Despite great scientific and industrial interest in waterproof cellulosic paper, its real world application is hindered by complicated and costly fabrication processes, limitations in scale-up production, and use of organic solvents. Furthermore, simultaneously achieving nonwetting properties and printability on paper surfaces still remains a technical and chemical challenge. Herein, we demonstrate a nonsolvent strategy for scalable and fast fabrication of waterproofing paper through in situ surface engineering with polysilsesquioxane nanorods (PSNRs). Excellent superhydrophobicity is attained on the functionalized paper surface with a water contact angle greater than 160°. Notably, the engineered paper features outstanding printability and writability, as well as greatly enhanced strength and integrity upon prolonged exposure to water (tensile strength ≈ 9.0 MPa). Additionally, the PSNRs concurrently armor paper-based printed items and artwork with waterproofing, self-cleaning, and antimicrobial functionalities without compromising their appearance, readability, and mechanical properties. We also demonstrate that the engineered paper holds the additional advantages of easy processing, low cost, and mechanochemical robustness, which makes it particularly promising for real world applications.
Despite great scientific and industrial interest in waterproof cellulosic paper, its real world application is hindered by complicated and costly fabrication processes, limitations in scale-up production, and use of organic solvents. Furthermore, simultaneously achieving nonwetting properties and printability on paper surfaces still remains a technical and chemical challenge. Herein, we demonstrate a nonsolvent strategy for scalable and fast fabrication of waterproofing paper through in situ surface engineering with polysilsesquioxane nanorods (PSNRs). Excellent superhydrophobicity is attained on the functionalized paper surface with a water contact angle greater than 160°. Notably, the engineered paper features outstanding printability and writability, as well as greatly enhanced strength and integrity upon prolonged exposure to water (tensile strength ≈ 9.0 MPa). Additionally, the PSNRs concurrently armor paper-based printed items and artwork with waterproofing, self-cleaning, and antimicrobial functionalities without compromising their appearance, readability, and mechanical properties. We also demonstrate that the engineered paper holds the additional advantages of easy processing, low cost, and mechanochemical robustness, which makes it particularly promising for real world applications.
As sustainable and low-cost
material, cellulosic paper plays a vital role in our daily life due
to its broad range of applications, such as information recording
and delivery, packaging, decoration, filtration, microfluidic device
fabrication, currency, as well as use in construction and industrial
processes.[1−3] Owing to the monosaccharide building units, cellulosic
paper features a large quantity of hydroxyl groups, resulting in its
hydrophilic nature and ultralow mechanical strength in the presence
of water.[4,5] Water infiltration additionally induces
the migration of water-soluble ink molecules and reduces the readability
of paper print. Moreover, prolonged outdoor use leads to accelerated
decomposition caused by exposure to moisture, dust, and microbes in
the air.[6] Hence, it is very desirable and
useful to develop cellulosic paper possessing waterproofing, self-cleaning,
and antimicrobial properties that do not negatively affect its innate
properties, i.e., printability, writability, and mechanical performance.Various surface-engineering techniques, such as photolithography,[7] chemical etching,[8,9] plasma treatment,[10] and nanoparticulate deposition,[11−15] have been extensively researched for the fabrication of superhydrophobic
surfaces based on inorganic or organic substrates (e.g., glass, metal,
and plastic).[16] However, many of those
strategies cannot be simply adopted on cellulose-based paper items
because cellulose can easily be damaged by either thermal or wet-chemical
treatments.[17]Recently, cellulosic
papers with water-repellent property have
been developed through surface modification[18−22] and spraying with fluorinated cellulose nanofibers/esters.[4,23] However, printability has not yet been implemented on these functionalized
papers. The nonprintability can be attributed to the following reasons:
(i) either organic solvents or water used in these processes could
induce the rearrangement of cellulose fibers, often leading to a wrinkled
surface and reduced mechanical performance for the treated paper,
which consequently negates the paper printability and writability;
(ii) conventional superhydrophobic coatings (containing fluorides
or a polymer layer) feature low adhesion and wettability toward ink;
(iii) in most cases, complex fabrication processes limit upscaling
fabrication of such material for practical printing applications.
