Xiaoqiang Zhang1,2, Shuoshuo Yang3,4, Ruofei Lu1,2, Xingjie Zan1,3, Na Li3. 1. Xinjiang Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Urumqi 830011, China. 2. University of Chinese Academy of Sciences, Beijing 100049, China. 3. Oujiang Laboratory, Wenzhou Key Laboratory of Perioperative Medicine, Wenzhou Institute, University of Chinese Academy of Sciences, No. 1 Jinlian Road, Wenzhou 325001, China. 4. Hubei Key Laboratory of Bioinorganic Chemistry & Materia Medica, Huazhong University of Science & Technology, Wuhan 430074, China.
Abstract
Anchoring metal-organic framework (MOF) coating has attracted extensive interest due to its wide applications in drug delivery, gas storage and separation, catalysis, and so forth. Here, we reported a flexible strategy on generating ZIF-8 coatings onto diverse substrates in the scale up to hundreds cm2, independent of the geometry of the substrate, with controllable thickness, texture structure, and crystal size of coating. By understanding the mechanism and factors on the formation of ZIF-8 coatings, various zeolitic imidazolate framework coatings were successfully produced. This general strategy and in-depth insights pave the new highway to the design and synthesis of MOF coatings onto diverse substrates.
Anchoring metal-organic framework (MOF) coating has attracted extensive interest due to its wide applications in drug delivery, gas storage and separation, catalysis, and so forth. Here, we reported a flexible strategy on generating ZIF-8 coatings onto diverse substrates in the scale up to hundreds cm2, independent of the geometry of the substrate, with controllable thickness, texture structure, and crystal size of coating. By understanding the mechanism and factors on the formation of ZIF-8 coatings, various zeolitic imidazolate framework coatings were successfully produced. This general strategy and in-depth insights pave the new highway to the design and synthesis of MOF coatings onto diverse substrates.
Metal–organic frameworks (MOFs), constructed by metal ions
as coordinative center and organic ligand as linkers,[1] have become a prominent and encouraging hotspot in the
field of drug delivery, gas storage and separation, catalysis, and
so forth,[2−4] relying on their exceptionally high surface areas,
highly ordered molecular structure, and tunable microporosity. Anchoring
MOF thin coating or membrane[5] onto materials
has been demonstrated not only surmounting their limited processability
in device fabrication and related applications because of the inherent
rigid and fragile characteristics of MOFs but also endowing the bulk
materials with non-native properties originated from MOFs and expended
applications, including promoted luminescence, electronic conductivity,
pollution removal, gas separation, enhanced sensitivity in sensors,
and so forth.[6−9]Numerous strategies for generating thin MOF coatings onto
the supporting
substrates had been developed,[10] which
could be categorized into two strategies: direct and indirect. In
the direct strategy, the MOF coating was in situ settled on the supporting
substrates during MOF formation. Hydro-/solvothermal was the first-reported
successful direct approach to grow MOF thin coatings onto the gold
substrate modified by molecules with the COOH terminal group, as demonstrated
by Fischer et al. in 2005.[11] Subsequently,
Shekhah and co-workers reported a stepwise method of successful deposition
of the HKUST-1 film onto COOH- or OH-modified substrates, in which
the substrates were alternatively immersed into metal and organic
precursors.[12] Ma et al. successfully prepared
a continuous and defection-free MOF film onto polyacrylonitrile by
preseeding 2D MOF nanosheets and following step-by-step deposition
of metal ions and organic linkers.[13] Plengplung’s
team prepared ZIF-8 membranes on polyurethane foam substrates using
a combination of seed anchoring and secondary growth, in which the
substrate was modified with polyelectrolyte multilayers to enhance
the initial anchoring of ZIF-8.[14] Followed
by the bloom in a series of approaches, including dip-coating deposition,
spin-coating deposition, electrochemical deposition, epitaxial growth,
and so forth,[15−19] direct deposition of MOF coatings onto the supporting substrates
has been proposed. In the indirect strategy, MOF coatings were obtained
by launching the supporting substrate with the as-prepared free-standing
MOF film, which was synthesized at the liquid–liquid or liquid–air
interface.[20,21] Although these strategies have
been successful and the enormous potential of MOF coatings has been
proposed, there are several obstacles on the way to their industrial
applications, for example, poor processability in hydro-/solvothermal,
expensive equipments required in electrochemical deposition, time
consuming in stepwise method, specific substrate designed to direct
the growth of MOF crystals in epitaxial growth. A general approach
to the synthesis of MOF coatings on a large scale, high-efficiency,
mild conditions is still highly desired to meet the requirement for
their industrial applications.Compared to indirect approaches,
the direct approaches are expected
to receive more success because of their less step and better integration
at the interface of MOF coating and the supporting substrate, especially
in the case of the substrates with irregular shape. For direct synthesis,
one of the biggest challenges was to grow continuous MOF coatings
on inactive substrates due to the inefficient nucleation points and
lack of binding sites for MOF crystals formed in mother solution.[22,23] Modifying the substrate with functional groups (such as COOH, OH,
and NH2) that is beneficial to binding metal ions or organic
ligand was illustrated to enhance the generation of MOF coatings,
but it is limited on the substrates with capable thiolate- or silane-chemistry.
