Wei Liu1,2, Xiangyun Xu2, Chaomin Mu3. 1. Institute of Engineering Safety and Disaster Prevention, Hohai University, Nanjing 210098, People's Republic of China. 2. Institute of Defense Engineering, PLA Academy of Military Science, Beijing 1000356, People's Republic of China. 3. State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Anhui University of Science and Technology, Huainan 232001, People's Republic of China.
Abstract
Pulverized coal is widely distributed in coal mine roadways, which can enhance the power of a gas explosion. Explosion suppression technology can effectively reduce the explosion power. At present, rock powder shed, a water bag, and ABC powder are widely used in most coal mine explosion suppression technologies. In order to verify the explosion suppression effect of rock powder, water, and ABC powder in the pulverized coal environment, a series of experiments on a suppressing gas/pulverized coal two-phase explosion were carried out with a self-built large-scale gas explosion experimental system. The experimental study in this paper can provide some reference for the improvement of explosion suppression technology in coal mines. In this paper, through the suppression of a secondary explosion, flame, and impact of pulverized coal, the explosion suppression effects of three kinds of explosion suppressants are comprehensively analyzed. The results show that rock powder has a good inhibitory effect on a secondary explosion and flame of pulverized coal, and water has a good inhibitory effect on the shock wave. ABC powder has the best explosion suppression effect; the inhibition of a secondary explosion of pulverized coal is 4.17 times that of rock powder, the inhibition of flame is 4.28 times that of rock powder, and the inhibition of shock wave is 2.24 times that of water.
Pulverized coal is widely distributed in coal mine roadways, which can enhance the power of a gas explosion. Explosion suppression technology can effectively reduce the explosion power. At present, rock powder shed, a water bag, and ABC powder are widely used in most coal mine explosion suppression technologies. In order to verify the explosion suppression effect of rock powder, water, and ABC powder in the pulverized coal environment, a series of experiments on a suppressing gas/pulverized coal two-phase explosion were carried out with a self-built large-scale gas explosion experimental system. The experimental study in this paper can provide some reference for the improvement of explosion suppression technology in coal mines. In this paper, through the suppression of a secondary explosion, flame, and impact of pulverized coal, the explosion suppression effects of three kinds of explosion suppressants are comprehensively analyzed. The results show that rock powder has a good inhibitory effect on a secondary explosion and flame of pulverized coal, and water has a good inhibitory effect on the shock wave. ABC powder has the best explosion suppression effect; the inhibition of a secondary explosion of pulverized coal is 4.17 times that of rock powder, the inhibition of flame is 4.28 times that of rock powder, and the inhibition of shock wave is 2.24 times that of water.
As one of the most important
energy sources, coal is widely used
in industry.[1] With an increase of mining
depth, various safety problems have become increasingly prominent.
A gas explosion is one of the major disasters faced by coal mines.
A gas explosion often causes explosion of coal powder deposited in
coal mine roadways,[2,3] and a gas/coal two-phase explosion
accident is more harmful.[4,5]Pulverized coal
widely exists in coal mine roadways. A gas explosion
can easily cause a secondary explosion of pulverized coal, which can
significantly increase the explosion power. Ajrash et al.[6,7] carried out methane/pulverized coal explosion experiments in large
cylindrical pipelines. The results showed that the explosion pressure
increased nearly two times by adding 30 g/m3 pulverized
coal to a 6 vol % methane/air mixture. Kundu et al.[8] conducted a series of explosion experiments of a methane/pulverized
coal mixture using a 2813 mm pipe and a 20 L spherical vessel. The
results showed that methane could significantly enhance the explosion
power of pulverized coal, and the ignition energy would affect the
explosion pressure. Jiang et al.[9] studied
the effect of turbulence intensity on the flame propagation of a methane/coal
dust mixture explosion. The results showed that when the turbulence
intensity increased from 1.86 to 2.66 m/s, the flame propagation velocity
increased by 78–200%. Li et al.[5] qualitatively and quantitatively analyzed the flame propagation
behavior of a methane/pulverized coal mixture with an improved 20
L spherical explosion reactor. The results show that the preoxidation
of pulverized coal increases the explosion power.Explosion
suppression technology can effectively reduce the explosion
power. At present, most coal mines adopt explosion suppression technologies
such as rock powder and water bags, and ABC powder explosion suppression
is also a hot research topic for rock powder explosion suppression
technology. On the basis of fluid dynamics and combustion theory,
Song et al.[10] simulated the propagation
of premixed gas explosion suppression by a sedimentary inert rock
dust layer. The results show that the overpressure, flame velocity,
and flame length decrease with an increase in sedimentary rock dust.
