Ryuichi Marukawa1, Takayuki Kiso1, Tomohito Shimizu1, Yu Katayama2, Masaharu Nakayama1,3. 1. Department of Applied Chemistry, Graduate School of Sciences and Technology for Innovation, Yamaguchi University, 2-16-1 Tokiwadai, Ube 755-8611, Japan. 2. SANKEN (The Institute of Scientific and Industrial Research), Osaka University, Mihogaoka, Ibaraki 567-0047, Osaka, Japan. 3. Blue Energy Center for SGE Technology (BEST), Ube 755-8611, Japan.
Abstract
The purpose of this study is to propose a new strategy based on electrodeposition to create binder-free composites of metallic silver supported on MnO2. The process involves in situ reduction of the Ag+ ions incorporated in the interlayer spaces of layered MnO2 in an alkaline electrolyte without Ag+ ions. The reduction process of the incorporated Ag+ was monitored in situ based on the characteristic surface plasmon resonance in the visible region, and the resulting metallic Ag was identified by X-ray photoelectron spectroscopy. Because the formation of metallic Ag is only possible via electron injection into the Ag+ ions between MnO2 layers, the growth of Ag metals was inevitably limited, although the reduced Ag did not remain immobilized in the interlayers of MnO2. The thus-formed Ag in the MnO2 composite functioned as an electrocatalyst for the oxygen reduction reaction in a gas diffusion electrode system, showing a much better mass activity compared to Ag particles electrodeposited from an aqueous solution containing AgNO3.
The purpose of this study is to propose a new strategy based on electrodeposition to create binder-free composites of metallic silver supported on MnO2. The process involves in situ reduction of the Ag+ ions incorporated in the interlayer spaces of layered MnO2 in an alkaline electrolyte without Ag+ ions. The reduction process of the incorporated Ag+ was monitored in situ based on the characteristic surface plasmon resonance in the visible region, and the resulting metallic Ag was identified by X-ray photoelectron spectroscopy. Because the formation of metallic Ag is only possible via electron injection into the Ag+ ions between MnO2 layers, the growth of Ag metals was inevitably limited, although the reduced Ag did not remain immobilized in the interlayers of MnO2. The thus-formed Ag in the MnO2 composite functioned as an electrocatalyst for the oxygen reduction reaction in a gas diffusion electrode system, showing a much better mass activity compared to Ag particles electrodeposited from an aqueous solution containing AgNO3.
Morphology
control of catalyst particles is a common strategy for
improving their activity. Catalysts with high activity have extremely
high surface energies and thus require a suitable support to prevent
their aggregation. In addition to carbonaceous materials, metal oxides
can also serve as a support for catalysts. If the support can be prepared
electrochemically, that is an added advantage because electrodeposition
is essentially scalable and can yield thin uniform films, even on
substrates with complex geometries, such as porous 3D scaffolds. In
addition, no polymer binders or conducting additives are required,
which makes it easier to determine the relationship between electrochemical
performance and physicochemical properties of the active materials.
We have reported that MnO2 grown electrochemically serves
not only as a catalyst but also as a support for immobilizing various
catalytic ions.[1−3]The oxygen reduction reaction (ORR) has been
widely used in a variety
of modern energy storage and conversion devices, such as fuel cells
and metal–air batteries, where the slow ORR kinetics is a bottleneck
for practical application. Pt- and Pt-containing alloys are considered
to be the best cathode catalysts for both applications, but their
cost and scarcity necessitates the search for cheaper alternatives.
Silver-based catalysts have long been studied as alternatives to Pt
materials due to their low cost, abundant availability, and relatively
high stability for the ORR in alkaline solutions. In alkaline fuel
cells, carbon-supported Ag has been widely and successfully used as
the cathode catalyst.[4] However, the activity
of Ag for the ORR is still unsatisfactory and needs improvement. On
the other hand, MnO2 has also been widely studied as one
of the most promising candidates for the ORR in alkaline solution[5] because it is abundant in nature and inexpensive.
