobic dyes. These fibers have potential for use not only
as filter materials but also as medical materials, including scaffolds
for regenerative medicine and drug carriers loaded with biomolecules.
Results
Preparation
of Polymer Blends
First, the phase separation
behavior of the polymer blend was investigated. The blend solution
was prepared by adding the PVP solution to the PS solution. The concentration
of each polymer was adjusted between 5 and 15%. This range was selected
because at concentrations ≤5%, fibers could not be electrospun,
whereas the blend solution was too viscous to be injected at concentrations
≥15%. The states of the blend solution are shown in Figure a,b. The solution
was clear (shown in orange) at a PVP concentration of 5% and PS concentrations
of 5, 10, and 15% but appeared clouded (shown in blue and green) at
higher concentrations of PVP. In particular, when the concentration
was ≥10%, phase separation was evident after a couple of hours
(shown in green). The results of the dynamic light scattering (DLS)
measurements of the blend solutions are presented in Figure c. No colloidal particles were
detected in the 1% PVP solution, suggesting that the PVP molecular
chains were dispersed in the dilute solution. The colloidal particle
size of the 1% PS solution was approximately 30 nm. Although the 1%
PS/1% PVP blend was clear in appearance, particles with sizes of 30–300
nm were still observed. They were larger than those in the PS solution,
indicating interactions with PVP chains. It is considered that the
interactions are based on the entanglement of the molecular chains
because the polarities of PS and PVP are different. In the clouded
10% PS/10% PVP blend, three size distributions were observed, which
could be PVP, PS, and the agglomerate of PS and PVP. In particular,
there was a broad size distribution beyond 300 nm, which suggests
that high concentrations caused PS and PVP to agglomerate.
Figure 1
(a) Phase diagram
of solution of PS, PVP, and DMF. (b) Cloudiness
in PS/PVP/DMF solutions. (c) Particle size distributions of PS/PVP/DMF
solutions as determined using DLS.
(a) Phase diagram
of solution of PS, PVP, and DMF. (b) Cloudiness
in PS/PVP/DMF solutions. (c) Particle size distributions of PS/PVP/DMF
solutions as determined using DLS.
Fiber Morphology and Surface Property
The exposed hydrophilic
PVP on the surface could be removed by washing with water. Morphological
and hydrophilicity analyses of the electrospun fibers before and after
washing were conducted using scanning electron microscopy (SEM) and
water contact angle (WCA) measurement, respectively. For comparison,
the WCAs of the PVP film, PS film, and PS fiber were also measured
and were found to be 50, 89, and 145°, respectively.The
fiber morphology, average fiber diameter, and WCAs before washing
are shown in Figure . The beads were ignored while measuring the diameter because it
is difficult to define the bead diameter accurately. Finest fibers
(diameter ∼ 371 nm) were obtained from the transparent solution
with the lowest concentration (5% PS/5% PVP). However, there were
many beads and the WCA was 80° (Figure g), indicating the presence of both PS and
PVP on the fiber surface. The clouded solutions of 5% PS/10% PVP (Figure d) and 5% PS/15%
PVP (Figure a) fibers
and the clear solutions of 10% PS/5% PVP (Figure h) and 15% PS/5% PVP (Figure i) fibers had the same total polymer concentrations
of 15 and 20%, respectively, and similar average fiber diameters.
However, their morphologies were significantly different.
Figure 2
Surface characterization
of PS/PVP electrospun nanofibrous fabrics
before washing. SEM images: values are average diameter ± SD;
scale bar = 10 μm. Insets: droplet images and WCAs. The polymer
concentrations in the solution for electrospinning were (a–c)
15%, (d–f) 10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h)
10%, and (c,f,i) 15% PS.