Seeking the way to endow the surface of various substrates with efficient
binding sites to metal ions and/or organic ligands was significant
to strengthen the nucleation, adherence of MOF crystals, and the following
growth of MOF coating, which was always the endeavor.The layer-by-layer
(LBL) assembly technique discovered by Decher
et al. has attracted enormous interest because of its ability to coat
abundant matters onto various substrates, independent of the shapes
and chemical compositions of the substrates.[24] Taking advantage of the functional groups formed by LBL coating,
materials expended their applications to a wide variety of fields,
including biomedicine, bioimaging, tissue engineering, separation,
and so forth, as fueled by innovation in the assembly technologies
and available materials.[25] Herein, we hypothesize
that the functional groups provided by the LBL technique offer the
nucleation and adherent sites for MOF film growth. Our data demonstrated
that this strategy could be flexible on generating zeolitic imidazolate
framework[26] (ZIFs, a subclass of MOFs,
porous crystals with zeolite-type structures constructed by metal
ions and imidazolate ligands) coatings onto the numbers of substrates
[including silicon wafer (SW), stainless steel (SS), polylactic acid
(PLA), polypropylene (PP), and 3d absorbent cotton], independent of
the geometry of the substrates, on a large scale (up to several 10
cm), with controllable thickness (from several hundred nanometers
to several micrometers).
Experimental Section
Materials
Zn(NO3)2·6H2O, Cu(NO3)2·3H2O, CoCl2·6H2O, 2-methylimidazole
(MeIm), 1-vinylimidazole (ViIm), aldehyde-4-imidazole (AlIm), polyacrylic
acid (PAA, Mw ∼ 3k), and polystyrene
latex microsphere (PS) were purchased from Aladdin. Polyvinylphosphonic
acid (PVPP), PP, Mw ∼ 250k, PLA,
polydimethyldiallyl ammonium chloride (PDDA), and tannic acid (TA)
were purchased from Sigma-Aldrich. Polysodium-p-styrenesulfonate
(PSS, wt ∼ 70k) and polyallylamine hydrochloride (PAH, wt ∼
150k) were purchased from JK Chemicals. SS was purchased from a local
shop. All reagents and solvents in this experiment were commercial
products and used without further purification. SWs were pretreated
with a piranha solution (70% H2SO4 and 30% H2O2, V/V). Caution! Piranha solution is extremely
dangerous! The deionized water used in the whole process was purified
through a Milli-Q system and arrived at a resistivity greater than
18.25 MΩ cm.
Pretreating of Diverse
Substrates
Diverse substrates, including PLA, PP, PS, SS,
and SW, were predeposited
with polyelectrolyte multilayers by the LBL technique, as reported
in elsewhere.[27] Briefly, these substrates
were cleaned with ethanol to remove any contaminants from their surface
and then were alternative-immersed into the polycation (PDDA or PAH)
solution and polyanion (PAA, PSS, TA, or PVPP) until a desired number
of layers (n) were reached and noted as (polycation/polyanions). Enough water was used to wash out the loosely
adsorbed polyelectrolytes. The solution of all polyions was 1 mg mL–1 at pH 7.