Thus, the combination of Ag and MnO2 at the nanoscale should
be advantageous in the preparation of ORR catalysts.[6−14] For example, Liu et al. prepared a Ag–MnO2/graphene
composite by an immersion calcination method and found it to be as
active as a state-of-the-art Pt/C catalyst in KOH solution.[6] Ag–Mn3O4/C has shown
a higher electrocatalytic activity toward the ORR than a pure Ag catalyst.[7] Heating of Ag–MnO2/C at 300
°C was also found to be effective.[8] Ag electrodeposited on reduced graphene oxide (GO)-supported MnO2 exhibited promising ORR activity.[9] Shypunov et al. electrodeposited Ag onto a MnO/graphene composite and reported that the composite improved
ORR activity relative to Ag/graphene, MnO/graphene, and bulk Ag.[10] However, neither
of these electrodeposition methods imposed any limitations on the
growth of Ag particles. Efficient Ag-based electrocatalysts remain
in urgent demand in ORR applications. In view of future practical
applications, we need as many options as possible for the production
of catalysts. In addition, all of the above composite catalysts have
been tested on a rotating disc electrode (RDE) immersed in an electrolytic
solution, which may not reflect the performance of fuel cells composed
of a gas diffusion electrode (GDE). Owing to the problem of low reactant
mass transport, the reaction rates are quite different from those
observed in actual fuel cell applications. This was very recently
pointed out by Siegmund et al.,[15] where
the authors described a noteworthy setup, equipped with a GDE, more
suitable for the evaluation of catalysts in fuel cells and metal–air
batteries.[16]We have introduced transition
metals into the interlayers of layered
MnO2 and used them as catalysts for various reactions.[1−3,17] The transition metals exist as
aqua-complexes isolated in the interlayers, unlike common heterogeneous
catalysts such as transition-metal oxides and hydroxides. In this
study, we intercalated Ag+ ions into the interlayers of
layered MnO2 (birnessite) and reduced them to metallic
Ag0 species in situ by injecting electrons
from an external circuit through the MnO2 layers. The space
enclosed by MnO2 walls and a smaller number of precursor
Ag+ ions will inevitably limit the aggregation of cathodically
generated Ag0 species. The thus-obtained MnO2-supported Ag catalysts fabricated on the GDE efficiently reduced
gaseous oxygen, which was first demonstrated in the GDE half-cell
setup (Figure S1) that was developed in
ref (16).
Results and Discussion
Figure displays
XRD patterns for MnO2 thin films on FTO substrate in the
as-deposited state (a) and after being immersed for 24 h in solutions
with Ag+ (b) and Na+ (c). In the as-deposited
state (a), diffraction peaks at 7.08°, 14.16°, and 21.25°
in 2θ were observed. These equally spaced peaks can be attributed
to the (001) plane of the layered MnO2 intercalated with
TBA+ and second (002)- and third (003)-order diffractions,
respectively.[18] The d-spacing of the 001
peak (d001) is equivalent to the interlayer distance, which
was calculated to be 1.26 nm using the Bragg formula. The d001 value obtained is in good agreement with the sum of the crystallographic
thickness of a single MnO2 sheet (∼0.45 nm)[19] and the size of TBA+ (0.81 nm in
diameter).[20] Hereafter, the as-electrodeposited
MnO2 film with TBA+ will be denoted as TBA+/MnO2. After immersing this film in the metal-containing
solutions, the initial peaks in Figure a disappeared completely, and instead, new peaks appeared
at higher angles, indicating smaller d-spacings.
Figure 1
XRD patterns for a TBA+/MnO2 film (a) before
and after immersion in (b) 5 mM AgNO3 and (c) 2.5 mM Na2SO4 solutions.
XRD patterns for a TBA+/MnO2 film (a) before
and after immersion in (b) 5 mM AgNO3 and (c) 2.5 mM Na2SO4 solutions.In the film immersed in 5 mM AgNO3 solution (Figure b), new peaks were
detected at 12.2° and 24.6°. These peaks are typical of
birnessite-type MnO2 (PDF card no. 43-1456), whose interlayer
distance was measured to be 0.73 nm. This structure accommodates a
single layer of water molecules, together with cations (in this case
Ag+ ions) for compensating the negative charges on MnO2 layers.[21] We verified that the
same diffraction peaks were observed for the product similarly deposited
on a CP substrate, as shown in Figure S2. After immersion in Na2SO4 solution, two peaks
appeared in the same positions (12.2° and 24.5°). The decrease
in interlayer spacing indicates the exchange of TBA+, which
has a large ionic radius and small charge density, with metal ions
in the liquid phase. The water molecules, which are larger than Ag+ and Na+ ions, determine the interlayer distance
of 0.73 nm (Figure S3a).Figure shows XPS
spectra for FTO-supported MnO2 thin films, in the as-deposited
state (a) and after immersion for 24 h in solutions with Ag+ (b) and Na+ (c) ions. The energy separation between the
doublet peaks in the Mn 3s region (ΔE(Mn 3s))
can be related to the oxidation state of Mn in the oxide. The ΔE(Mn 3s) value was calculated to be 4.6 eV for the as-deposited
TBA+/MnO2, which is equivalent to an average
oxidation state of 3.8 using the linear relationship (AOS = 9.67–1.27ΔE(Mn 3s)) reported in the literature.[22] Both the ΔE values after immersion
in solutions with Ag+ and Na+ were estimated
to be 4.6 eV, corresponding to an AOS of 3.8. Thus, there is no significant
change in ΔE(3s) after immersion in metal-containing
solutions, indicating that no electron transfer occurred between MnO2 and the incorporated metals.