Surface characterization
of PS/PVP electrospun nanofibrous fabrics
before washing. SEM images: values are average diameter ± SD;
scale bar = 10 μm. Insets: droplet images and WCAs. The polymer
concentrations in the solution for electrospinning were (a–c)
15%, (d–f) 10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h)
10%, and (c,f,i) 15% PS.The fibers with more
PVP exhibited smoother surfaces, more variations
in diameter, more beads, and greater adherence of the fibers with
each other (Figure a,d). The corresponding WCA was also ≤80°, indicating
the presence of PVP on the surface. The fibers with 10% PS/10% PVP
showed similar characteristics. By contrast, the fibers with high
PS contents were relatively straight and had numerous fine grooves
on their surfaces. This feature was attributable to the condensation
of water vapors in the air.[31] The WCA was
≥130°, indicating that the surface was primarily covered
with PS. Thus, fibers with variable diameters and a hydrophilic surface
were obtained from the PVP-rich 10% PS/15% PVP blend (Figure b), whereas the PS-rich 15%
PS/10% PVP blend resulted in straight fibers with a hydrophobic surface
(Figure f). The overall
WCAs after washing were ≥130° (Figure ), indicating removal of PVP from the surface.
The mass of 5% PS/5% PVP fibers decreased significantly after washing
(Figure g), which
could be due to the fragmentation of fibers during PVP removal. The
numbers of beads in the fibers spun from the PVP-rich blends also
decreased significantly after washing, as did the average fiber diameter
(Figure a,b,d), suggesting
that the outer surfaces of the fibers and beads were originally covered
with PVP.
Figure 3
Surface characterization of PS/PVP electrospun nanofibrous fabrics
after washing. SEM images: values are average diameter ± SD;
scale bar = 10 μm. Insets: droplet images and WCAs. The polymer
concentrations in the solutions for electrospinning were (a–c)
15%, (d–f) 10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h)
10%, and (c,f,i) 15% PS.
Surface characterization of PS/PVP electrospun nanofibrous fabrics
after washing. SEM images: values are average diameter ± SD;
scale bar = 10 μm. Insets: droplet images and WCAs. The polymer
concentrations in the solutions for electrospinning were (a–c)
15%, (d–f) 10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h)
10%, and (c,f,i) 15% PS.
Porosity in Fibers
Transmission electron microscopy
(TEM) analysis of fibers was performed before (Figure ) and after (Figure ) washing to examine the internal structure.
A characteristic speckled pattern was observed in the fibers from
the blends with low PVP concentrations (Figures g,h and 5g,h). The
contrast difference was more pronounced after washing, indicating
the non-uniform localization of PS and PVP in the fibers. The patterns
were approximately 40–70 nm (avg: 56 nm) in size and were elongated
along the fiber direction, indicating the mesoporous structure in
the fibers (Figure S1). In the fibers prepared
from high-concentration blends, a core–shell structure with
a clear contrast difference was observed (Figure b,c,e,f,i).
Figure 4
TEM images of the PS/PVP electrospun nanofibrous
fabric before
washing. Scale bar = 1 μm. The polymer concentrations of the
solutions for electrospinning were (a–c) 15%, (d–f)
10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h) 10%, and (c,f,i)
15% PS.
Figure 5
TEM images of PS/PVP electrospun nanofibrous
fabric after washing.
Scale bar = 1 μm. The polymer concentrations of the solutions
for electrospinning were (a–c) 15%, (d–f) 10%, and (g–i)
5% PVP and (a,d,g) 5%, (b,e,h) 10%, and (c,f,i) 15% PS.
TEM images of the PS/PVP electrospun nanofibrous
fabric before
washing. Scale bar = 1 μm. The polymer concentrations of the
solutions for electrospinning were (a–c) 15%, (d–f)
10%, and (g–i) 5% PVP and (a,d,g) 5%, (b,e,h) 10%, and (c,f,i)
15% PS.TEM images of PS/PVP electrospun nanofibrous
fabric after washing.
Scale bar = 1 μm. The polymer concentrations of the solutions
for electrospinning were (a–c) 15%, (d–f) 10%, and (g–i)
5% PVP and (a,d,g) 5%, (b,e,h) 10%, and (c,f,i) 15% PS.After washing, these fibers exhibited a core–shell
structure
with a speckled pattern on the shell layer (Figure b,e,f), which was attributed to the non-uniform
localization of PVP on the surface caused by the aggregation of PS
in the core. In the washed fibers spun from the 15% PS/15% PVP blend,
multiple contrast differences were observed in the axial direction,
suggesting the existence of multiple core-like structures. One such
fiber was frozen in liquid nitrogen, fractured, and washed with water
to remove the PVP. The SEM analysis revealed a mesoporous structure
(Figure S2). In contrast, the fibers spun
from the 15% PS/5% PVP blend exhibited no significant speckled pattern,
although a contrast difference was observed. Considering this aspect
together with the previous results, it is speculated that excess PS
formed the outer periphery of the fiber, preventing the removal of
PVP trapped inside.