Generation of the ZIF Coating
on Diverse Substrates
Diverse substrates pretreated or non-pretreated
with polyelectrolyte
multilayers were horizontally lied down on an artificial holder, which
was set in a container. The 0.01 M Zn(NO3)2 and
MeIm solutions (with the molar ratio of Zn2+ to MeIm fixed
at 1:10) were sequentially injected into the container. The injected
solutions had to fully cover the substrates. After injecting Zn(NO3)2 and MeIm, the solution was sonicated for 20
s to ensure that these solutions were totally mixed. The container
was set into a water bath with the reaction temperature controlled
at 25 °C. After overnight, the substrate was taken out and washed
thoroughly, and the side beneath the substrate was used for all characterizations
to avoid the interference of the precipitation of big crystals in
solution onto the top side.During the study on the growth mechanism
of Zn@2-methylimidazole (ZIF-8) coating, the substrates were taken
out at the preset time points: 2, 6, and 16 h for observation.
Factors on ZIF Coating Generation
The SW predeposited
with (PDDA/TA)3 was used for these
investigations, and the generation of ZIF coating was performed in
the above section. For the temperature effect on ZIF coating generation,
the temperatures were set as 25, 40, and 60 °C, which were controlled
by a water bath, and all reactants were preheated at preset temperatures.
For the molar ratio of MeIm to Zn2+, the ratios were set
at 4:1, 6:1, 8:1, and 16:1, with a fixed Zn(NO3)2 concentration at 0.01 M. For an increased Zn(NO3)2 concentration at 0.02 M, the molar ratio of MeIm to Zn2+ was 10:1. For investigating the effect of numbers of repeating
cycles on the thickness of the ZIF coating, the substrate was taken
out and washed thoroughly to remove the loosely attached ZIF precursors
or crystals before repeating the ZIF coating procedure.
Generation of Other ZIF Coatings
The SW predeposited
with (PDDA/TA)3 was used for these
investigations, and the protocols on generating other ZIF coatings
were the same as the growth of ZIF-8 coating. Cu2+ and
Co2+ were chosen instead of Zn2+, and AlIm and
ViIm were used instead of MeIm. The concentration of metal ions and
the molar ratio of organic linkers to metal ions are listed in Table , and the reaction
temperature was 25 °C.
Table 1
Applied Concentration
of Metal Ions
and Molar Ratios of Organic Linkers to Metal Ions to Fabricate Other
ZIF Coatings
coating samples
metal ion
concentration (M)
organic ligand
molar ratio (ligands/metal ions)
Co@2-methylimidazolea
Co2+/0.06
MeIm
4:1
Cu@2-methylimidazolea
Cu2+/0.02
MeIm
16:1
Zn@1-vinylimidazolea
Zn2+/0.02
ViIm
8:1
Zn@aldehyde-4-imidazoleb
Zn2+/0.016
AlIm
10:1
The solvent used for synthesis was
water.
The solvent was methanol.
The solvent used for synthesis was
water.The solvent was methanol.
Characterization
Scanning electron
microscopy (SEM) for the surface morphological analysis was carried
out on a SU8010 SEM using the SE (L) measuring mode with an acceleration
voltage of 3 kV and a working current of 10 μA. Sputter-coated
Pt was used for the coating additional conductivity. The powder X-ray
diffraction (XRD) patterns of samples were acquired with a Rigaku
XDS 2000 diffractometer (Cu Kα1 radiation) with the
transmission mode. Water contact angle (WCA) analyses were carried
out using the static sessile drop method with water as the probe liquid
on a KRUSS DSA1 version 1.80 drop shape analyzer. The reported contact
angle value was an average of at least 10 measurements. The powder
samples were processed by blending and grinding with KBr and then
pressed to form the pellets. Attenuated total reflection (ATR)–Fourier
transform infrared (FTIR) spectra were recorded in the wavenumber
range of 400–1750 cm–1 on a Tensor II spectrometer
(Bruker ALPHA II, Germany) on the ATR mode. A complete set of studies
pertinent to elements of ZIF coatings (C, N, and Zn) were further
performed on a Vario El cube energy-dispersive spectroscope at a voltage
of 3.0 kV for 30 min. The digital pictures were taken with the SONY
(NEX-6) camera.