Figure 2
XPS spectra for TBA/MnO2 (a)
before and after immersion
in solutions with (b) Ag+ and (c) Na+.
XPS spectra for TBA/MnO2 (a)
before and after immersion
in solutions with (b) Ag+ and (c) Na+.The N 1s signal appearing at 402.0 eV before immersion
was attributed
to cationic nitrogen, which verifies the inclusion of TBA+.[23] This peak was lost after immersion
in solutions of AgNO3 and Na2SO4,
and new peaks were detected in the Ag 3d and Na 1s regions, which
were of course absent before immersion. The Ag 3d spectrum consists
of two peaks at 367.8 and 373.8 eV, typical of Ag+ ions.[24] In the Na 1s region, a peak due to Na+ was observed at 1071 eV. The O 1s spectra of both the as-deposited
TBA+/MnO2 and the films after immersion in metal
solutions consist mainly of a contribution that is characteristic
of lattice oxygen (M-O: 529.8–530.1 eV).[25] Small contributions at 532.3–532.6 eV, due to water
molecules in the interlayer, were observed for the films after immersion.
This suggests that the metal ions were coordinated with water molecules
when incorporated into the interlayer spaces of birnessite MnO2.[25] Combined with the XRD data
in Figure , it is
obvious that the TBA+ ions between MnO2 layers
were replaced by the Na+ and Ag+ ions in solution
through an ion-exchange mechanism. Hereafter, the MnO2 films
after being immersed in solutions with Ag+ and Na+ will be denoted as Ag+/MnO2 and Na+/MnO2.Figure shows CV
measurement results for an FTO-supported Ag+/MnO2 film in an alkaline electrolyte, along with that for Na+/MnO2 for comparison. Na+/MnO2 showed
a slight capacitive current without any distinct peaks. On the other
hand, Ag+/MnO2 exhibited peaks at 1.07 and 1.32
V due to the redox of Ag0/Ag+ and peaks at 1.40
and 1.65 V for Ag+/Ag2+.[26] Since no Ag+ ions were present in the solution,
the observed redox peaks clearly indicate electron transfer between
the incorporated Ag+ ions and the underlying substrate
through the MnO2 layers.
Figure 3
CV curves for (a) Ag+/MnO2 and (b) Na+/MnO2 films on an FTO substrate
taken at a scan
rate of 50 mV s–1 in 1.0 M NaOH solution after 10
cycles.
CV curves for (a) Ag+/MnO2 and (b) Na+/MnO2 films on an FTO substrate
taken at a scan
rate of 50 mV s–1 in 1.0 M NaOH solution after 10
cycles.XPS spectra were measured before
and after polarizing the Ag+/MnO2 film at a
cathodic potential of 1.0 V (vs
RHE) for 2 h in the same electrolyte (1.0 M NaOH solution); the results
are displayed in Figure . As expected from the CV results in Figure a, the Ag+ ions incorporated in
the interlayer spaces of MnO2 can be reduced, namely, Ag
metal can be formed at 1.0 V. After polarization at 1.0 V, ΔE(Mn 3s) increased to 4.7 from 4.6 eV, corresponding to
a decrease in Mn AOS from 3.8 to 3.7. The decreased AOS, relative
to the as-deposited state, can be associated with the reduction of
Mn4+ to Mn3+ in the oxide.
