| Literature DB >> 35607678 |
Abstract
Powder weighing is an essential but tedious activity in many branches of science. Here I describe a MIcrobalance AUtosampler (miau) that transfers solids in the sub-mg range to a microbalance. Miau is a pick-and-place machine which moves a gripper with dual function: 1) move tin capsules; 2) deliver powder from a container to tin capsules. In our laboratory we routinely use miau to prepare working standards for quality control of elemental and isotopic analyses. In a test, miau produced standards between 0.3 and 1.1 mg, which is a useful range in our laboratory. Failure to produce a weighed standard happened in 5% of the cases. A comparison with manual measurements demonstrated that obtained amounts for automated samples were as accurate and precise as manually prepared ones. Setup for daily use is simple, and the microbalance can be easily used alternately with or without miau. Miau is a low-cost device that can work with microbalances from many manufacturers, and can be readily adopted by many laboratories. CrownEntities:
Keywords: 3D printing; Arduino; AutoIt; Closed loop, elemental analysis; Laboratory automation; OpenSCAD; Pick and place; Sampling; Stable isotopes
Year: 2021 PMID: 35607678 PMCID: PMC9123439 DOI: 10.1016/j.ohx.2021.e00215
Source DB: PubMed Journal: HardwareX ISSN: 2468-0672
Fig. 1Miau. Lose letters (X, Y Z and E) indicate the movement axes.
Fig. 2Drilling positions on 250 mm 20 × 20 mm extrusion profile for M5 screws.
Fig. 3Drilling positions on 500 mm 20 × 40 mm extrusion profile for M4 screws.
Fig. 4500 mm 20 × 40 mm profiles connected to 700 mm linear actuator.
Fig. 5Three 500 mm 20 × 40 mm profiles connected using 2028 corners and M5 screws. The two parallel profiles have the holes drilled as previously described, and are connected to the 700 mm linear actuator.
Fig. 6Y axis connected to the X axis. At the top-right corner, see view from beneath, showing the screws connecting the two axes.
Fig. 7Long bracket connected to Z axis using four 8 mm M4 screws. Two 10 mm M5 screws are positioned horizontally.
Fig. 8Z axis connected to Y axis carrier.
Fig. 9250 mm 20 × 20 mm profile attached to Z axis using 30 mm M5 screws.
Fig. 10Long bracket attached to the bottom of the 250 mm 20 × 20 mm profile.
Fig. 11Forceps attached to its holder using cable ties.
Fig. 12Forceps holder attached to 50 mm profile.
Fig. 13Half gripper and 50 mm 20 × 20 mm profile connected to E axis.
Fig. 14Attaching the shaft connector to the stepper motor.
Fig. 15Attaching the stepper motor to its mount using M3 screws.
Fig. 16100 mm leadscrew connected to the stepper motor using the shaft connector.
Fig. 17Linear carriage / gripper with foam and M6 screw.
Fig. 18Linear carriage / gripper connected to leadscrew.
Fig. 19Stepper motor attached to the 200 mm, 20 × 20 mm profile (E axis).
Fig. 20E axis connected to 250 mm 20 × 20 mm profile.
Fig. 21Trays attached to the base. Notice that 20x20 and 20x40 extrusion profiles were connected to the base to provide support for the trays.
Fig. 22MKSgen-L control board placed at the top of Z axis. Notice the stepper motor drivers with their potentiometers (small screws at one extremity of the drivers) facing away from the side of the board with the power supply cable (bottom of the photo). This orientation must be followed or the drivers can be irreversibly damaged.
Fig. 23Miau positioned so that the balance dish is inside reach of the forceps.
Fig. 24Powder container. The one at the left has not a hole, the one to the right has a hole made with the drill (about 0.5 mm in diameter) at the middle.
Fig. 25Positions and movements in the weighing procedure. Red arrows show tin movements. Blue arrow shows powder container movements. Numbers besides the arrows show the sequence of actions. This sample tray has 100 positions. The movements from and to it can be from any of these positions. The deposit tray has 10 positions. The movements are usually only for the first (topmost, in the figure) position, but change if problems arise. If all deposit positions get used and another problem arises, the run is cancelled. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 26Weighing flowchart. Numbers besides boxes indicate steps in Fig. 25.
Fig. 27Start (zero) positions for the four axes.
Fig. 28Peak area obtained for different amounts of glycine prepared either automatically or manually. A: all samples included. B: outliers due to handling error removed.