Residual PVP after Washing
Attenuated
total reflectance
Fourier-transform infrared (ATR-FTIR) spectroscopy was performed to
evaluate the residual PVP on the fiber surface after washing. The
spectrum of PS has characteristic peaks corresponding to C–H
(str.) from the phenyl group at 3026 cm–1, C–C
(str.) from the phenyl group at 1601 and 1492 cm–1, and CH2 (bend.) at 1452 cm–1.[32] The spectrum of PVP has strong peaks due to
C=O (str.) at 1652 cm–1 and C–N (str.)
at 1286 cm–1.[33] The spectra
of the washed fibers, however, exhibited only the peaks of PS (Figure ), confirming the
removal of PVP. Interestingly, the peaks of PVP in the spectrum of
the 15% PS/15% PVP fibers before washing were smaller than those in
the spectrum of the 5% PS/5% PVP fibers even though the polymer ratio
was the same (1:1). As ATR-FTIR spectroscopy analysis of nanofibrous
sheets particularly emphasizes the information about the nanofiber
shell,[34] it was assumed that PVP was encapsulated
in the 15% PS/15% PVP fibers, which is consistent with the TEM observations.
Figure 6
ATR-FTIR
spectra of electrospun PS/PVP fibers. Solid line: before
washing. Dashed line: after washing. Controls: electrospun
PS nanofibers (purple) and PVP nanofibers (red).
ATR-FTIR
spectra of electrospun PS/PVP fibers. Solid line: before
washing. Dashed line: after washing. Controls: electrospun
PS nanofibers (purple) and PVP nanofibers (red).It is difficult to evaluate accurately the PVP remaining inside
the fiber using ATR-FTIR, which is a qualitative surface analysis
technique. Therefore, proton nuclear magnetic resonance (1H NMR) spectroscopy analyses of the re-solubilized washed fibers
were performed. The NMR spectra and peak attributions[35] are shown in Figure . The ratio of PS to PVP after washing was calculated from
the proton intensities of PS and PVP and used to determine the percent
of PVP removed (Table ). In the case of 5% PS/5% PVP fibers, 87% of PVP was removed. These
findings together with the SEM and TEM results indicate that PS and
PVP were well blended in the fiber and the internal PVP was almost
removed, leaving behind an interconnected porous structure. The removal
percentages of the 15% PS/5% PVP and 5% PS/15% PVP fibers were 41
and 98%, respectively. These results were attributed to the excess
polymer distributed on the outside. For the 15% PS/15% PVP fibers,
the core–shell structure was observed by TEM; however, as much
as 88% PVP was removed, suggesting that the shell was an interconnected
porous structure.
Figure 7
1H NMR spectra of PS/PVP fibers after washing.
Table 1
Amount of PVP (%) Removed as Estimated
from 1H NMR Analyses
sample
area (a + b)
area (e + f + h + i)
PVP/PS % (before washinga)
PVP/PS % (after washing)
removed PVP %
5% PS/5% PVP
9.7
1.7
100
13
87
15% PS/5% PVP
16.1
4.5
33
20
41
5% PS/15% PVP
18.9
1.6
300
6
98
15% PS/15% PVP
12.8
2.1
100
12
88
Preparation ratio in electrospinning
solution.
1H NMR spectra of PS/PVP fibers after washing.Preparation ratio in electrospinning
solution.