Results and Discussion
Fabrication of the ZIF-8 Coating on Diverse
Substrates on a Large Scale
As illustrated in Scheme , the ZIF coatings were straightforwardly
generated on a SW pretreated with a LBL film of (PDDA/TA)3 by sequentially injecting metal ions (Zn2+) and organic
ligands (MeIm) into a container to immerse the silicon substrate.
After the desired incubation time (24 h, enough for MOF coating growth),
the SW was thoroughly washed and dried. To show the potency of this
strategy on the generation of MOF coatings on a large scale, the manually
cut SW with a scale of ∼15 cm × 12 cm was selected for
demonstration. Before and after the MOF coating, images of the SWs
were taken and are shown in Figure a, where a macroscopic white film (Figure a, bottom) was evenly coated
compared to the dark before the MOF coating (Figure a, top). The WCA, a technique sensitive to
surface changes, shifted from 21 to 132° (Figure S1), which proved the successful generation of coating.
Under the magnified image at the edge or the center of the SW, the
coating was very uniform and continuous without any obvious pinholes,
cracks, or other defects (Figure b). With further magnification, a lawn-like, well-intergrown
micro–nanostructure was observed (Figure c). More interestingly, the arrangement of
“grass” showed a certain orientation, indicating that
our coating had a certain orientation. Obviously, the SEM cross-sectional
image (Figure d) further
supported the uniform and continuous coating. The magnified image
(Figure e) suggested
that the coating was firmly attached to the beneath substrate, with
an approximate thickness of 1.8 μm. During the formation of
coating, the solution became turbid, suggesting that the particles
were generated in the solution. These particles were pinned down and
freeze-dried to a powder for further analysis by SEM and XRD. In addition
to the typical morphology of ZIF-8 particles, a regular dodecahedron
structure was found by the SEM characterization of ZIF-8 powders (Figure S2a). The crystalline structure of the
formed coatings was conducted by XRD and displayed in Figure f. Some characteristic diffraction
peaks designed to ZIF-8, including (200), (211), (220), (310), and
(222) at 10.9, 12.4, 14.8, 16.8, and 17.9 degree, respectively, were
clearly observed, which was consistent with previous reports.[28] In the diffraction pattern of the powder obtained
from the solution (Figure S2b), these characteristic
diffraction peaks could be observed as well. The totally different
relative intensities of these peaks between the coating and powder
reflected the orientation of crystals on coating, which was in line
with the SEM observation (Figure c). Other unassigned peaks at 15.6, 18.9, and 21.1
degrees in Figures f and S2b might be attributed to the impurities.
Meanwhile, in the FTIR spectra (Figure S3), the peaks at 1568 and 433 cm–1 were assigned
to C=N stretching and Zn–N, respectively, which were
in good correspondence with the characteristic peak of ZIF-8 in a
previous study.[29] In addition, as can be
seen from energy-dispersive spectroscopy (EDS) measurements (Figure S4a–d), the elements of ZIF-8 coatings
mainly included C, N, and Zn, and the signal of silica totally disappeared.
All these data identified that the generated coating was ZIF-8.
Scheme 1
Molecular Structures of (a) TA and (b) PDDA and (c) Schematic Illustration
on the Strategy for ZIF Coatings onto the Numbers of Substrates
The substrates were pretreated
with polyelectrolyte multilayers PDDA and TA and then were horizontally
lied down on an artificial holder, which was set in a container. Zn(NO3)2 and 2-MeIm solutions were sequentially injected
into the container until the solutions had fully covered the substrates.
After the desired incubation time, the substrate was washed thoroughly
for all characterizations to avoid the interference of the precipitation
of large crystals in solutions falling onto the top side.
Figure 1
(a) Digital
photograph of ZIF-8 coatings on SW; (b–e) SEM
images of ZIF-8 coatings on the SW substrate; and (f) XRD spectra
of ZIF-8 coatings on the SW substrate.
(a) Digital
photograph of ZIF-8 coatings on SW; (b–e) SEM
images of ZIF-8 coatings on the SW substrate; and (f) XRD spectra
of ZIF-8 coatings on the SW substrate.