Azam et al.[11] by changing the particle
size of rock powder, concentration, and dispersion pressure to explore
the impact of a coal powder explosion showed that the best inhibition
concentration of rock powder is 427 g/m3; Song et al.[12] simulated the process of ignition of a coal/rock
powder mixture by a methane explosion through numerical simulations
and analyzed the influence of rock powder on the explosion overpressure,
flame temperature, and flame velocity of methane/coal powder. For
the water bag explosion suppression technology, Li et al.[13] tested and simulated gas explosion reactions
under four different water contents through a 20 L explosion ball
test and CHEMKIN 17.0 software. The results showed that water could
inhibit the formation of H, O, and OH radicals in explosion energy
and reduce the gas explosion intensity; Cao et al.[14] experimentally studied the inhibitory effect of an ultrafine
water mist on a methane explosion with concentrations of 6.5%, 8%,
9.5%, 11%, and 13.5% in a closed visual vessel and compared an ultrafine
NaCl/water mist with an ultrafine pure water mist, and the results
showed that the addition of NaCl could improve the inhibitory effect
of an ultrafine pure water mist on a methane explosion. Pei et al.[15] carried out a series of methane explosion suppression
experiments with an N2-double-flow water mist containing
NaCl based on a self-built pipeline double-flow water mist explosion
suppression system, and the results showed that an N2-double-flow
water mist containing NaCl had a better inhibition effect on a methane
explosion. Shen et al.[16] studied the explosion
and combustion reference of a methane/air/saturated water vapor mixture
in a standard 20 L spherical explosion vessel. The results show that
the explosion limit range of methane is reduced after adding saturated
water vapor compared with dry methane/air mixture. Song et al.[17] studied the effect of initial droplet size and
spray concentration on explosion suppression by two-dimensional numerical
model. The results showed that the suppression of water mist is mainly
reflected in the suppression of the explosion flame temperature. Wang
et al.[18] established an experimental system
to explore the suppression effect of a methane/air explosion in pipelines
by water mist and studied the effects of droplet size and pipeline
size of water mist on an explosion. The structure showed that 45 and
100 mm water mists could not suppress explosion and that a water mist
with a droplet diameter greater than 160 mm could effectively suppress
an explosion. For the explosion suppression of ABC powder, Deng et
al.[19] used a 20 L spherical explosion suppression
experimental system to study the explosion suppression effect of ultrafine
ABC powder and diatomite powder. The results showed that, when the
methane concentration was 9.5%, the maximum explosion pressure of
ABC powder decreased by 23%, and that of diatomite powder decreased
by 18%. Luo et al.[20] studied the inhibition
effect of different concentrations of an ABC powder/CO2 mixture on gas explosion by using a self-improved 20 L spherical
experimental system. The results show that there is a synergistic
effect between ABC powder and CO2. CO2 plays
a key role in the whole explosion and can effectively inhibit the
positive reaction of gas and oxygen; in the middle and late stages
of the explosion, ABC powder plays a key role. Jiang et al.[21] designed a semiclosed pipeline with an explosion
suppression device. The active explosion suppression effect of nitrogen-coupled
ABC powder on methane explosion was studied by experiments. The results
showed that the injection of nitrogen and ABC powder has an obvious
inhibitory effect on the explosion overpressure and flame propagation
velocity. Wang et al.[22] studied the effect
of a gas–solid two-phase inhibitor on gas explosion. The results
showed that an inhibitor composed of NaHCO3 (BC) powder/inert
gas had better inhibition performance in comparison to an inhibitor
composed of NH4H2PO4 (ABC) powder/inert
gas. Li et al.[23] used the combination of
an inert gas and ABC powder to suppress methane explosion. On the
basis of the flame morphology, flame propagation velocity, explosion
pressure, and booster rate, the explosion suppression mechanism was
