| Literature DB >> 35629553 |
Tomáš Najser1, Błażej Gaze2, Bernard Knutel2, Adam Verner1,3, Jan Najser1, Marcel Mikeska1, Jerzy Chojnacki4, Ondřej Němček1.
Abstract
This paper presents the research results of the effect of using calcium oxide and potassium permanganate on the combustion of pellets from wheat bran and beet pulp. The measurements were performed in the technical laboratory of the Centre of Energy Utilization of Non-Traditional Energy Sources in Ostrava. The research examined the effect of the use of chemical substances on the amount of air pollutants from biomass thermal conversion in a low-power boiler and the process temperature. First, we performed technical and elementary analyses of agricultural waste. The raw material was then comminuted, mixed with a selected additive, pelletized, and finally burned in a low-power boiler. The additive was added in three proportions: 1:20, 1:10, and 1:6.67 (i.e., 15%) relative to the fuel weight. The combustion process efficiency was measured using a flue gas analyzer and three thermocouples attached to the data recorder. From the measurement results, we were able to determine the percentage reduction of pollutant emissions into the atmosphere (CO, NOx, and SO2) due to the use of additives. Because emission standards are becoming increasingly stringent and fuel and energy prices are rising, the results presented in this article may be useful to agri-food processing plants that want to manage these materials thermally.Entities:
Keywords: agricultural waste; catalytic additives; combustion; emission reduction
Year: 2022 PMID: 35629553 PMCID: PMC9143614 DOI: 10.3390/ma15103526
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.748
Figure 1Schematic diagram of the boiler, thermocouples, and sampling points.
Specifications of the VARIANT SL33A pellet boiler.
| Parameter | Unit | Value |
|---|---|---|
| Boiler class according to Ecodesign Directive | - | 4 |
| Boiler output | kW | 31.5 |
| Boiler efficiency | % | 87.3 |
| Boiler weight | kg | 320 |
| Maximum operating temperature | °C | 90 |
| Minimum return water temperature | °C | 70 |
| Fuel tank capacity | dm3 | 210 |
| Highest working overpressure | bar | 2 |
Figure 2Agricultural waste used in the combustion process in the biomass low-power boiler: (a) wheat bran and (b) beet pulp.
Figure 3Catalytic additives: (a) calcium oxide and (b) potassium permanganate.
Technical specification of TGA 701 analyzer.
| Parameter | Unit | Value |
|---|---|---|
| Sample mass | g | 1 |
| Number of samples | pcs | 19 (+1 reference) |
| Precision | % | 0.02 |
| Temperature control range | °C | 100–1000 |
| Temperature control accuracy | °C | ±2 |
| Temperature control stability | °C | ±2 |
| Maximum ramp rate from ambient to 104 °C | °C·min−1 | 15 |
| Maximum ramp rate from 104 °C to 1000 °C | °C·min−1 | 50 |
| Gas pressure | bar | 3.1 for air, 2.4 for nitrogen, 2.4 for oxygen |
| Minimum gas purity | % | 99.9 for nitrogen, 99.5 for oxygen |
Technical specifications of the IKA C 200 calorimeter.
| Parameter | Unit | Value |
|---|---|---|
| Maximum output energy | J | 40,000 |
| Temperature sensor resolution | °C | 0.0001 |
| Oxygen working pressure | bar | 40 |
| Initial temperature settings | °C | 18–25 |
Technical specifications of the PerkinElmer CHNS/0 2400 analyzer.
| Parameter | Unit | Value |
|---|---|---|
| Temperature range | °C | 100–1100 |
| Sample size | mg | 0–500 |
| Accuracy | % | ≤0.3 |
| Carbon analytical range | mg | 0.001–3.6 |
| Hydrogen analytical range | mg | 0.001–1.0 |
| Nitrogen analytical range | mg | 0.001–6.0 |
| Sulphur analytical range | mg | 0.001–2.0 |
| Oxygen analytical range | mg | 0.001–2.0 |
Technical specifications of the Wöhler A 550 flue gas analyzer.
| Component | Measurement Principle | Range | Accuracy |
|---|---|---|---|
| O2 | Electrochemical sensor | 0–21 vol.% | ±0.3% vol.% |
| CO | Electrochemical sensor, H2 compensated | 0–4000 vol. ppm | ±20 ppm (< 400 ppm), otherwise ±5% of measurement |
| CO2 | NDIR | 0–40% | ±0.3 vol.% (0–6 vol.%) |
| NO | Electrochemical sensor | 0–3000 vol. ppm (continuously up to 1000) | ±5 vol. ppm (<100 ppm), otherwise 5% of reading |
| NOx | Electrochemical sensor | 0–1000 vol. ppm (continuously up to 200) | ±5 vol. ppm (<100 ppm), otherwise 5% of reading |
| SO2 | Electrochemical sensor | 0–5000 vol. ppm | ±10 vol. ppm (0–200 ppm), otherwise 5% of reading |
Results of the analysis of wheat bran.
| Parameter | Unit | Value |
|---|---|---|
| Moisture content | % | 12.73 ± 1.91 |
| Ash content | % | 5.65 ± 0.85 |
| Volatile matter content | % | 65.27 ± 11.75 |
| Higher heating value | MJ·kg−1 | 16.92 ± 1.69 |
| Lower heating value | MJ·kg−1 | 13.19 ± 1.32 |
Results of the analysis of beet pulp.
| Parameter | Unit | Value |
|---|---|---|
| Moisture content | % | 11.81 ± 1.77 |
| Ash content | % | 7.14 ± 1.07 |
| Volatile matter content | % | 66.15 ± 11.91 |
| Higher heating value | MJ·kg−1 | 15.04 ± 1.50 |
| Lower heating value | MJ·kg−1 | 11.79 ± 1.18 |
Results of the elemental analysis of wheat bran.
| Parameter | Unit | Value |
|---|---|---|
| Nitrogen content | % | 2.70 ± 0.40 |
| Carbon content | % | 40.50 ± 6.08 |
| Hydrogen content | % | 6.67 ± 1.00 |
| Sulfur content | % | 0.16 ± 0.02 |
Results of the elemental analysis of beet pulp.
| Parameter | Unit | Value |
|---|---|---|
| Nitrogen content | % | 1.34 ± 0.20 |
| Carbon content | % | 37.90 ± 5.68 |
| Hydrogen content | % | 6.18 ± 0.93 |
| Sulfur content | % | 0.16 ± 0.02 |
Terms used in the charts.
| Abbreviation | Description |
|---|---|
| RM | Reference measurement |
| CaO (5%) | 5% CaO content in relation to the mass of fuel burned |
| CaO (10%) | 10% CaO content in relation to the mass of fuel burned |
| CaO (15%) | 15% CaO content in relation to the mass of fuel burned |
| KMnO4 (5%) | 5% KMnO4 content in relation to the mass of fuel burned |
| KMnO4 (10%) | 10% KMnO4 content in relation to the mass of fuel burned |
| KMnO4 (15%) | 15% KMnO4 content in relation to the mass of fuel burned |
Figure 4Concentrations of carbon monoxide in the flue gas of a low-power boiler while burning biomass with catalytic additives.
Figure 5Concentrations of nitrogen oxides in the flue gas of a low-power boiler during the process of burning biomass with catalytic additives.
Figure 6Concentrations of sulfur oxides in the flue gas of a low-power boiler during the process of burning biomass with catalytic additives.
Figure 7The distribution of the average temperatures in the combustion chamber during the combustion of biomass with catalytic additives.