Molecular Structures of (a) TA and (b) PDDA and (c) Schematic Illustration
on the Strategy for ZIF Coatings onto the Numbers of Substrates
The substrates were pretreated
with polyelectrolyte multilayers PDDA and TA and then were horizontally
lied down on an artificial holder, which was set in a container. Zn(NO3)2 and 2-MeIm solutions were sequentially injected
into the container until the solutions had fully covered the substrates.
After the desired incubation time, the substrate was washed thoroughly
for all characterizations to avoid the interference of the precipitation
of large crystals in solutions falling onto the top side.On the basis of successful preparation of ZIF-8 coatings
on the
SW substrate, we further explored whether this strategy has universal
applicability on various substrates. The representative among metal
materials, steel sheets (SS), and a series of representative plastic
films including PLA, PP, and PS was conscripted. After the deposition
of (PDDA/TA)3 on these substrates by LBL, ZIF-8 coatings
seemed to be successfully grown, as demonstrated by a digital camera
(Figure a). The WCAs
of these substrates after the ZIF-8 coating were very close to each
other, falling into a narrow range of 125–135° (Figure S1), indicating the successful ZIF-8 coating
growth. In addition, the SEM micrographs (Figure S5) revealed the obvious similarities of the micro- and nanomorphology
of the ZIF-8 coatings on SW treated by this strategy. It was basically
determined that the strategy had a suitable adaptability to 2D substrates.
Next, whether this strategy could be used on 3D substrates was explored.
Degrease cotton was selected to be a typical representative of 3D
substrates because of its fiber structure. Figure b, andFigure c presented the SEM image before and after the coating
on the fibers of degrease cotton. The degrease cotton fibers before
the coating appeared a relatively smooth surface (Figure b), and the seemingly prickly
surfaces (Figure c)
were observed on degrease cotton fibers after the coating. In the
high-magnification SEM images, the continuous and uniform coatings
with a similar micro- and nanomorphology of the ZIF-8 coatings to
that grown on 2D substrates were observed after coating formation
(insets of Figure c), compared with a smooth surface of degrease cotton fibers before
the coating (insets of Figure b). These results demonstrated that a simple and potent strategy
had been proposed to successfully synthesize a continuous, flawless,
well-oriented ZIF-8 coating on the diverse substrates on a large scale,
independent of the geometry, dimensions, and chemical compositions
of substrates.
Figure 2
(a) Digital photograph of the ZIF-8 coating on PLA, PP,
PS, and
SS substrates coated with (PDDA/TA)3 and their control
and (b,c) SEM image (b) before and (c) after the coating on degrease
cotton and the corresponding high-magnification SEM images (insets).
(a) Digital photograph of the ZIF-8 coating on PLA, PP,
PS, and
SS substrates coated with (PDDA/TA)3 and their control
and (b,c) SEM image (b) before and (c) after the coating on degrease
cotton and the corresponding high-magnification SEM images (insets).
Factors and Growth Mechanisms
With
the mind of understanding the growth mechanism, factors on the growth
of ZIF-8 coatings onto diverse substrates were investigated. As a
control, the diverse substrates (PLA, PP, PS, and SS) without the
deposition of polyelectrolyte multilayers were used for the growth
of ZIF-8 coatings. Although the growth of ZIF-8 coatings on plastics
(PLA, PP, and PS) could also be found in their SEM images (Figure S6a–c), uncovered areas were clearly
observed in the magnified images (insets in Figure S6a–c). For the SS or silicon substrate, although the
coverage of ZIF-8 coatings was much higher than that on plastics (Figure S6d and the inset in Figure S6d), the density was much lower than that on the SS
or silicon substrate pretreated by (PDDA/TA)3 (Figures c and S5d). Besides, the growth of ZIF-8 coatings was
slightly dependent on the layer numbers of the deposited polyelectrolyte,
as supported by the SEM images in Figure S7a–h. The growth of ZIF-8 coatings on all substrates (PLA, PP, PS, and
SS) treated by single PDDA and (PDDA/TA)3.5 layers was
successful, but the density of ZIF-8 on substrates treated by single
PDDA seemed slightly lower than those pretreated by (PDDA/TA)3.5. These results suggested that the deposition of polyelectrolyte
multilayers was the key factor in the growth of ZIF-8 coatings.As known, there have been plentiful reported materials to build the
multilayer coatings, and the property of the coating was dominated
by the outmost layer. To further amplify the feasibility of this strategy,
a variety of representative assemble pairs were recruited, including
PAH/PAA, PDDA/PSS, and TA/PVPON, to pretreat the PS substrate (on
which the ZIF-8 coating was hard to directly grow) with different
outmost layers. Another reason for selecting these assemble pairs
and treating the substrate with different outmost layers was the purpose
of investigating the effect of these functional groups brought with
the deposition of the outmost layer on the growth of ZIF-8 coatings.