In addition, fluorinated compounds or organic solvents involved in
traditional surface modification methods are subject to environmental
and safety concerns as well as cost issues.[24] Therefore, designing superhydrophobic paper that simultaneously
features printability is, despite its high demand, still a challenge.In this work, we present an unconventional strategy to fabricate
printable superhydrophobic paper through surface-engineering with
polysilsesquioxane nanorods (PSNRs). Being synthesized at room temperature
and without solvent, potential damages occurring to the engineered
paper by either heat or solvent exposure are avoided; meanwhile, environmental
and safety concerns are minimized. The introduced PSNRs provide nanoscale
manipulation on the surface texture as well as low surface energy,
endowing the engineered paper with excellent water repellency. Importantly,
unlike previously reported superhydrophobic papers or paper-like items,[4,25−27] the engineered paper features both printability and
writability and could maintain its water repellency after either printing
or handwriting. The incorporated PSNRs not only enhance the paper
strength and durability against exposure to water but also provide
the treated paper with self-cleaning and antimicrobial properties.
Furthermore, as a room-temperature and solvent-free strategy, the
developed approach can be applied directly on papers printed with
contents, without impact on the readability and visibility of the
printed characters and images. In proof-of-concept experiments, we
also demonstrate that the surface-engineered PSNRs can act as transparent
superhydrophobic armor for various paper-based items for outdoor use,
such as advertisements and packaging materials, offering resistance
toward water as well as dust and microbial contaminations, which is
promising in extending the lifespan of these items. This leads to
a sustainable alternative support material for outdoor advertisement
and billboards and therefore reduce crude-oil-based plastic consumption.
Results
and Discussion
The printable superhydrophobic paper was prepared
by in situ growth
of PSNRs on cellulosic paper surface through a one-step nonsolvent
strategy at room temperature, as shown in Figure a,b. The growth mechanism of the 1D PSNRs
on paper surface is illustrated in Figure c. Under a certain humid atmosphere, nanosized
water droplets are formed due to the topographic and chemical heterogeneities
of the substrate (paper) surface as well as surface tension.[28,29] These nanodroplets feature thermodynamic stability owing to the
reduced chemical potential and thus act as confined reaction volumes
across the whole reaction process.[30] The
reaction was triggered after injection of the precursor (trichloroethylsilane).
The volatile precursor reacts with water in the gas phase, yielding
soluble monosilanols. Since trichloroethylsilane is more easily hydrolyzed
than silanols, further hydrolysis of monosilanols to di- or trisilanols
in the gas phase is unlikely. Therefore, the water droplets on the
substrate surface are exposed to an atmosphere consisting of chlorosilane,
water, and silanol. These silane species react progressively with
the water nanodroplets present on the substrate surface via hydrolysis
and condensation, resulting in the formation and deposition of insoluble
polysiloxanes, which leads to the growth of one-dimensional nanorods
supporting the water droplet (reaction receptacle) at their top end.
Due to the presence of silanol and siloxanol species, the activity
of water nanodroplets decreases and more water in the gaseous phase
transports from the humid environment to the nanosized water reaction
volume to sustain further reaction of hydrolysis and condensation
(Figure c). The time-dependent
morphology of PSNRs (Figure S1) agrees
well with the elaborated PSNRs’ growth mechanism. The reaction
formulas for the hydrolysis and polycondensation of trichloroethylsilane
are shown in Figure S2. Owing to the presence
of hydroxyl groups on the cellulose surface, the formed PSNRs are
supposed to be covalently bonded to the cellulosic paper surface through
the reactive sites (−Si–Cl or −Si–OH)
of silane and siloxanol species.[31]
Figure 1
Illustration
of the one-step nonsolvent strategy for designing
printable superhydrophobic paper. Schematics showing (a,b) preparation
of printable superhydrophobic paper via in situ surface engineering
of PSNRs and (c) growth mechanism of 1D PSNRs.
Illustration
of the one-step nonsolvent strategy for designing
printable superhydrophobic paper. Schematics showing (a,b) preparation
of printable superhydrophobic paper via in situ surface engineering
of PSNRs and (c) growth mechanism of 1D PSNRs.After surface engineering with PSNRs, the functionalized paper
(PSNR-paper) demonstrates a completely different surface texture at
the nanoscale level in contrast to pristine cellulosic paper. To validate
this, scanning electron microscopy (SEM) was used to investigate the
surface morphology of the paper before and after treatment. Unlike
the fibrous surface texture of cellulosic paper (Figure a), PSNR-paper features micro-nano
hierarchical structures due to the introduced PSNR layer (Figure b,c). The uniform
decoration of PSNRs is further confirmed by the homogeneous distribution
of the Si element shown in the energy-dispersive X-ray (EDX) mapping
images (Figure d–f).