explained by the physical and chemical aspects. Thus, the basic research
on coal mine powder explosion suppression technology is divided into
two categories. The first type is to study the suppression effect
of a certain type of explosion inhibitor on a gas explosion. Its advantage
is that it can systematically analyze the explosion suppression effect
of a certain type of explosion inhibitor, while the deficiency is
that most scholars have tended to focus on a gas explosion, without
considering the reality that there is a large amount of pulverized
coal in the coal mine roadway itself. The second type is to study
the inhibition effect of a certain type of antiexplosion agent on
a gas/pulverized coal two-phase explosion. The advantage is that the
pulverized coal explosion is taken into account. The disadvantage
is that most scholars have focused on the antiexplosion effect of
a certain type of antiexplosion agent. There is no comparative study
of the rock powder shed and water bag commonly used at present, and
it is impossible to obtain the advantages in comparison with the existing
antiexplosion technology. Therefore, it is necessary to carry out
scientific research on rock powder, water bag, and ABC powder to suppress
a gas/pulverized coal two-phase explosion. The novelty of this study
is that it combines the actual situation of a large amount of pulverized
coal in coal mines, which is of great significance to the improvement
of coal mine explosion suppression technology.
Experimental
Section
Experimental System
A large-scale
gas explosion experimental system with a diameter of 200 mm and length
of 32 m was built. The experimental system is composed of a gas distribution
subsystem, a pipeline subsystem, a ignition subsystem, and a data
acquisition subsystem. The experimental system is shown in Figure , and a photo of
the system is shown in Figure . The pipeline subsystem is composed of steel pipelines with
a wall thickness of 100 mm and inner diameter of 200 mm, which is
divided into a detonate tube, experimental tube, and propagation tube.
The detonate tube length is 11 m, the experimental tube length is
1 m, and the propagation tube length is 2 m. The gas distribution
subsystem is mainly composed of an air compressor, vacuum pump, gas
cylinder, circulating pump, and electronic pressure gauge. The ignition
subsystem is mainly composed of an ignition controller, power supply,
fuse, and electrode. The data acquisition system is mainly composed
of a pressure sensor, flame sensor, high-speed data acquisition instrument,
and data processing software. The gas used in the experiment is high-purity
methane gas with a purity of 99.9%. The ignition energy is 10 J. The
range of the pressure sensor is 0–3 MPa, and the accuracy grade
is 0.5% FS. The maximum sampling rate of the flame sensor is 20 MSPS,
and the accuracy is 0.1% FS.
Figure 1
Schematic diagram of gas explosion experimental
system.
Figure 2
Physical map of gas explosion experimental system.
Schematic diagram of gas explosion experimental
system.Physical map of gas explosion experimental system.
Experimental Scheme
Gas and pulverized
coal were fixed quantities in this experiment. Rock powder, water,
and ABC powder were selected as explosion suppressants. The rock powder
and ABC powder particle size is 0.015 mm, and water was placed in
a water bag. The filling amounts of rock powder and water were 100,
200, 300, 400, 500, and 600 g, respectively. The filling amounts of
ABC powder were 20, 40, 60, 80, 100, 120, and 140 g, respectively.Through multiple sets of field experiments, it has been found that
when 40 g of pulverized coal is filled in the experimental tube, the
explosion power of pulverized coal is the greatest; thus, 40 g pulverized
coal was selected to be laid at the entrance of the experimental tube.
The pulverized coal was laid along the side of the axis of the pipeline.
The thickness of pulverized coal was 2 mm, the length was 100 mm,
and the width was 50 mm. The rock powder and ABC powder were laid
on the other side of the central axis of the pipeline, symmetrically
with the coal powder. The water bag was placed on the coal powder.
The placement of rock powder and coal powder is shown in Figure a, the placement
of the water bag is shown in Figure b, and the placement of ABC powder and coal powder
is shown in Figure c.