Figure 4
XPS spectra for Ag+/MnO2 obtained (a) before
and (b) after a 2 h cathodic polarization run at 1.0 V (vs RHE) in
1.0 M NaOH solution.
XPS spectra for Ag+/MnO2 obtained (a) before
and (b) after a 2 h cathodic polarization run at 1.0 V (vs RHE) in
1.0 M NaOH solution.Note that the Ag 3d doublet
peaks shifted to higher BE values,
compared to before polarization. This can be ascribed to the emergence
of Ag0 species, along with a decrease in the cationic Ag+ fraction. The residual Ag+ might be the result
of air oxidation of the reduced Ag0. The Auger parameter
is considered more reliable than the BE of Ag 3d spectra for identifying
the oxidation state of silver. In the figure, the spectra before and
after polarization exhibited doublet peaks attributable to the Ag-MNN
Auger structure transition, and the peaks shifted to higher BE upon
polarization.[27] It is clear from the Ag
3d and Ag-MNN spectra that the Ag+ ions were reduced in situ to metallic Ag in the interlayer space between MnO2 layers. At the same time, a new peak due to Na+ appeared in the Na 1s region.On the basis of the results
of the ICP-AES analysis, the atomic
ratio of metals contained in the sample films was defined relative
to the Mn content in the oxide. As shown in Table , the Ag/Mn ratio was estimated to be 0.20/1
in the Ag+/MnO2 film before polarization. This
Ag/Mn ratio remained the same after polarization. Birnessite-type
layered MnO2 can be expressed by the general formula C+MnO2·nH2O, where C+ is a cation. The negative charges of MnO2 sheets are electrically neutralized by the incorporation
of guest cations (C+). Considering the AOS of Mn determined
by XPS and the Ag/Mn and Na/Mn determined by ICP-AES, the composition
of the Ag-containing MnO2 films before and after polarization
can be expressed as Ag+0.20Mn3+0.2Mn4+0.8O2 and Ag00.20Na+0.37Mn3+0.3Mn4+0.7O2, respectively. This result
indicates that the decreases in the oxidation states of Ag and Mn
upon reduction were compensated for by the incorporation of Na+ ions from the electrolyte.
Table 1
AOS and Composition
of Ag+/MnO2 Film before and after Cathodic Polarization
at 1.0
V (vs RHE)
Ag+/MnO2
AOS(Mn) from XPS Mn 3s
Ag/Mn from ICP-AES
Na/Mn from ICP-AES
before
3.8
0.20
0.00
after
3.7
0.20
0.37
Figure shows XRD
patterns of an Ag+/MnO2 film obtained before
and after cathodic polarization for 2 h in 1.0 M NaOH solution. After
polarization, the positions of the 001 and 002 peaks shifted to slightly
higher angles (lower d-spacings), while the layered structure itself
remained upon the reduction of Ag+/MnO2. The
shift in 001 is slight, but that in 002 is clearly visible because
it doubles. This shift can be explained by an increase in electrostatic
interaction between the reduced MnO2 layers and the intercalated
Na+ ions, as shown in Figure S3b.
Figure 5
XRD patterns for Ag+/MnO2 film (a) before
and (b) after cathodic polarization for 2 h in 1.0 M NaOH solution.
XRD patterns for Ag+/MnO2 film (a) before
and (b) after cathodic polarization for 2 h in 1.0 M NaOH solution.Moreover, the formation of metallic Ag in the interlayer
spaces
of MnO2 was monitored in situ with a UV–vis
spectrometer. Figure shows the time course of UV–vis spectra of a Ag+/MnO2 film deposited on FTO, measured while a constant
potential of 1.0 V (vs RHE) was applied in a NaOH electrolyte. The
spectrum taken immediately after polarization was used as the base
spectrum, while the UV–vis spectra after 3 min to 24 h are
shown as difference spectra (Figure a). For comparison, the same measurement was conducted
for Na+/MnO2 (Figure b). For Ag+/MnO2, the
absorption that peaked at 400 nm increased with an increase in polarization
time, which was absent in Figure b, increased with polarization time. The absorption
peak at 400 nm can be attributed to the surface plasmon resonance
of Ag nanoparticles.[28] This strongly suggests
the formation of Ag nanoparticles as a result of cathodic reduction
of Ag+/MnO2. However, we recognize that there
is a seemingly broader increase in adsorption in the wavelength region
above 500 nm. This is attributable not to absorption but to scattering
by Ag particles that have grown large. Indeed, we examined the SEM
images after polarization and found Ag particles with a relatively
uniform size of several tens of nm to 100 nm that were reductively
formed (Figure S4). The higher magnification
image reveals that they are composed of even smaller particles, forming
a raspberry-like morphology.