Figure 2
Structures
and chemicals evaluation of PSNR-paper and cellulosic
paper. SEM images of (a) cellulosic paper and (b,c) PSNR-paper at
different magnifications, as well as (d–f) corresponding EDX
mapping images. (g) EDX spectra of PSNR-paper and cellulosic paper.
(h) Single reflection ATR-FTIR absorbance spectra of PSNR-paper, cellulosic
paper, and pure PSNR. (i) Cross-sectional SEM images of PSNR-paper.
Structures
and chemicals evaluation of PSNR-paper and cellulosic
paper. SEM images of (a) cellulosic paper and (b,c) PSNR-paper at
different magnifications, as well as (d–f) corresponding EDX
mapping images. (g) EDX spectra of PSNR-paper and cellulosic paper.
(h) Single reflection ATR-FTIR absorbance spectra of PSNR-paper, cellulosic
paper, and pure PSNR. (i) Cross-sectional SEM images of PSNR-paper.Compared with cellulosic paper, a much higher Si
content (∼27
wt %) and an obvious peak corresponding to Si were observed from the
EDX spectra analysis for PSNR-paper (Figure g). In the Fourier transform infrared (FTIR)
spectra, the bands at 2950 cm–1 and 2900 cm–1 for the PSNR-paper are assigned to the C–H
vibration of the CH3 group of the decorated PSNRs,[32,33] and the same absorption bands are observed for pure PSNRs (synthesis
details are shown in Materials and Methods section) (Figure h). These results further prove the successful decoration of PSNRs
on the paper surface. The PSNR layer thickness and the average diameter
of PSNRs were determined to be 7.0 μm ± 1.3 μm and
489 nm ± 71 nm, respectively, according to the analysis of cross-sectional
SEM results, as shown in Figure i. By measuring the weight change of the cellulosic
paper before and after functionalization, the grafting weight percentage
of PSNRs was calculated to be 19.8 wt % ± 1.1 wt %.Due
to its inherent hydrophilicity, cellulosic paper can be easily
wetted and infiltrated by water (Figure S3). However, the as-prepared PSNR-paper exhibits excellent water repellency;
for instance, a water jet can easily bounce off (Figure a and Movie S1) and water droplets show a contact angle of 162° ±
2° over its surface (Figure S3). The
introduced superhydrophobicity was also demonstrated by the mirror-like
plastron layer when PSNR-paper was immersed in water (Figure a), and the surface remained
nonwetting after being taken out. This indicates the existence of
a trapped air cushion between the solid paper surface and water.[24] The excellent water repellency can be ascribed
to the synergic effect of the low surface energy along with the nanoscale
surface roughness (Figure b) of the decorated PSNR layer.[34,35]
Figure 3
Ultradurable
superhydrophobicity of the PSNR-paper: (a) Water jet
bounces off PSNR-paper and the mirror-like plastron layer on the surface
of PSNR-paper immersed in water. (b) Durability of PSNR-paper under
exposure to UV illumination, high humidity (90% RH), and extreme temperatures
(200 °C and −196 °C). The inset images show the static
contact angle of the water droplet after each set of tests. (c) Impact
of corrosion time in HCl and NaOH on water repellency of PSNR-paper.
(d) Water contact angle (θCA) of PSNR-paper after
24 h corrosion from different tested organic solvents. θCA as a function of (e) abrasion and (f) bending cycles. Insets
are the schemes of abrasion tests and images of bending tests.
Ultradurable
superhydrophobicity of the PSNR-paper: (a) Water jet
bounces off PSNR-paper and the mirror-like plastron layer on the surface
of PSNR-paper immersed in water. (b) Durability of PSNR-paper under
exposure to UV illumination, high humidity (90% RH), and extreme temperatures
(200 °C and −196 °C). The inset images show the static
contact angle of the water droplet after each set of tests. (c) Impact
of corrosion time in HCl and NaOH on water repellency of PSNR-paper.
(d) Water contact angle (θCA) of PSNR-paper after
24 h corrosion from different tested organic solvents. θCA as a function of (e) abrasion and (f) bending cycles. Insets
are the schemes of abrasion tests and images of bending tests.The water-repellent durability of superhydrophobic
materials is
an important property to be considered in practical applications.