Figure 3
(a) Pulverized rock coupled with pulverized coal photograph. (b)
Water bag coupled with pulverized coal photograph.(c) ABC dry powder
coupled with pulverized coal photograph.
(a) Pulverized rock coupled with pulverized coal photograph. (b)
Water bag coupled with pulverized coal photograph.(c) ABC dry powder
coupled with pulverized coal photograph.
Experimental Process
The flame sensor
labels are F1 and F2, and the pressure sensor labels are P1 and P2,
respectively. The positions of sensor installation are shown in Table . First, the pulverized
coal and antiexplosion agent were laid in the experimental pipeline
according to the experimental scheme, and the experimental pipeline
was sealed with the initiation pipe and the propagation pipe by using
a sealing ring and a flange. The diaphragm was placed between the
initiation pipe and the test pipe, and a sealing ring was used for
a sealing treatment. After the pipeline connection was completed,
the gas distribution subsystem was used to configure the gas with
a concentration of 9.5% in the detonation tube and the mixed gas in
the pipeline was circulated through the circulating pump for 20 min.
After this preparation, the acquisition subsystem was debugged to
a work state, the ignition subsystem was used for ignition, and the
data processing system was used to save the collected data. Every
trial was repeated three times.
Table 1
Location of Pressure
and Flame Sensors
sensor
measuring
point position (m)
pressure sensor P1
10.7
pressure sensor P2
12.4
flame sensor F1
10.8
flame sensor F2
12.5
Experimental Result Analysis
The advantages and disadvantages of explosion suppressants were
determined by the suppression of a pulverized coal explosion, explosion
flame, and explosion shock wave. The shock wave intensity is characterized
by the peak overpressure, which is equal to the maximum value of the
relationship curve between the overpressure of the blast shock wave
and time. The peak overpressure of a shock wave indicates the maximum
breaking pressure. The flame intensity is characterized by the continuous
light intensity collected by the flame sensor, which is numerically
equal to the area enclosed by the curve of continuous light intensity
and time. The criterion of a pulverized coal explosion is that multiple
peak flame fronts appear in F2 sensor data.
Suppression
Law of Pulverized Coal Explosion
Figure gives flame
effect diagrams of rock powder, water, and ABC powder to suppress
a gas/pulverized coal two-phase explosion. F1 represents the F1 flame
sensor, and F2 represents the F2 flame sensor. In order to verify
the suppression of a gas/pulverized coal two-phase explosion by the
addition of different amounts of explosion suppressants, the filling
amounts of rock powder and water bag were 100, 200, 300, 400, 500,
600, 700, and 800 g, respectively, and the filling amounts of ABC
powder were 20, 40, 60, 80, 100, 120 and 140 g, respectively. According
to the data collected by F2 sensors corresponding to rock powder,
water, and ABC powder, 500 g of rock powder and 120 g of ABC powder
can completely inhibit the explosion of pulverized coal and 600 g
of water cannot inhibit the explosion. Therefore, the inhibition effect
of ABC powder on coal explosion is 4.17 times that of rock powder,
and the inhibition effect of water on coal explosion is not obvious.
According to the comprehensive analysis, the order of inhibition performance
of three kinds of explosion suppressants for a pulverized coal explosion
is ABC powder > rock powder > water.
(a) Rock dust suppression
explosion flame diagram. (b) Water suppression
explosion flame diagram. (c) ABC dry powder suppression explosion
flame diagram.The pulverized coal explodes when
it is heated to a certain temperature.
The gas explosion flame front heats the pulverized coal to the explosion
temperature, mainly through the heat radiation between the combustion
particles and the unburned particles in the reaction zone. Therefore,
as long as the thermal radiation between coal particles is isolated,
a coal explosion can be effectively suppressed.The rock powder
has a good inhibitory effect on a coal powder explosion.
When a dust cloud composed of rock powder and coal powder meets the
explosion flame front, the rock powder particles are doped between
the coal powder particles. The rock powder particles isolate the thermal
radiation between the coal powder particles and the noncoal powder
particles, so that the noncoal powder particles cannot reach the deflagration
temperature.Water has no obvious inhibitory effect on a pulverized
coal explosion.