Here, based on their molecular structures demonstrated in Scheme a,b and Figure S8a–d, the terminals of PAA, PAH,
PSS, PDDA, PVPON, and TA were expected to endow the surface with −COOH,
−NH2, −SO3–, –+NR4, −CO–NH–, and ph-OH. The
SEM images (Figure S9a–f) showed
that the continuous ZIF-8 coatings were successfully acquired on the
PS substrate treated by these polyelectrolytes, suggesting that this
strategy has good applicability for various functional groups. Noteworthily,
a more important fact was that the growth morphologies of the coatings
on various polyelectrolyte-treated substrates with different terminated
functional groups were extremely similar. It is roughly concluded
that the ZIF-8 coatings were almost not affected by the functional
groups of the underlying substrates and had universal applicability
to substrates pretreated by a variety of polyelectrolytes.To
better understand the formation of ZIF-8 coatings, the morphological
characteristics during the growth process were observed. When the
mixture of MeIm and Zn(NO3)2 was brought in
contact with the substrate for 2 h, granular crystals with an average
size of 1–100 nm (Figure a) were produced on the surface of the substrate. Extending
the contact time to 4 h, the original crystal particles gradually
cross-link the growth and stretch toward different directions (Figure b). Subsequently,
an interlaced lawn-similar structure with a size of 100–500
nm was formed when reacted for 16 h, accompanied with the successful
preparation of a lawn-like ZIF-8 coating (Figure c). Gathering these data, it is reasonable
to speculate that the ZIF-8 coatings were generated through at least
three stages: seeding of the ZIF-8 precursor and growth and maturation
of the ZIF-8 coating (Figure d).
Figure 3
(a–c) SEM images of the growth process of ZIF-8 coatings
at (a) 2, (b) 4, and (c) 16 h and (d) cartoons illustrating the growth
process of ZIF-8 coatings with increased incubation time. The right
panel in each figure shows the magnified image in the square of the
left panel.
(a–c) SEM images of the growth process of ZIF-8 coatings
at (a) 2, (b) 4, and (c) 16 h and (d) cartoons illustrating the growth
process of ZIF-8 coatings with increased incubation time. The right
panel in each figure shows the magnified image in the square of the
left panel.At the beginning stage, the ZIF-8
precursor generated from the
enriched metal ions and ligands near the surface of the substrate
or directly deposited from the mother solution started seeding onto
the substrate. The seeded precursor acted as the crystal growth site,
and the growth of the ZIF-8 coating was fueled by the precursor in
the mother solution until run out. As the ZIF-8 coating grows, the
ZIF-8 crystals had to grow vertically due to the confined space, forming
an interlaced structure. Obviously, the binding ability of the substrate
to precursors was critical to heterogeneous nucleation of ZIF-8, and
the seeding density was determinant of the following density of ZIF-8
crystals. Compared to the native plastic film, the multilayer-pretreated
plastic had stronger binding ability to precursors due to the presence
of functional groups (−COOH, −NH2, −SO3, –+NR4, −CO–NH–,
and ph-OH) from the deposited material, which lead to a high density
of ZIF-8 coatings. This is the reason for the differences in the density
of ZIF-8 coatings on diverse substrates.In the coating growth
stage, the way to supply precursors was significant
to the coating thickness and coating morphology. To further prove
the growth mechanism, precursors produced at varied conditions were
fed for the growth of the ZIF-8 coating, which are expected to produce
different ZIF-8 coatings. As demonstrated in Figure S10, on the premise of keeping the concentration of Zn2+ at 0.01 M, the morphology of the ZIF-8 coating evolved vastly
with the molar ratio of 2-MeIm to Zn2+ varying from 4:1
to 16:1. At a low proportion of 2-MeIm (2-MeIm toZn2+,
4:1) (Figure S10a), the polyhedron particles
scattered onto the substrate were hard to fully cover the substrate.