Figure 6
In situ UV–vis spectra
for (a) Ag+/MnO2 and (b) Na+/MnO2 films on
an FTO substrate during cathodic polarization for the noted times
in 1.0 M NaOH solution.
In situ UV–vis spectra
for (a) Ag+/MnO2 and (b) Na+/MnO2 films on
an FTO substrate during cathodic polarization for the noted times
in 1.0 M NaOH solution.ORR tests were performed
using a GDE half-cell setup incorporating
CP electrodes modified with catalysts. Figure shows LSV curves for CP electrodes coated
with Ag+- and Na+-intercalated MnO2 films measured with 1.0 M NaOH solution in the upper cell. Note
that Ag+/MnO2 had not been subjected to cathodic
polarization beforehand. During LSV measurements, O2 gas
was introduced from the bottom of the GDE cell. As shown in the inset,
Ag+/MnO2 exhibited a peak at 1.11 V, which was
attributed to the reduction of Ag+ to Ag0. The
same cathodic peak was observed in Figure a. Naturally, this peak was not observed
with Na+/MnO2, where another cathodic current
due to the ORR started to appear at 0.9 V. Since this latter current
was not observed under N2 flow, it was attributed to the
reduction of O2 on the MnO2 itself.[29] Note that the Ag+/MnO2 electrode provided an enhanced ORR current, compared to Na+/MnO2, which strongly suggests the catalytic effect of
metallic Ag resulting from the in situ reduction
of the intercalated Ag+ ions between MnO2 layers.
The Tafel slope was estimated to be 101.2 and 58.6 mV dec–1 for the CP-supported Na+/MnO2 and Ag+/MnO2 films. The onset potential for the ORR was defined
from the beginning of the linear region in the Tafel plot. The observed
onset potential for Ag+/MnO2 (0.937 V) was slightly
less negative compared to that for Na+/MnO2 (0.930
V). The Tafel slope for Ag+/MnO2 is close to
that for ED Ag, and not to that for Na+/MnO2, suggesting the active site is the reductively formed Ag. We also
conducted the same LSV measurement using a CP-supported Pt electrode,
where the ORR current started to appear at the least negative potential.
Figure 7
(a) LSV
curves for Ag+- and Na+-intercalated
MnO2 films on a CP electrode measured in a solution of
1.0 M NaOH, along with those of electrodeposited Ag and Pt, and (b)
the corresponding Tafel plots for Ag+/MnO2,
Na+/MnO2, and electrodeposited Ag.
(a) LSV
curves for Ag+- and Na+-intercalated
MnO2 films on a CP electrode measured in a solution of
1.0 M NaOH, along with those of electrodeposited Ag and Pt, and (b)
the corresponding Tafel plots for Ag+/MnO2,
Na+/MnO2, and electrodeposited Ag.The amount of the electrochemically active Ag in the Ag+/MnO2 film was determined on the basis of CV measurements
obtained at 5 mV s–1 in 1.0 M NaOH electrolyte (Figure S5) and then compared with that of a Ag
catalyst electrodeposited by the procedure reported in ref (30). Here, the amount of electrical
charge delivered for the electrodeposition of the matrix materials,
i.e., MnO2 and Ag, was fixed at 200 mC cm–2. Roughly the same redox peaks due to Ag+/Ag0 were observed at about 1.05 and 1.3 V. From the area underneath
the reduction peak in Figure S5, the electrical
charge delivered for the reduction of Ag+ (Qred) was calculated to be 0.78 and 7.49 mC cm–2-geo for Ag+/MnO2 and electrodeposited
Ag, respectively. Thus, the mass of electrochemically active Ag (Agactive in g cm–2–geo) can
be calculated by the equationwhere n is the number (=
1) of electrons transferred for the reduction of Ag+, F is the Faraday constant (96,485 C mol–1), and M is the molar mass of Ag (108.87 g mol–1). As a result, Agactive was calculated
to be 8.81 × 10–7 and 8.46 × 10–6 g cm–2-geo for Ag+/MnO2 and electrodeposited Ag, respectively. On the other
hand, the total Ag amounts, determined on the basis of ICP-AES, were
1.75 × 10–6 and 2.00 × 10–5 g cm–2–geo for Ag+/MnO2 and electrodeposited Ag metal, respectively.The ORR responses of the two catalysts are compared in Figure , where each current
density in Figure is normalized to the mass of Ag that was electrochemically active.