Water quickly becomes water vapor after encountering the explosion
flame front, and the evaporation process is an endothermic process,
which reduces the ambient temperature. However, water vapor cannot
effectively prevent thermal radiation; therefore, it cannot effectively
suppress coal explosion.ABC powder showed a good inhibition
effect on a pulverized coal
explosion. When a dust cloud composed of ABC powder and pulverized
coal meets the explosion flame front, the ABC powder absorbs heat
and reduces the flame temperature. The thermal decomposition of ABC
powder into the solid product P2O5 is similar
to the role of rock powder, which can effectively isolate the thermal
radiation between the burned particles and the unburned particles,
so that the unburned powder particles cannot reach the deflagration
temperature.
Law of Explosion Flame
Suppression
The flame inhibition rate expressed as , where F1 represents
the flame intensity measured by the F1 flame sensor and F2 represents the flame intensity measured by the F2 flame
sensor. Figure shows
the relationship among the explosion suppressants with different filling
amounts and flame explosion suppression rates. The light signal intensity
measured by the flame sensor represents the explosion flame energy
by integrating the light intensity with time, which is numerically
equal to the area surrounded by the curve of the flame signal intensity
and time. The functional relationship between the rock powder filling
amount and the flame explosion suppression rate is expressed as y = 0.0047x – 0.18756x0.5 + 0.4313 ln x. The functional relationship
between the water filling amount and the flame inhibition rate is
expressed as y = 0.6338 + 0.00002145x – 120.009/x1.5. The functional
relationship between the filling amount of ABC powder and the flame
inhibition rate is expressed as y = 1.7826/x + 0.3201e0.0081. The expressions
of function relations can provide some reference for further research.
Figure 5
Explosion
flame suppression law.
Explosion
flame suppression law.It can be seen from Figures and 5 that 600 g of rock powder and
140 g of ABC powder can completely inhibit the explosion flame and
that 600 g of water still cannot inhibit the explosion flame. The
reason for the slow increase of flame suppression rate of 20–80
g of ABC powder and 100–400 g of rock powder is that the explosion
of pulverized coal increases the flame strength. Therefore, the inhibition
effect of ABC powder on an explosion flame is 4.28 times that of rock
powder, and the inhibition effect of water on explosion flame is poor.
According to a comprehensive analysis, the order of inhibition performance
of the three kinds of explosion suppressants for an explosion flame
is ABC powder > rock powder > water.The three kinds of
explosion suppression agents in the inhibition
of an explosion flame can refer to the mechanism of coal powder explosion
suppression. The heat absorption reaction of rock powder can absorb
the heat of the explosion flame front, and rock powder can effectively
inhibit a coal powder explosion; thus, rock powder has a good inhibitory
effect on a gas/pulverized coal explosion flame.When water
encounters the front of the explosion flame, it evaporates
and absorbs heat to generate water vapor, which takes away the heat
of the explosion flame. Due to the limited heat absorption effect
and the poor suppression effect of water on a coal powder explosion,
the suppression effect of water on a gas/pulverized coal two-phase
explosion flame is poor.After ABC powder encounters the explosion
front, an endothermic
reaction occurs, which takes away a great deal of heat. At the same
time, the gaseous products NH3, H2O, N2, and SO2 are decomposed to dilute the oxygen concentration.
ABC powder decomposes the intermediate free radicals containing P
atoms, and the free radicals can combine with OH• and H• active free radicals in the explosion combustion
reaction to form the relatively stable product H2O. ABC
powder terminates the combustion chain reaction by consuming the number
of active free radicals in the explosion combustion reaction and has
a chemical inhibitory effect. Under physical and chemical synergistic
inhibition, ABC powder has a good inhibition effect on anexplosion
flame.
Shock Wave Suppression Law
Figure a–c gives
shock wave overpressure data under the conditions of rock powder,
water, and ABC powder, respectively. P1 represents overpressure data of the P1 pressure sensor, and P2 represents overpressure data of the P2 pressure
sensor. Figure shows
the suppression law of shock wave overpressure peak under different
explosion suppressants. It can be seen from Figures and 7 that the peak
suppression rate of shock wave overpressure was −11.79% when
100 g of rock powder was filled, 10.18% when 100 g of water was filled,
and 22.78% when 100 g of ABC powder was filled. Therefore, the inhibitory
effect of ABC powder on the peak overpressure of a gas/pulverized
coal two-phase explosion shock wave is 2.24 times that of water. According
to the comprehensive analysis, the order of the three kinds of explosion
suppressants for shock wave suppression performance is ABC powder
> water > rock powder.