Dye Adsorption
The results presented thus far demonstrate
that electrospinning of the clear solution of PS and PVP produced
blended nanofibers and that washing the fibers with water resulted
in porous PS nanofibers with interconnected pores ranging in size
from 40 to 70 nm. Nanofibers with such a structure would be expected
to adsorb dyes and oils via hydrophobic interactions. They could also
exhibit different adsorption responses to dyes of different molecular
sizes. Accordingly, adsorption tests were conducted using three dyes
with different molecular weights.Pieces of the washed nanofibrous
fabric obtained from the 5% PS/5% PVP blend were evaluated. For comparison,
pieces of native PS fibrous fabric (control) prepared by electrospinning
of PS solution alone were also examined because the native PS fibers
had a relatively smooth surface.The dyes used were Nile Red
(MW: 318.4 Da), Oil Red O (MW: 408.5
Da), and Rubrene (MW: 532.7 Da), all of which are hydrophobic in nature.
Photographs of the fabrics after adsorption and the corresponding
quantitative results are shown in Figure . The amounts of Nile Red and Oil Red O adsorbed
on the washed 5% PS/5% PVP fibers were as much as five times higher
than those on the control fibers, indicating a high adsorption performance
toward hydrophobic molecules compared to that of native PS fibers.
In the case of Rubrene, only a twofold increase in adsorption was
observed because the Rubrene molecules were larger than the others
and it was difficult for them to enter the pores in the fibers.
Figure 8
Adsorption
test results for native PS fibers and washed 5% PS/5%
PVP fibers. (a) Nile Red and (b) Oil Red O. Insets show pictures of
the stained fabrics. (c) Rubrene. *p < 0.05, n = 3. The inset shows phase contrast and fluorescence microscopy
images. The stained sheets were arranged in the same eye field. The
intensity was measured with ImageJ software.
Adsorption
test results for native PS fibers and washed 5% PS/5%
PVP fibers. (a) Nile Red and (b) Oil Red O. Insets show pictures of
the stained fabrics. (c) Rubrene. *p < 0.05, n = 3. The inset shows phase contrast and fluorescence microscopy
images. The stained sheets were arranged in the same eye field. The
intensity was measured with ImageJ software.
Discussion
Electrospinning of water/oil emulsions is known
to result in a
core–shell structure with the water-soluble polymer at the
core.[36,37] The application of emulsion electrospinning
for drug release systems has been investigated because it enables
the encapsulation of low-molecular-weight compounds in nanofibers.[38] The mechanism of structuration has been ascribed
to the elongation of the polymer jet during electrospinning and the
rapid evaporation of the solvent, which causes the dispersed phase
to localize as the core and extend into an elliptical shape, forming
a core–shell structure.[39] However,
this process is unstable and difficult to control. In this study,
we systematically analyzed the effects of the compositions of PS/PVP/DMF
solutions and emulsions on the phase-separated structures of the electrospun
nanofibers.The PS/PVP/DMF solution became clouded as the polymer
concentration
increased. With further increase, the solution became unstable and
phase-separated. The clouded solution had particles with a size range
of 300–10,000 nm as measured by DLS. The Hildebrand solubility
parameters (SP values) of PS, PVP, and DMF are 17.4–19.0 MPa1/2,[40] 22.5–25 MPa1/2,[41] and 24.8 MPa1/2,[42] respectively. Thus, PVP is more soluble than
PS in DMF. In addition, the molecular weight of the PVP was lower
than that of PS. The molecules of PVP in DMF could be more extended
than those of PS. As the PVP concentration increases, the space excluded
by PVP would decrease and PS would agglomerate. Therefore, it was
concluded that the large particles formed in the clouded solution
were PS. Structural analysis of the fibers obtained from the clear
solution revealed that PS and PVP were well blended within dozens
of nanometers. The fibers formed from the clouded solutions contained
similarly mixed polymers; however, the excess polymer was exposed
on the shell surface.Scheme shows the
possible mechanism of structure formation. In the cases of clear solutions,
both PS and PVP were uniformly dispersed. Electrospinning enabled
the solvent to evaporate rapidly, resulting in fibers with miscible
PS and PVP domains. When PVP was present in excess, fibers covered
with PVP were obtained. Likewise, in the cases of clouded solutions,
when the PS concentration was low, the PS aggregates localized in
the PVP matrix were elongated into fibers. This mechanism resembles
the mechanism proposed for the electrospinning of block copolymers,
where the island phases of the core component aggregate to form a
core–shell structure.[43,44]
Scheme 1
Schematic Illustration
of the Formation Mechanism of the Mesoporous
Structure via Electrospinning of Polymer Blend Solutions with Different
Polymer Concentrations