Therefore, the prepared PSNR-paper was kept under various test conditions
for a predetermined time, and its wettability was periodically examined
through static contact angle (θCA) measurements (Figure b). No obvious change
in θCA was observed after 12 h exposure to (i) intensive
UV illumination, (ii) ultrahigh humidity (90% RH), and (iii) extreme
temperatures (200 °C and −196 °C), demonstrating
excellent durability of the engineered PSNR-paper. Moreover, the PSNR-paper
showed outstanding stability when subjected to harsh chemical conditions.
For instance, after 90 min exposure to either 0.1 M HCl or 0.1 M NaOH
aqueous solution, the PSNR-paper could maintain its superhydrophobicity
with θCA above 150° (Figure c), despite slight decreases. Interestingly,
unlike most superhydrophobic surfaces,[13,36] the achieved
PSNR-paper shows stable water repellency under long-term exposure
to organic solvents, maintaining a final θCA of around
160 °C even after 24 h of immersion (Figure d). The sustained superhydrophobicity of
the solvent-treated PSNR-paper was further revealed by water droplets
bouncing and rolling off from the slightly titled (5°) surface
(Figure S4 and Movie S2). The ultradurable water repellency of the PSNR-paper can
be assigned to the physicochemical stability of the PSNR layer with
which the paper surface is armored. The chemically inert low-energy
surface together with the cross-linked structure of polysilsesquioxane
nanorods provides excellent resistance toward chemical perturbations.[37,38] This is further demonstrated by the SEM results of the surface topology
of PSNR-paper after exposure to HCl, NaOH, DMF, and toluene, as shown
in Figure S5. Clearly, the PSNR layer remains
intact with the paper surface after being exposed to these corrosive
liquids. The collapse of the PSNRs after organic solvent treatment
is ascribed to the induced capillary force during the drying process.[39,40] The retained PSNRs on the paper surface well explains the durable
superhydrophobicity.Mechanical durability of PSNR-paper was
examined by abrasion and
cyclic bending tests. After 20 abrasion cycles, the PSNR-paper maintained
its θCA of above 150° and remained completely
dry after immersion in water, indicating the sustained water repellency
(Figure e and Figure S6). Additionally, a cyclic bending test
was conducted to evaluate the flexibility and mechanical durability. Figure f shows the water
repellency of PSNR-paper as a function of bending cycles. No visible
change in θCA was observed despite 500 bending cycles.
The preserved water repellency after mechanical damages can be ascribed
to the maintained PSNRs protected by the microcellulose fibers during
abrasion,[41] along with the residual polysilsesquioxane
layer remaining on the cellulose microfibers, which is evidently revealed
by the SEM images (Figure S7). These results
demonstrate the mechanical durability and flexibility of PSNR-paper.Notably, our strategy can be easily applied for scale-up fabrication
of superhydrophobic cellulosic paper. We took commercially available
paper of A4 size (297 mm × 210 mm) as the examined model. As
shown in Figure S8 and Movie S3, the A4 paper armored with PSNRs exhibits excellent
water repellency, as demonstrated by a water jet bouncing off its
surface, whereas unmodified paper can be easily wetted and infiltrated
by the water jet. Strikingly, no change was observed to the paper
appearance after being engineered with PSNRs. On the contrary, a significant
wrinkled surface feature was observed for the paper treated with a
commonly adopted wet-chemical method (Figure S9). This is mainly caused by the stretching of cellulose fibers. When
paper is soaked with the involved liquid (ethanol), the adhesion between
cellulose fibers would be reduced due to liquid infiltration, causing
the paper to swell, which consequently leads to the wrinkled and curled
paper surface after liquid evaporation.Unlike superhydrophobic
papers reported elsewhere, the as-prepared
PSNR-paper can be used directly for printing, owing to its sustained
appearance and integrity after functionalization. To evaluate the
printing performances, both PSNR-paper and cellulosic paper of A4
size were printed with the same content. No visible difference between
the prints on PSNR-paper and cellulosic paper was found (Figure S10), indicating the outstanding printability
of PSNR-paper. Importantly, the PSNR-paper even maintains its water
repellency after being printed. A muddy water (10 g of soil dispersed
in 200 mL of water) jet can easily bounce off the PSNR-paper printed
either with pattern or text content (Figure a, Figure S11a, and Movie S4) and water droplets maintained
nearly spherical contact on the printed surface (Figure S12), demonstrating the sustained waterproof functionality
of the PSNR-paper after printing. In a sharp contrast, the water jet
spread and infiltrated easily while it contacted the printed cellulosic
paper (Figure b, Figure S11b, and Movie S4).