(a) Rock dust suppressed explosion shock wave
data. (b) Water suppressed
blast shock wave data. (c) ABC dry powder suppression shock wave data.Suppression law of shock wave overpressure peakThe shock wave overpressure peak pressure inhibition
rate is defined
as, where P1 represents
the peak overpressure measured by the P1 pressure sensor and P2 represents the peak overpressure measured
by P2 pressure sensor. A pressure sensor tests the pressure of a shock
wave; thus, the unit of parameters P1 and P2 is Mpa. As shown in Figure , the functional relationship between the
rock powder filling amount and the shock wave overpressure peak inhibition
rate is y = 0.00079x – 0.1981.
The functional relationship between the water filling amount and the
peak suppression ratio of shock wave overpressure is y = 0.3068 + 0.000001545x2 – 0.0475
ln x. The functional relationship between the filling
amount of ABC powder and the peak suppression rate of shock wave overpressure
is y = 8.967 + 1.4208 ln x + 29.9585/x0.5 + 38.9422/x. The expression
of function relations can provide some reference for further research.The main component of rock powder is CaCO3, which has
good thermal stability and can be decomposed into CaO and CO2 at 800 °C. The shock wave of the explosion precursor lifted
the rock powder to form a rock powder cloud, and some rock powder
underwent an endothermic decomposition, which reduced the shock wave
energy. Rock powder has a good inhibitory effect on a pulverized coal
explosion and reduces the subsequent energy of a shock wave.When water encounters a shock wavefront with great energy, it will
produce motion, compression, and rupture, accompanied by evaporation;
thus, water can absorb a large amount of shock wave energy, which
effectively weakens the shock wave. A gas explosion is a violent and
fast branched chain reaction. Water molecules absorb a large amount
of free radicals and the energy of free atoms, reducing the concentration
of the active center of the branched chain reaction and interrupting
the branched chain reaction. Water reduces the explosive power by
interrupting a branched chain reaction, thereby suppressing explosive
shock waves.When ABC powder encounters a shock wavefront with
high temperature
and high pressure, a chemical reaction will occur, and a large amount
of energy exchange and energy transfer will be carried out with the
shock wave, which consumes most of the shock energy. ABC powder has
a good inhibition effect on a pulverized coal explosion and explosion
flame, reducing the subsequent energy of a shock wave.
Analysis of Explosion Suppression Mechanism
The main
component of rock powder is CaCO3, which is
decomposed into CaO and CO2 by heating. In the explosion
moment, a small amount of rock powder undergoes an endothermic reaction,
and the main inhibition is physical isolation. CaCO3 is
a very fine powder. During the explosion, the rock powder adheres
to the surface of the pulverized coal particles, which blocks the
contact area between the pulverized coal and oxygen and absorbs a
certain amount of heat, playing a dual role of dilution of oxygen
and cooling. At the same time, the decomposition also reduces the
oxygen concentration.Water can suppress a gas/pulverized coal
two-phase explosion mainly because water molecules can act on free
radicals or free atoms in explosive chain reactions; the chemical
reaction formulas are H• + H2O →
H2 + OH•, O•• + H2O → 2OH•, and HO2 + H2O → H2O2 + OH•. Water molecules can reduce the concentration of several chain carriers
such as H• and O• in the system,
which makes the reaction activity of the system decrease. More importantly,
more water molecules can act as good third bodies, and water molecules
can enhance the role of third bodies in the explosion reaction mechanism,
such as H• + CO + M → HCO• + M, O• + CO + M → CO2 + M,
and H• + OH• + M → H2O + M. During the explosion, the ternary collision frequency
is higher than the binary collision frequency, and the water molecules
transfer the energy of many free radicals or free atoms, which reduces
the concentration of the branched chain reactive center, and thus
the reaction capacity of the system.The ultrafine powder of
ABC inhibits an explosion flame mainly
due to its dual physical and chemical effects. When the flame surface
enters the explosion suppression area, the dry powder of ABC particles
absorbs heat from the flame, causing its temperature to increase,
and when the temperature reaches a certain value, the dry powder will
gasify. At this time, NH4H2PO4 in
ABC dry powder quickly breaks down into NH3 and H3PO4 at high temperature, while H3PO4 decomposes further to HPO3 and H4P2O7, and finally to P2O5. Each step
of the decomposition reaction is an endothermic reaction, absorbing
a large amount of heat released in the combustion explosion reaction
process, and thus has a good cooling effect, so that the explosion
flow field temperature is reduced and the heat transfer is blocked.