At high concentrations, PS tended to form large particles. Even
at the tip of the Taylor cone during electrospinning, the PS particles
aggregated to form a core–shell-like structure with PS localized
to the outside, which could be explained by the fact that functional
groups and molecular species with low surface free energies localize
to the fiber surface during electrospinning in air.[45] The structure formation during electrospinning of polymer
blends depends on whether phase separation occurs before the solvent
evaporates. In the present case, it was assumed that a mesoscale structure
was formed because macroscale phase separation did not proceed due
to the large molecular weight of PS and the close solubilities of
PS and PVP. A combination of immiscible polymers would be expected
to form fibers with distinct core–shell interfaces.In
the adsorption tests, compared to Rubrene, Nile Red and Oil
Red O were easily adsorbed on the porous PS nanofibers obtained after
removing PVP. The difference in the degree of adsorption could be
due to the difference in molecular weight, which affects the entrapment
in the fiber pores. The pores on the nanofibers formed using PVP as
a template were approximately 40–70 nm in diameter according
to the TEM analysis. Mesoporous materials with selectivity are desired
as adsorbents for oils and dyes. Zeolites, for instance, are well-known
porous materials with pores 1 nm or less in size; however, mesoporous
zeolites with >10 nm pores have been reported to exhibit larger
molecular
sieving effects.[46,47] Many porous polymers also have
been reported, but the fabrication of porous nanofibers remains challenging.[48,49]The fabrication of PS nanofibers with porous surfaces via
electrospinning
has been reported. Changing the humidity during electrospinning of
the PS/DMF system[50,51] and changing the mixing ratio
of the DMF/THF solvent[52,53] affect the solvent volatilization
rate to induce the microstructure of the PS fiber surface. These methods
are simple and effective, but they require strict control of the spinning
environment, making it difficult to control the structure precisely.
Although the resulting porous structure improves the surface area,
it does not necessarily form interconnective pores inside the fibers.
In contrast, our method successfully formed a mesoporous structure
using a hydrophilic polymer, in this case, PVP, as a template. As
our method provided the porous structure by washing PVP, the surface
pores are considered to be interconnected. Thus, dye adsorption would
have occurred not only by simple adsorption on the rough surface but
also by entrapment inside the mesopores following the diffusion of
molecules into the pores. The mobility of dye molecules inside mesopores
decreases as their molecular weight decreases and as the molecules
become bulkier, which makes it more difficult for them to pass through
the mesopores. Therefore, even for molecules with slightly different
molecular weights, such as Nile Red and Rubrene, large differences
can be observed in the adsorption properties. This characteristic
is expected to be effective for the selective recovery of low-molecular-weight
molecules, which is particularly difficult in oil spills. The desorption
of dye was difficult because the adsorption was based on hydrophobic
interactions. It is difficult to reuse the PS fibers as an adsorbent
for oil and dye, but it could be employed as a disposable material
exclusively for adsorption. The difficulty in desorbing would also
lead to a procedure to stain polystyrene, which is a difficult material
to stain.
Conclusions
In this study, we focused on the relationship
between the inner
structures of fibers comprising two polymers and their miscibility.
To the best of our knowledge, this is the first report of the successful
fabrication of mesoporous PS nanofibers by imprinting the phase separation
pattern of one polymer as a sacrificial template. In addition, the
effects of the PS/PVP blending ratio on the structure of electrospun
fibers were studied. The fibers obtained from the clear solution exhibited
nanoscale blending of PS and PVP, and mesoporous PS fibers were realized
after PVP removal. The fibers obtained from the phase-separated clouded
solutions showed a core–shell-like structure. The adsorption
of hydrophobic dyes onto the porous PS fibers was noticeably higher
than that on the native PS fibers owing to the very large specific
surface area imparted by the porous structure. The average size of
the mesopores throughout the fiber was approximately 56 nm, and a
difference in the amount of adsorption was observed depending on the
size of the dye molecules, suggesting selectivity toward the adsorbed
dyes. It is anticipated that the presented methodology inspired by
molecular imprinting technology will lead to the electrospinning of
various functional nanofibers for not only adsorbents but also for
medical materials such as drug delivery materials.