Figure 4
Printable and writable superhydrophobic paper with enhanced integrity.
Comparison of water resistance between printed (a) PSNR-paper and
(b) cellulosic paper. (c) Photos showing the hand writability of PSNR-paper
and its preserved superhydrophobicity after handwriting. (d) Ink written
on PSNR-paper remains intact on the surface after long-term exposure
to water, (e) while it diffuses easily from cellulosic paper to water.
(f) θCA of PSNR-paper before and after printing and
handwriting. (g) Comparison of the integrity between printed PSNR-paper
and cellulosic paper after water immersion. (h) Tensile measurements
and (i) maximum tensile stress and strain for printed PSNR-paper and
cellulosic paper before and after water exposure. Printed PSNR-paper
and cellulosic paper after exposure to water are indicated as PSNR-paper-W
and paper-W, respectively.
Printable and writable superhydrophobic paper with enhanced integrity.
Comparison of water resistance between printed (a) PSNR-paper and
(b) cellulosic paper. (c) Photos showing the hand writability of PSNR-paper
and its preserved superhydrophobicity after handwriting. (d) Ink written
on PSNR-paper remains intact on the surface after long-term exposure
to water, (e) while it diffuses easily from cellulosic paper to water.
(f) θCA of PSNR-paper before and after printing and
handwriting. (g) Comparison of the integrity between printed PSNR-paper
and cellulosic paper after water immersion. (h) Tensile measurements
and (i) maximum tensile stress and strain for printed PSNR-paper and
cellulosic paper before and after water exposure. Printed PSNR-paper
and cellulosic paper after exposure to water are indicated as PSNR-paper-W
and paper-W, respectively.Moreover, the PSNR-paper enables handwriting as well. Figure c visually shows
the writability and preserved water repellency of PSNR-paper. The
waterproof property of the handwritten PSNR-paper was further evaluated
with ink diffusion tests. Both PSNR-paper and cellulosic paper were
written with water-soluble ink (200 mg of Rhodamine B dissolved with
10 mL of ethanol) and exposed to water for a same time period (12
h). The ink on the PSNR-paper stayed intact even after long-term contact
with water, whereas it dissolved into water from unmodified paper
within a few seconds, as shown in Figure d,e, respectively.The above results
demonstrate that the PSNR-paper simultaneously
possesses excellent printability, writability, as well as waterproof
functionality either before or after printing and handwriting. These
features can be ascribed to the introduced oleophilic and hydrophobic
polysilsesquioxane nanorods on the PSNR-paper surface. The oleophilicity
of PSNRs (attributed to the surface-exposed ethyl groups) together
with their micro-nano rough structure results in the formation of
capillary wetting and air cushion toward (oily) ink and water, respectively,
which endows the PSNR-paper with both excellent ink adhesion and outstanding
water repellency. The excellent affinity and adhesion of the ink toward
PSNR-paper is further demonstrated by the rapid absorption and complete
wetting (contact angle of 0°) of the ink on the paper surface
(Figure S13). Interestingly, after handwriting/printing,
the polysilsesquioxane nanorods entangled with each other (due to
the capillary action of the ink) and adhered to the paper surface
instead of breaking off (Figure S14). The
nanorods retained on the paper surface, together with the hydrophobicity
of the loaded oily ink, further confirm the waterproofing properties
of the handwritten/printed PSNR-paper. The sustained superhydrophobicty
of the printed and handwritten PSNR-papers was also demonstrated by
the measured water contact angles above 150° (Figure f).Cellulosic paper
can easily get wetted by water absorption due
to its hydrophilic nature and strong capillary action, thereby affecting
its integrity and functionality. Figure g shows the integrity tests for printed PSNR-paper
and cellulosic paper after identical immersion time in water. PSNR-paper
remained totally dry and showed high resistance toward tearing force,
whereas cellulosic paper was wetted by water and was easily destroyed.