Until the molar ratio of 2-MeIm to Zn2+ increased higher
than 8:1, the substrate was fully covered with a similar micro- and
nanomorphology of the ZIF-8 coating (Figure S10b–d). Although these coatings exhibited similarity on the surface texture,
the detailed analysis revealed the increased crystal width from about
400 nm (Figure S10b) to 1.3 μm (Figure S10d). On the other hand, although the
molar ratio of 2-MeIm to Zn2+ remained 10:1, the morphology
and shape of the prepared coatings significantly changed, while the
concentration of Zn2+ varied from 0.01 to 0.02 M, which
is evidenced by the ZIF-8 coating’s corresponding SEM images
(Figure c vs S10e).Temperature was another key factor
in controlling ZIF-8 formation.
It has been reported that the growth rate and size of crystal nucleus
are strongly sensitive to temperature alterations.[30] With increasing temperature from 25 to 60 °C, the
morphology of the ZIF-8 coating evolved from a single leaf-like crystal
(Figure c at 25 °C
and Figure S11a at 40 °C) to a laminar
aggregated crystal (Figure S11b at 60 °C).
Interestingly, the thickness increased from 1.8 μm at 25 °C
to 3.2 μm at 40 °C and 4.2 μm at 60 °C. Considering
that the growth of the ZIF-8 coatings was sustained from the deposition
of precursors in the mother solution and stagnated when the precursors
run out, replenishment of precursors should further increase the coating
thickness. Figure S12a–d shows the
cross-section of the ZIF-8 coating fabricated by repeating the ZIF
coating process, and the thickness was strongly dependent on the numbers
of repeating cycles, increasing from 1.8 μm 1st cycle to 3.5
μm at 2nd cycle and 5.3 μm at 3rd cycle. It has to be
mentioned that the texture structure of ZIF-8 coatings actually changed
at a certain degree, from a compact and tightly interlaced lawn-like
structure to a loose and fluffy irregular structure. All these results
revealed that the variation of the synthesis conditions (concentration,
molar ratio, temperature, and numbers of repeating cycles) significantly
affected the morphology and thickness of the ZIF-8 coating, which
also offered an effective way to control the thickness, texture structure,
and crystal size of the ZIF-8 coating.The beginning stage was
critical to the following growth stage.
The basic mechanism of the enhanced growth of the ZIF-8 coating on
the polyelectrolyte multilayer-modified substrate was mainly due to
the multiple interactions between the predeposited polyelectrolytes
and metal ions and the organic linker, including coordinative interaction,
hydrogen bonding, electrostatic interactions, and so forth. Such multi-interactions
were present between predeposited polyelectrolytes and the precursors
in solution as well. Overall, the presence of the deposited polyelectrolyte
provided the affinity to precursors, enriched metal ions, and ligands
near the surface of the substrate or directly deposited from the mother
solution. Then, the deposition and formation of nucleation in the
solution dominated the following growth stage, which was influenced
by the temperature and feeding ratio between metal ions and organic
linkers.[31,32] Obviously, any factors on adjusting these
multi-interactions and nucleation process could contribute to the
formation of MOF coatings.
Growth of Other ZIF Coatings
We speculated
that the construction of ZIF-8 coatings had facilitated the process
of design and had set necessary conditions for the synthesis of other
coatings, and the strategy can also be extended to relevant ZIF coatings.