As seen in Figure b, MnO2 itself also possesses ORR activity, an dthe current
density for Ag+/MnO2 was subtracted from that
for Na+/MnO2. The figure also reveals that Ag
particles supported in layered MnO2 show a much superior
ORR activity than electrodeposited Ag, indicating their enhanced mass
activity toward the ORR. This can be ascribed to an increased utilization
efficiency of the Ag0 species generated as a result of in situ reduction of the Ag+ ions accommodated
in the interlayer spaces of layered MnO2, compared to those
electrodeposited from bulk Ag+ solution.
Figure 8
LSV curves for CP-supported
(a) Ag+/MnO2 and
(b) electrodeposited Ag in 1.0 M NaOH solution.
LSV curves for CP-supported
(a) Ag+/MnO2 and
(b) electrodeposited Ag in 1.0 M NaOH solution.
Conclusion
The supported Ag fine particles were prepared
by in situ reduction in alkaline electrolyte of the
Ag+ ions intercalated
in the interlayer spaces of birnessite-type layered MnO2. The generated Ag0 species were not located between MnO2 layers; however, their aggregation should be limited due
to a small number of Ag+ precursors and the small space
enclosed by MnO2 walls. The catalytic activity of the in situ reduced metal Ag toward the ORR was investigated
in a GDE half-cell setup, which generated current densities of the
order of several tens of mA cm–2, much higher than
the current density (several mA cm–2) obtained using
a rotating disk electrode immersed in an electrolytic solution, due
to the absence of mass transport limitation. The ORR activity of layered
MnO2 was significantly enhanced by Ag, not only due to
an increase in the number of active sites, but also due to an increase
in activity of the Ag itself, compared to pure Ag particles deposited.
Experimental Section
Materials
All
chemicals were of reagent
quality and used without further purification. MnSO4·5H2O (99.5%), Na2SO4 (99.0%), tetrabutylammonium
chloride (TBA+Cl–, 99.5%), NH4NO3 (99.0%), NH3 (28.0% in water), KMnO4 (99.3%), NaOH (97.0%), H2PtCl6·6H2O (98.5%), and H2SO4 (95.0%) were obtained
from Wako Pure Chemicals. AgNO3 (99.8%) was purchased from
Ishizu Chemical, Ltd. All solutions were prepared with doubly distilled
water and then deoxygenated by purging with purified nitrogen gas
for more than 20 min immediately before each experiment.
Fabrication of Layered MnO2 Intercalated
with Ag+ Ions
All electrochemical experiments
were performed at room temperature in a standard three-electrode system
attached to a potentiostat/galvanostat (SP-300, Bio-Logic Science
Instruments). A platinum mesh (1.0 × 5.0 cm; thickness 0.5 mm;
Nilaco) was used as the counter electrode, while Ag/AgCl (in saturated
KCl) or Hg/HgO (in 1 M NaOH) was used as the reference electrode,
depending on the pH of the electrolyte. A fluorine-doped tin oxide
(FTO)-coated glass (thickness 1.8 mm; R = 10 Ω
cm; Doujinsangyo Co., Ltd.) with a geometric area of 1.8 × 1.0
cm2 was adopted as the working electrode to prepare films
for structural characterization. In electrochemical tests, a sheet
of carbon paper (CP; 1 cm2, thickness 0.23 mm, GDL-39BB,
Sigracet) was used owing to its large surface area, high electrical
conductivity, and stability in alkaline media. Before electrodeposition,
the FTO glass was degreased with acetone and then cleaned in an ultrasonic
disperser with ethanol and water for 10 min each. Electrodeposition
was made in an aqueous bath containing 2 mM MnSO4 and 50
mM TBACl at room temperature. The working electrode was polarized
at a constant potential of +1.0 V vs Ag/AgCl, while
a fixed electrical charge of 20 or 200 mC cm–2 was
delivered.[18] The thus-obtained film-coated
electrode was immersed for 24 h in an aqueous solution of 5 mM AgNO3 for replacing the initially incorporated bulkier TBA+ ions by the denser Ag+ ions. For comparison, the
same procedure was conducted using a 2.5 mM Na2SO4 solution. The films deposited on FTO electrodes were rinsed with