To quantify the mechanical properties, tensile measurements were performed
with the papers before and after water treatment (Figure h,i). PSNR-paper exhibits comparable
tensile strength (∼9.0 MPa) and stain (∼4.5%) compared
to pristine cellulosic paper, demonstrating that the surface-engineered
PSNR layer did not compromise the mechanical properties. After exposure
to water, cellulosic paper showed a significant reduction in both
tensile strength and strain, indicating poor integrity. As a sharp
contrast, the mechanical strength of PSNR-paper did not change, even
after long time exposure to water. These results suggest the excellent
nonwettability and enhanced integrity of PSNR-paper toward water infiltration
even after printing. This is of great significance for the use of
PSNR-paper in practical applications.Endowing paper prints
with superhydrophobicity is of great interest
in real world applications. However, most conventional superhydrophobization
methods cannot be used directly on paper-based prints. This is mainly
because of the following: (i) the solvents used in a hydrophobization
process would destroy the printed contents on paper surface due to
dissolution of ink molecules; (ii) the opaque micro/nanotopographic
features (i.e., surface roughness required for superhydrophobicity)
reduce the readability/visibility of the printed content.In
this section, we demonstrate the feasibility of our strategy
for waterproofing cellulosic papers preprinted with contents. Proof-of-concept
experiments are shown in Figure . Interestingly, no observable change was inspected
for the visibility and readability of the print (Figure a,b), which indicates the visible
light transparency of the decorated PSNR layer. Further, the functionalized
print appearance remains unchanged. However, the print treated with
a conventional wet-chemical method showed unacceptable damage on both
its exterior (curled surface) and the printed content (ink diffusion),
caused by the used solvent during treatment (Figure S15).
Figure 5
Transparent superhydrophobic armor for paper-based prints.
Images
showing paper prints (a) before and (b) after armoring with PSNRs
(print-PSNR). (c) Unmodified paper print contaminated by muddy water.
(d) A jet of muddy water bounces off the print surface armored with
PSNRs. (e) θCA and tensile strength for the prints
(with and without PSNR-armoring) before and after water exposure.
Prints armored with and without PSNRs after water exposure are indicated
as print-PSNR-W and print-W, respectively. (f) Durability of the water
repellency for PSNR-armored print under ambient conditions. The inset
photograph shows the spherical contact of water droplet after 100
days. (g) Time-resolved images showing the self-cleaning property
of PSNR-armored print after 100 days storage under ambient conditions.
Comparison of antimicrobial property between (h) PSNR-armored paper
and (i) cellulosic paper. Photographs in panels c and d are used with
permission from University of Zurich.[42] Copyright 2010 UZH Ursula Meisser.
Transparent superhydrophobic armor for paper-based prints.
Images
showing paper prints (a) before and (b) after armoring with PSNRs
(print-PSNR). (c) Unmodified paper print contaminated by muddy water.
(d) A jet of muddy water bounces off the print surface armored with
PSNRs. (e) θCA and tensile strength for the prints
(with and without PSNR-armoring) before and after water exposure.
Prints armored with and without PSNRs after water exposure are indicated
as print-PSNR-W and print-W, respectively. (f) Durability of the water
repellency for PSNR-armored print under ambient conditions. The inset
photograph shows the spherical contact of water droplet after 100
days. (g) Time-resolved images showing the self-cleaning property
of PSNR-armored print after 100 days storage under ambient conditions.
Comparison of antimicrobial property between (h) PSNR-armored paper
and (i) cellulosic paper. Photographs in panels c and d are used with
permission from University of Zurich.[42] Copyright 2010 UZH Ursula Meisser.The paper prints armored with PSNRs exhibit excellent waterproofing
and self-cleaning functionalities; for example, muddy water jets bounce
off easily from its surface without leaving any trace, whereas unmodified
paper print was easily wetted and contaminated by the muddy water
(Figure c,d and Movie S5). The static contact angle of a water
droplet over PSNR-armored print surface was measured to be around
160°, and it remained unchanged after long-term exposure to water
(Figure e). The θCA of the unmodified print was tested to be ∼120°,
and it instantly decreased to 0° after water exposure. The excellent
waterproofing of the print armored with PSNRs can be attributed to
the induced micro-nano surface morphology (Figure S16) as well as the low surface energy of PSNRs.[31]The impact of PSNR armor on the print
mechanical properties was
investigated, as well, as shown in Figure e. Tensile measurements show that print armored
with a PSNR layer features tensile strength comparable to that of
the one without any modification, again confirming that the strategy
employed does not affect the mechanical properties. The armored print
exhibits significantly enhanced integrity and strength toward water
exposure when compared with the untreated one, which is ascribed to
its waterproof functionalization that prevented cellulose fibers from
detaching due to water infiltration. The longevity of water repellency
for the PSNR-armored print was evaluated under ambient conditions,
as well. It was periodically examined through static contact angle
measurements, and the θCA remains around 160°
after 100 days of exposure (Figure f). Meanwhile, the self-cleaning properties were preserved
as the dirt and dust contaminations can be easily removed from the
print surface by rolling water droplets (Figure g). Notably, the decorated PSNR armor offers
the functionalized paper items with excellent antimicrobial functionality.