ZIFs are composed of bivalent metal ions and bridging substitutional
imidazolate ligands, whose features are akin to traditional inorganic
zeolites topology. Based on the ligands of ZIFs, it has been reported
that the thermal and chemical stability could be largely improved.[21] In the following, we tried to verify the feasibility
of the experimental strategy by changing the metal ions and organic
ligands for the preparation of other ZIFs.[33] Cu2+, Co2+ instead of Zn2+, AlIm
and ViIm instead of the organic linker MeIm were chosen to verify
our conjecture.In the case of Co@2-MeIm coatings (Figure a), as can be seen
in the SEM images, the continuous, consistent coatings possess a similar
micro- or nanostructure to that of ZIF-8 coatings, possibly because
Zn2+ and Co2+ were similar elements both in
the transition metal region of the periodic table and with the same
valence state. Moreover, as indicated by the EDS results, the constituent
elements of the coatings were mainly Co, C, and N (Figure c). When the metal ion was
replaced with Cu2+, as shown in Figure b, Cu@2-MeIm coatings were assembled cleverly
alternately by the lamellar structure. The EDS results (Figure d) showed that the constituent
elements of the Cu@2-MeIm coatings were Cu, C, and N.
Figure 4
(a,b) SEM images of (a)
Co@2-methylimidazole and (b) Cu@2-methylimidazole.
The right panel in each figure shows the magnified image in the square
of the left panel. (c,d) EDS mapping of (c) Co@2-methylimidazole and
(d) Cu@2-methylimidazole coatings.
(a,b) SEM images of (a)
Co@2-methylimidazole and (b) Cu@2-methylimidazole.
The right panel in each figure shows the magnified image in the square
of the left panel. (c,d) EDS mapping of (c) Co@2-methylimidazole and
(d) Cu@2-methylimidazole coatings.Similarly, we also tried to synthesize coatings with other derivatives
of imidazole. Zn2+ was used as the central ion, and ViIm
was used as the ligand, and the coatings were prepared in the same
way. The Zn@1-vinylimidazole coatings were accumulated by spherical
crystal grains, and the size of individual spherical crystal grains
was about 30 nm (Figure a). EDS results (Figure c) showed the constituent elements of the Zn@1-vinylimidazole
coatings were Zn, C, and N. Compared to Zn@1-vinylimidazole coatings,
Zn@aldehyde-4-imidazole coatings (Figure b) were formed by irregular lamellar accumulation,
and EDS results (Figure d) revealed the presence of elements of C, N, and Zn. Obviously,
this synthesis method was also applicable to other ZIF coatings. Therefore,
this present general strategy and in-depth insights provide good directions
for the design and synthesis of uniform MOF coatings independent of
substrates.
Figure 5
(a,b) SEM images of (a) Zn@1-vinylimidazole and (b) Zn@aldehyde-4-imidazole
coatings. The right panel in each figure shows the magnified image
in the square of the left panel. (c,d) EDS mapping of (c) Zn@1-vinylimidazole
and (d) Zn@aldehyde-4-imidazole coatings.
(a,b) SEM images of (a) Zn@1-vinylimidazole and (b) Zn@aldehyde-4-imidazole
coatings. The right panel in each figure shows the magnified image
in the square of the left panel. (c,d) EDS mapping of (c) Zn@1-vinylimidazole
and (d) Zn@aldehyde-4-imidazole coatings.
Conclusions
In summary, a simple and potent
strategy had been proposed to successfully
synthesize continuous, flawless, well-oriented ZIF-8 coatings on the
diverse substrates on a large scale, independent of the geometry,
dimensions, and chemical compositions of substrates. Deposition of
polyelectrolyte multilayers was the key factor in the growth of ZIF-8
coatings; meanwhile, the variation of the synthesis conditions (concentration,
molar ratio, temperature, and numbers of repeating cycles) also affected
significantly the morphology and thickness of the coating. This present
general strategy and in-depth insights provide good directions for
the design and synthesis of uniform MOF coatings independent of the
substrates and offer an effective way to control the thickness, texture
structure, and crystal size of the coating.
Authors: Osama Shekhah; Hui Wang; Stefan Kowarik; Frank Schreiber; Michael Paulus; Metin Tolan; Christian Sternemann; Florian Evers; Denise Zacher; Roland A Fischer; Christof Wöll Journal: J Am Chem Soc Date: 2007-11-17 Impact factor: 15.419
Authors: Xu Jiang; Shanshan He; Gang Han; Jun Long; Songwei Li; Cher Hon Lau; Sui Zhang; Lu Shao Journal: ACS Appl Mater Interfaces Date: 2021-02-24 Impact factor: 9.229