Experimental
Section
Electrospinning
The polymer solutions were prepared
by dissolving PS (MW: 316,000 Da; Sigma-Aldrich, USA) and PVP (MW:
40,000 Da; Nacalai Tesque, Japan) separately in DMF, and the PVP solution
was added to the PS solution under gentle stirring. The resulting
PS/PVP/DMF mixture was vortexed, taken into a syringe, and electrospun
(NANON, MECC, Japan) through a 27G nozzle at a flow rate of 1.0 mL
h–1 and linear velocity of 3.14 m s–1 under an electric field of 1.25 kV cm–1. The fabricated
fibers were washed with water for 10 min (six times) to remove PVP.
The solution was vortexed every 20 min during electrospinning.
Dynamic
Light Scattering
Each mixture was vortexed
immediately before measurement, and a 2 mL aliquot was prepared in
a quartz cell (optical path length: 10 mm) and analyzed (SZ-100, Horiba,
Japan). The measurement range was 0.1–10,000 nm with a backscatter
angle of 173°, the wavelength was 532 nm, the measurement time
was 2 min, and the temperature was 25 °C. The measurements were
repeated three times.
Electron Microscopy
The specimens
were sputter-coated
with Pt/Pd (120 s, 15 mA, 6 Pa) prior to SEM (JSM-6390, JEOL, Japan)
analysis at an applied voltage of 15 kV. The fiber diameter and orientation
were measured from SEM images using ImageJ (ver. 1.52e). For TEM (H-7650,
Hitachi, Japan) analysis, and the fibers were spun on a carbon support
membrane (ELS-C10, Oken Shoji Co. Ltd., Japan) for approximately 10
s and observed at a voltage of 200 kV.
Water Contact Angle
A water droplet (2 μL) was
dropped on a specimen electrospun onto a glass slip, and the WCA was
measured using a drop shape analyzer (DSA-25, KRUSS, Germany) via
a tangential method at 2 s after dropping. The Young–Laplace
method was applied for hydrophobic specimens with contact angles greater
than 130°. The measurement was repeated five times for each specimen.
Attenuated Total Reflectance Fourier-Transform Infrared
The ATR-FTIR (Nicolet 6700, Thermo Scientific, USA) spectra were
obtained in the range of 400–4000 cm–1 with
a resolution of 4 cm–1 and an average of 64 scans
for each data point.
Proton Nuclear Magnetic Resonance
The 1H
NMR (JNM-ECX500II, JEOL, Japan) spectra were recorded to determine
the detailed structures of the polymers. To set an accurate chemical
shift, a coaxial insert (Wilmad-LabGlass) was used with the NMR tube
for external locking (reference: CDCl3 with 0.1% tetramethylsilane).
Adsorption Tests
Fabrics of native PS fibers and washed
5% PS/5% PVP fibers were cut into 6 × 6 cm2 pieces,
immersed in dye solutions for 3 h, and then washed with 60% propanol
until no color appeared. Propanol solutions of 0.02% Nile Red (FUJIFILM
Wako, Japan), 1% Oil Red O (Sigma-Aldrich, USA), and 0.04% Rubrene
(FUJIFILM Wako, Japan) were used as the dye solutions. The amounts
of adsorbed Nile Red and Oil Red O were determined by measuring the
absorbance (520 nm) of the fiber/tetrahydrofuran solutions using a
spectrophotometer (U-2900, Hitachi, Japan). Rubrene was quantified
via fluorescence microscopy, where the fluorescence intensity was
normalized by the intensity in the bright field.
Authors: Aditya Banerji; Kailong Jin; Mahesh K Mahanthappa; Frank S Bates; Christopher J Ellison Journal: ACS Macro Lett Date: 2021-09-20 Impact factor: 6.903
Authors: Ana Rita Gonçalves de Pinho; Ines Odila; Anne Leferink; Clemens van Blitterswijk; Sandra Camarero-Espinosa; Lorenzo Moroni Journal: Front Bioeng Biotechnol Date: 2019-09-25