No microbial growth was observed over the PSNR-armored surface when
it was exposed to the bacterial species under favorable growing conditions
for 24 h (Figure h).
On the contrary, bacterial colonies can be clearly observed on both
the perimeter and surface of unmodified paper (Figure i), highlighting a large amount of microbial
growth. The antimicrobial functionality can be attributed to the intrinsic
superhydrophobicity of the PSNR-decorated surface, which prevents
the microorganisms from accessing the moisture and nutrients that
are required for growth. Moreover, the hierarchical structured surface
resulting from the decorated PSNRs decreases the contact area between
microbes and the solid substrate, which plays a vital role for reducing
the adhesion of bacteria on the surface.[43] In addition, we also showed that the PSNR-armoring protocol can
be applied to waterproof other cellulose-based products, such as packaging
materials (Movie S6) and letter envelopes
(Figure S17).The above results have
demonstrated the robustness of the engineered
PSNRs for armoring cellulose-based items, i.e., endowing cellulosic
objects with multifaced functionalities but without compromising their
appearance and properties, which is promising for enhancing the usability
of cellulosic items and providing great advantages in paper-based
technologies.
Conclusion
In summary, we have demonstrated
a one-step strategy to fabricate
printable superhydrophobic paper through in situ surface engineering
with PSNRs. The PSNR-paper exhibits durable water repellency toward
harsh external perturbations and shows significantly enhanced strength
and integrity compared with traditional cellulosic paper after exposure
to water. Importantly, the PSNR-paper features excellent printability
toward widely used inkjet printing techniques and could sustain its
water repellency after either printing or writing, due to the delicately
designed oleophilic and hydrophobic PSNRs on its surface. Furthermore,
the developed nonsolvent strategy can be directly applied on paper-based
prints without compromising their readability and functionality, yet
conventional wet-chemical methods cause irreversible damages to both
the printed content and the cellulosic backbone. The PSNR provides
the armored paper items with self-cleaning property and antimicrobial
functionality, which could potentially mitigate aging and decomposition
processes and extend the lifespan of paper-based items. This is of
practical interest for the protection of paper-based items for outdoor
use, as well as printed paper objects, such as historic papers, books,
paintings, etc. Moreover, the PSNR armor strategy takes advantage
of easy implementation, scalability, and the absence of organic solvents,
which minimizes environmental and safety concerns and, in turn, provides
opportunities for developing waterproof functional papers from sustainable
natural resources.
Materials and Methods
Materials
Trichloroethylsilane (TCES, 98%) was purchased
from ABCR GmbH (Germany). Cellulosic papers were purchased from Refutura
(Germany). Toluene (99.8%), tetrahydrofuran (THF, ≥ 99.5%),
dimethylformamide (DMF, ≥ 99.8%), Rhodamine B (≥ 95%),
hydrochloric acid (37%), and sodium hydroxide (≥ 97%) were
purchased from Sigma-Aldrich. Ethanol and acetone (absolute for analysis)
were purchased from Merck Millipore. Milli-Q water was produced by
a Millipore Simplicity system (Billerica, MA, USA). Unless otherwise
mentioned, all other chemicals were used as received.