sufficient water and dried under vacuum in a desiccator prior to spectroscopic
measurements.Electrochemical tests were conducted by using
a CP substrate as the working electrode. Two grams of KMnO4 was slowly added to 20 mL of H2SO4, and a
piece of CP was immersed in this solution for 2 min. After rinsing
with water, the CP was maintained at 150 °C for 2 h in a muffle
furnace and then rinsed with sufficient water. The CP was subsequently
placed in a 3 mm diameter hole in the GDE cell (Figure S1) so that only the hydrophilic side was in contact
with the bath for electrodeposition. The catalyst was prepared in
the same way as on the FTO substrate. For comparison, Ag nanoparticles
were electrodeposited on a CP substrate by applying a constant potential
of −0.321 V vs Hg/HgO in a solution composed
of 0.1 M AgNO3, 0.5 M NH4OH, and 0.1 M NH4NO3.[30] Similarly, Pt
was electrodeposited on CP, where an aqueous solution of 0.02 M H2PtCl6 and 0.5 M H2SO4 was
polarized at a constant current of −1 mA cm–2.[31] In both cases, the charge delivered
for electrodeposition here was also set to 200 mC cm–2.
Structural Characterization
X-ray
diffraction (XRD) patterns were collected on a diffractometer (Ultima
IV, Rigaku) using Cu Kα radiation (λ = 0.154051 nm) as
the source. Data were recorded over a 2θ region of 1°–50°
at a scan speed of 1° min–1 with a beam current
of 40 mA at a voltage of 40 kV. X-ray photoelectron spectra (XPS)
were obtained using a Thermo Scientific K-Alpha spectrometer with
a monochromatic Al Kα source (1486.6 eV). A pass energy of 50
eV and channel widths of 1.0 and 0.1 eV were adopted to collect wide-
and narrow-range spectra, respectively. XPS fitting was made using
CasaXPS software by setting the adventitious carbon peak to 284.8
eV. All spectra were deconvoluted using a Gaussian–Lorentzian
line shape and a Shirley background. UV–vis spectra of the
catalyst film on FTO immersed in a cell filled with 1 M NaOH solution
were measured on a JASCO V-6700S, while the FTO electrode was polarized
at the cathodic potential. Inductively coupled plasma-atomic emission
spectroscopy (ICP-AES) was conducted using an SII Nano Technology
SPS-3500. Samples were completely dissolved in 2 mL of HCl, to which
HNO3 was added to prepare an aqueous solution of 5.0 μM
HNO3.
Electrochemical Tests
Cyclic voltammetry
(CV) was performed at 50 mV s–1 in a potential region
of −0.2 to +0.9 V vs Hg/HgO in order to investigate
the electrochemical properties of Ag+/MnO2 films
on FTO electrodes. On the basis of the CV results, a constant potential
was applied to reduce the Ag+ ions between MnO2 layers.To clarify the catalytic activity for the ORR, linear
sweep voltammetry (LSV) was performed in a GDE half-cell setup (Figure S1), which was the same as that reported
in the literature.[16] A CP of 20 mm diameter
was employed as the working electrode. The Ag/MnO2 film
was deposited on a spot with a diameter of 3 mm at the center of the
top surface of the CP. The thus-fabricated CP electrode was placed
on top of the stainless-steel body of the GDE half-cell. The upper
cell body was made of poly(tetrafluoroethylene) and has a hole with
a 3 mm diameter on the bottom to allow contact between the Ag+/MnO2 catalyst and the electrolyte. The upper cell
compartment of the GDE setup was filled with a 1.0 M NaOH aqueous
solution, and the carbon rod counter and Hg/HgO reference electrodes
were inserted. O2 gas was introduced from the bottom of
the GDE cell at a flow speed of 40 mL min–1, and
after 30 min, LSV measurements were started while the O2 flow continued. The solution resistance Rs was determined by electrochemical impedance spectroscopy (1 kHz,
10 mV amplified) and compensated. Thus, the potentials were reported
with 85% iR-correction. All potentials were calibrated
to the reversible hydrogen electrode (RHE); that is, E(RHE) = E(Hg/HgO) + 0.059 pH + 0.118.