The attenuation of the shock wave pressure peak is mainly due to the
momentum exchange, energy transfer, and the corresponding chemical
reaction between the ABC powder suspension mixture and shock wave
during the process of a shock wave passing through the explosion suppression
zone, resulting in partial shock wave energy loss. More importantly,
the inhibitory effect of ABC powder on the flame causes the flame
propagation velocity to decrease rapidly after the explosion suppression
area, so that the distance between the flame front and the shock wave
vibration surface increases gradually, and the flame cannot effectively
provide energy for the development of the shock wave, with the result
that the shock wave energy cannot be supplemented.
Discussion
In this paper, a series of experiments on the
suppression of a
gas/coal two-phase explosion by rock powder, water and ABC powder
were carried out by using a self-built large-scale gas explosion experimental
system. Through the inhibition of the pulverized coal explosion, explosion
flame, and explosion shock wave, the three kinds of explosion suppressants
were comprehensively analyzed and the functional relationship between
different filling amounts of explosion suppressants and the inhibition
rate was fitted. The following outcomes were observed.The performance
of the three kinds of explosion suppressants on
coal explosion suppression is in the order ABC powder > rock powder
> water. The inhibition effect of ABC powder on a coal explosion
is
4.17 times that of rock powder, while the inhibitory effect of water
on a pulverized coal explosion is not obvious. The order of inhibition
performance of three kinds of explosion suppressants on a gas/pulverized
coal two-phase explosion flame is ABC powder > rock powder >
water.
The inhibitory effect of ABC powder on a gas/pulverized coal two-phase
explosion flame is 4.28 times that of rock powder, and the inhibitory
effect of water on an explosion flame is poor. The functional relationship
between the rock powder filling amount and the flame explosion suppression
rate is expressed as y = 0.0047x – 0.18756x0.5 + 0.4313 ln x. The functional relationship between the water filling
amount and the flame inhibition rate is y = 0.6338
+ 0.00002145x – 120.009/x1.5. The functional relationship between the ABC powder
filling amount and the flame inhibition rate is y = 1.7826/x + 0.3201e0.0081x.The performance of the three kinds of explosion suppressants
on
gas/pulverized coal two-phase explosion shock wave suppression is
in the order ABC powder > water > rock powder. The inhibitory
effect
of ABC powder on the peak overpressure of gas/pulverized coal two-phase
explosion shock wave is 2.24 times that of water. The functional relationship
between rock powder filling and the shock wave overpressure peak inhibition
rate is y = 0.00079x – 0.1981.
The functional relationship between the water filling amount and the
peak suppression ratio of shock wave overpressure is y = 0.3068 + 0.000001545x2 – 0.0475
ln x. The functional relationship between the amount
of ABC powder and the peak suppression rate of shock wave overpressure
is y = 8.967 + 1.4208 ln x + 29.9585/x0.5 + 38.9422/x.According
to the comprehensive analysis, the rock powder and water
commonly used in coal mines are not as effective as ABC powder in
inhibiting a pulverized coal explosion, explosion flame and explosion
shock wave. ABC powder can provide a reference for improving explosion
suppression technology in coal mines. However, this paper did not
consider the effects of different particle sizes, concentrations,
and distributions of pulverized coal on a gas explosion. In order
to be more suitable for the actual situation of coal mines, future
studies can systematically study the forms of various types of pulverized
coal.