Sample Preparation
To prepare the superhydrophobic
paper engineered with polysilsesquioxane nanorods, the impact of reaction
time, humidity, and TCES amount on PSNR morphology was investigated
(Figures S1 and S18). In order to successfully
grow PSNR on a cellulosic paper surface, we selected a humidity of
50%, reaction time of 2 h, and TCES usage of 800 μL for the
reaction. Briefly, cellulosic paper with a size of 10 cm × 10
cm was placed into a custom-built glass desiccator (with a volume
of 6 L) and equilibrated for 2 h under a controlled humidity of 50%
± 1%. The humidity inside the desiccator was monitored with a
EE23 (E+E Elektronik, Austria) hygrometer and adjusted using a mixture
of dry and humidified N2. Subsequently, to initiate the
growth of PSNRs on the paper surface, 800 μL of TCES was injected
into the desiccator and the reaction was conducted at room temperature
(∼22 °C) for 2 h. The obtained PSNR-decorated paper was
cleaned with a nitrogen gun and placed under ambient conditions for
4 h before any further characterizations. The pure PSNR was obtained
through scraping the surface of PSNR-decorated glass slides. For this
purpose, 8 pieces of glass slides (75 mm × 25 mm × 1 mm)
were decorated with PSNRs, with the same reaction conditions as those
used for preparation of PSNR-paper. To prepare the PSNR-decorated
paper with A4 size, a glass desiccator of 12 L was used. Two milliliters
of TCES was injected into the desiccator, and the reaction was conducted
at a relative humidity of 50% ± 1% (room temperature) for 6 h.
The same reaction conditions were employed to armor the paper prints
with PSNRs. The printing performed on the PSNR-paper or cellulosic
paper of A4 size was conducted exclusively with an inkjet printer
(Expression Premium XP-6100 color inkjet printer with Claria Premium
Ink).
Characterizations
A high-resolution SEM combined with
EDX (Zeiss Supra 50 VP, German) was used to characterize the surface
structures of the samples. The electron acceleration voltage was set
to 10 keV. Prior to SEM-EDX analysis, all samples were sputter-coated
with a 5 nm layer of platinum. The contact angle and sliding angle
measurements were performed using a contact angle goniometer OCA15
plus (Dataphysics, Stuttgart, Germany). The water droplets used for
waterproof measurements are all with a volume of 10 μL. FTIR
spectra were obtained with a Bruker vertex 70 attenuated total reflection
(ATR) FTIR spectrometer equipped with an ATR single reflection crystal
(Bruker Optic GmbH, Germany). The spectra were collected in the range
of 400 cm–1 to 4000 cm–1 (64 scans),
and the background spectra were recorded against air. An RPR-200 model
reactor (SNE Ultraviolet Co., USA) equipped with eight UV lamps (SNE
Ultraviolet Co., USA) with an emission wavelength at 350 nm was used
to assess the UV resistance of the tested samples.
Durability
Test
The durability of water repellency
for the PSNR-paper under exposure to external perturbations was evaluated
by measuring the static contact angle of water droplets on the tested
paper surface. We applied various external perturbations, such as
exposure to UV illumination, extreme temperatures (−196 °C
and 200 °C), ultrahigh humidity (90% RH), strong acidic and basic
liquids, as well as various polar and nonpolar organic solvents, to
evaluate the durability of the paper surface. After each solvent treatment,
the paper samples were dried under vacuum at room temperature for
6 h, and static water contact angles were measured. To access the
water repellency durability, the PSNR-armored paper prints were kept
in an ambient environment for 100 days, and the wettability was periodically
examined through static contact angle measurements. To evaluate the
superhydrophobicity of the PSNR-paper toward mechanical abrasion,
an AB5000 Washability Tester (TQC, Germany) was used. The friction
partner (polyurethane sponge) was mounted on a reciprocating sled
oscillated with a certain stroke speed. The stroke distance, speed,
as well as the applied load were 30 cm, 10 cycles min–1, and 50 g, respectively. The contact angles of the abraded samples
were investigated as a function of abrasion cycles.
Mechanical
Performance Tests
The tensile measurements
were performed with an Instron 3345 universal testing device (US).
A gap of 40 mm was used in the tensile measurements, and the typical
sample (paper) dimensions were 100 mm × 10 mm. The applied testing
rate was 1 mm min–1. For average values of the maximum
stress and strain, at least three specimens were measured.
Antimicrobal
Activity Test
Antimicrobial activity test
was performed using Escherichia coli BL21 strain. Bacteria were grown in LB (Luria-Bertani) medium at
37 °C overnight. This bacterial culture was diluted with LB to
the optical density at λ = 600 nm of 0.02 (OD600 =
0.02). Presterilized superhydrophobic and control materials were immersed
in the respective bacterial cell culture dilution for 50 s and subsequently
rinsed with 100 μL of ddH2O. All samples were placed
in the middle of the LB agar plates and incubated overnight at 37
°C. Pictures were taken under Leitz Laborvert light microscope
(Ernst Leitz Wetzlar GmbH, Germany) with 100× magnification.