| Hardware name | Miau |
| Subject area | Chemistry and Biochemistry Environmental, Planetary and Agricultural Sciences Medicine, Forensics |
| Hardware type | Solid sample handling |
| Open Source License | GNU General Public License (GPL) 3.0 |
| Cost of Hardware | AU$ 900 (does not include microbalance and computer) |
| Source File Repository |
| Design file name | File type | Open source license | Recommended infill |
|---|---|---|---|
| Linear carriage and half gripper | STL | GNU General Public License (GPL) 3.0 | 95% |
| Stepper motor mount | OpenSCAD | GNU General Public License (GPL) 3.0 | 95% |
| Half gripper for powder container | OpenSCAD | GNU General Public License (GPL) 3.0 | 95% |
| Support for forceps | OpenSCAD | GNU General Public License (GPL) 3.0 | 95% |
| Tray for tin capsules | OpenSCAD | GNU General Public License (GPL) 3.0 | 20% |
| Tray for powder container and tin capsules | OpenSCAD | GNU General Public License (GPL) 3.0 | 20% |
| Powder container | OpenSCAD | GNU General Public License (GPL) 3.0 | 20% |
| Powder container lid | OpenSCAD | GNU General Public License (GPL) 3.0 | 20% |
| Figure or reference | Component | Number | Cost per unit –AU$ | Total cost –AU$ | Source of materials | Material type |
|---|---|---|---|---|---|---|
| T slot 20x20mm, 250 mm | 2 | $3.55 | $7.10 | Aluminum | ||
| T slot 20x20mm, 200 mm | 1 | $2.85 | $2.85 | Aluminum | ||
| T slot 20x20mm, 100 mm | 1 | $1.78 | $1.78 | Aluminum | ||
| T slot 20x40mm, 500 mm | 3 | $10.50 | $31.50 | Aluminum | ||
| T slot 20x40mm, 250 mm | 1 | $6.06 | $6.06 | Aluminum | ||
| T slot 20x40mm, 200 mm | 1 | $5.66 | $5.66 | Aluminum | ||
| 2028 bracket, bag with 20 | 1 | $8.18 | $8.18 | Aluminum | ||
| Long bracket | 2 | $1.95 | $3.90 | Steel | ||
| Linear actuator, 700 mm, ball screw, with extra rail | 1 | $450.00 | $450.00 | |||
| Linear actuator, 200 mm, leadscrew | 2 | $86.00 | $172.00 | |||
| NEMA 17 stepper motor with cable | 1 | $8.65 | $8.65 | Metal, plastic | ||
| Shaft coupler, 5 mm to 8 mm | 1 | $2.21 | $2.21 | Metal | ||
| Leadscrew, 100 mm, lead 2 mm, diameter 8 mm | 1 | $3.50 | $3.50 | Metal | ||
| M3 screws, 6 mm length, pack with 10 | 1 | $7.20 | $7.20 | Metal | ||
| M4 screws, 8 mm length, pack with 20 | 1 | $10.20 | $10.20 | Metal | ||
| M4 screws, 20 mm length, pack with 10 | 1 | $8.00 | $8.00 | |||
| M5 screws, 10 mm length, pack with 50 | 1 | $17.00 | $17.00 | Metal | ||
| Together with 2028 brackets | Washer for M5 screw, pack with 20 | 1 | $5.80 | $5.80 | Metal | |
| Together with 2028 brackets, and others | Hammer nut for M5 screw, pack with 10 | 3 | $11.00 | $33.00 | Metal | |
| Hammer nut for M4 screw, pack with 10 | 1 | $12.13 | $12.13 | Metal | ||
| M5 screws, 30 mm length, pack with 5 | 1 | $5.00 | $5.00 | Metal | ||
| M6 screw, 20 mm length, pack with 5 | 1 | $6.80 | $6.80 | Metal | ||
| Foam for gripper | 1 | $7.00 | $7.00 | |||
| Cable ties, 3 × 100 mm, pack with 100 | 1 | $1.10 | $1.10 | |||
| Forceps, curved point | 1 | $2.35 | $2.35 | Metal | ||
| MKS Gen L control board | 1 | $17.54 | $17.54 | Metal, plastic | ||
| A4988 drivers | 4 | $1.60 | $6.40 | |||
| Optional, helps with cable organization | Cable wrapper 2 m | 1 | $8.89 | $8.89 | Plastic | |
| Connect stepper motors to board | Stepper motor cable extensions | 4 | $0.40 | $1.60 | Metal, plastic | |
| Connects board to computer | USB cable, 5 m long | 1 | $7.95 | $7.95 | Metal, plastic | |
| Power supply for control board | 24 V, 5A power supply | 1 | $35.00 | $35.00 | Metal, plastic | |
| Below: 3D printed items | ||||||
| Section 3 | Linear carriage and half gripper | 1 | <$0.50 | <$0.50 | Section 3.3 | PLA |
| Section 3 | Stepper motor mount | 1 | <$0.20 | <$0.20 | Section 3.3 | PLA |
| Section 3 | Half gripper for powder container | 1 | <$0.05 | <$0.05 | Section 3.3 | PLA |
| Section 3 | Support for forceps | 1 | <$0.10 | <$0.10 | Section 3.3 | PLA |
| Section 3 | Tray for tin capsules | 1 | <$1.00 | <$1.00 | Section 3.3 | PLA |
| Section 3 | Tray for powder container and tin capsule | 1 | <$1.00 | <$1.00 | Section 3.3 | PLA |
| Section 3 | Powder container | 1 | <$0.05 | <$0.05 | Section 3.3 | PLA |
| Section 3 | Powder container lid | 1 | <$0.05 | <$0.05 | Section 3.3 | PLA |